Pepperl+Fuchs 1001B Series Installation & Operation Manual Download Page 4

BEBCO EPS

Fuchs®Inc. • 1600 Enterprise Parkway • Twinsburg, Ohio 44087-2245 • www.bebcoeps.com
Telephone (330) 486-0002 • FAX (330) 425-4607 • E-Mail: [email protected]

4

System Specifications

System Dimensions:

See Pages 10 & 11

Shipping Weight ( lbs.):

LPS - 7, WPS - 12

Operating Temperature Range:

-20

°

 F - 120

°

 F

Supply Pressure Range:

* 5 -120 PSI max.

Supply Requirements:

Clean Air or Inert Gas

Safe Pressure Setpoint:

1.0"

Safe Pressure Flowrate:

** 0.1-3.5 SCFH/Cubic Ft.

System Supply Fitting:

3/8" Tube Fitting

Enclosure Supply Fitting:

3/8" Tube Fitting

Enclosure Reference Fitting:

1/4" Tube Fitting

Switch Setting (Decr,)

0.5"+ .02"

Switch Conduit Port Size:

1/2" FPT

Switch Contact Rating:

120 VAC, 15 Amps

*

With EPV-3 Vent - 120 PSI max. to 5 PSI minimum
Systems installed without EPV-3 must be equipped
with redundant regulator set to 5 PSI maximum

** Enclosure integrity determines actual flow rate

Material Specifications

Regulator Body:

Zinc w/ Enamel Finish

Regulator Handle:

Polycarbonate

Enclosure Pressure Gauge:

Alum. w/ Enamel Finish

Tube Fittings:

316 SS Forged Body

Tubing:

316 SS 1/4" .035 Welded

System Nameplates:

Silkscreened Lexan

®

 & SS

Fastener Hardware:

Aluminum & Stainless Steel

Mounting Plate:

316 14 Ga #3 Brush SS

EXP Pressure Switch Body:

Anodized Cast Alum.

Enclosure Warning Nameplate:

Silkscreened SS

Lexan

®

 is a registered trademark of the General Electric Corporation

Model 1001B System Accessories

Optional Enclosure Protection Vents

EPV-3-SA-00

Straight w/ Spark Arrestor

EPV-3-SA-90

Rt Angle w/ Spark Arrestor

Additional Items

SMK-1, -4 or -6

System Mounting Kit

EPSK-2

Class II, Explosion Proof Switch Kit

GPSK-2

Class II, General Purpose Switch Kit

RAH

Div. 1 Remote Alarm Horn

RAB-1

Div. 1 Remote Alarm Beacon

RAB-2

Div. 2 Remote Alarm Beacon

LCK

L Fitting Conduit Kit

TCK

T Fitting Conduit Kit

Recommended Spare Parts

Qty Description

Part # (supercedes)

1

Enclosure Pressure Indicator-CII

513235 (001027)

1

Enclosure Pressure Control Regulator

    513236 (002050)

1

Installation & Operation Manual

129-0201

1

EXP Encl Pressure Loss Alarm Switch-CII

513242 (001082)

1

Enclosure Warning Nameplate-CII

513009 (EWN-2)

Please call and reference the above part number for
current spare parts pricing.  Immediate pricing is available
to all confirmed customers.

Installation Tools & Testing Equipment

1/2" chuck drill
Complete set of drill bits
1.25" conduit knockout punch or 1.75" hole saw
Complete set of tubing, conduit bending, instrument fitting
and electrical craftsman hand tools
0 - 250 scfh flowmeter (connected upstream of the Protection
System to determine air consumption and flow during set-up
procedure)

Maintenance Procedures

Regular Maintenance Procedure

Drain the Protection System Filter frequently (if equipped
with a Model ILFK In-Line Filter Kit) and clean System with
non-solvent cleaning agents only, such as soap and water.

Long Term Maintenance Procedures

Calibrate the enclosure pressure indicator to 0 inches by
venting the purge pressure reference port and the protected
enclosure to atmosphere and adjusting the calibration screw
in the lower center portion of the indicator’s face.

If vent is utilized, fully open the enclosure pressure control
regulator, to blow out any deposits around the tip of the
regulator and to ensure that the enclosure protection vent is
operating properly, then carefully readjust system according
to the set-up and operating procedures on page 17.  Replace
or tighten stem packing nut as required to prohibit stem
packing leakage.

Carefully disassemble the enclosure protection vent by
loosening the two bottom hex nuts that hold the unit together.

(DO NOT REMOVE CAP NUTS ON TOP OF VENT BODY)

Carefully clean the flapper valve and vent body seats with
warm soap and water, being careful not to extend the vent
valve beyond its normal opening point, and being careful not
to exert any stress on the valve hinge.

Examine the entire Protection System and the protected
enclosure(s), and replace any defective parts during routine
shutdown of the protected enclosure(s).  Parts are available
from Fuchs on immediate notice as required.

General Information

 

ISC * 877-602-0010 * www.iscenclosurecooling.com

Summary of Contents for 1001B Series

Page 1: ...TYPE Y OR Z PRESSURIZATION SYSTEM INSTALLATION OPERATION MANUAL CLASS II APPLICATIONS 50 Cubic Feet Maximum WPS Style With Pressure Switch LPS Style Less Pressure Switch ISC 877 602 0010 www iscenclosurecooling com ...

Page 2: ...are Pepperl Fuchs requirements for safe practical and efficient use of this product This System is not intended for use to protect enclosures or devices which contain ignitable concentrations of gases or vapors This exclusion generally applies to process or product analyzing systems equipment All specifications are subject to change without notice Table of Contents Page 2 System Purpose and Descri...

Page 3: ...AND PRESSURIZED ENCLOSURES FOR ELECTRICAL EQUIPMENT NFPA 496 2003 7L93 APPROVED BY FACTORY MUTUAL AS ASSOCIATED TYPE Y Z PRESSURIZATION CONTROL EQUIPMENT FOR USE IN HAZARDOUS LOCATIONS REDUCES THE INTERNAL AREA OF A CONNECTED ENCLOSURE IN ACCORDANCE WITH DRAWING NUMBER 129 0201 MAXIMUM TOTAL ENCLOSURE VOLUME Defines total protected enclosure s volume capacity for this particular system Total enclo...

Page 4: ...50 1 Installation Operation Manual 129 0201 1 EXP Encl Pressure Loss Alarm Switch CII 513242 001082 1 Enclosure Warning Nameplate CII 513009 EWN 2 Please call and reference the above part number for current spare parts pricing Immediate pricing is available to all confirmed customers Installation Tools Testing Equipment 1 2 chuck drill Complete set of drill bits 1 25 conduit knockout punch or 1 75...

Page 5: ...nt purged or pressurized enclosures must be designed to meet all construction requirements above Enclosure Device Design Total Volume Calculation 1 The total volume of all pressurized enclosures devices and wireways must be considered 2 All enclosure device and wireway volumes must be calculated without consideration of internally consumed space Device Ventilation 1 Enclosed devices within the pro...

Page 6: ...guration Installation Diagram Model 1002 WPS LH Shown PROTECTIVE GAS SUPPLY SYSTEM SUPPLY TUBING ELECTRICAL ALARM WIRING CONDUIT SEAL SERVICE VALVE SYSTEM SUPPLY FITTING ENCLOSURE PROTECTION SYSTEM SYSTEM MOUNTING BOLT ENCLOSURE SUPPLY TUBING ENCLOSURE PROTECTION VENT PROTECTED ENCLOSURE ENCLOSURE CONNECTION FITTINGS ENCLOSURE REFERENCE TUBING ENCLOSURE WARNING NAMEPLATE ISC 877 602 0010 www iscen...

Page 7: ...onnections 1 I D Pipe Fully Reamed 10 Feet 5 Elbows Optional Remote Venting 1 I D Pipe Fully Reamed 30 Feet 5 Elbows A B E D C ENCLOSURE PROTECTION SYSTEM PROTECTED ENCLOSURE PROTECTED ENCLOSURE D SUPPLY REFERENCE B TYPICAL MULTIPLE PROTECTED ENCLOSURE CONNECTIONS 1 2 PROTECTIVE GAS SUPPLY HEADER A A D C HELPFUL HINTS To ensure adequate protective gas flow to the protected enclosure s all piping a...

Page 8: ...cable entries LH RH TM BM and WM configurations are intended for mounting adjacent to the protected enclosure LH RH TM BM configurations are also suitable for 2 schedule 40 pipe mounting 1 Transfer panel cutout pattern to the intended surface 2 Check for obstructions which could prohibit bolt fastening or system pneumatic connections 3 Cut panel cutout pattern on the intended surface 4 Deburr all ...

Page 9: ... of time allowing the protected equipment to cool before opening the protected enclosure The length of time required is determined by the customer and can be factory or field engraved All EWNs and ETWs are furnished with an adhesive back but shouldalsoberivetedorscrewedtotheprotectedenclosure Optional Enclosure Protection Vent Allconfigurationsmustbemountedinatrueverticalposition The vent must be ...

Page 10: ...d Configuration 1001B WPS RH Right Hand Configuration 1001B LPS RH Right Hand Configuration 1001B LPS TM Top Mount Configuration 1001B WPS TM Top Mount Configuration 4 6 625 3 375 7 8 875 6 375 25 O D TYP 4 4 7 25 625 3 375 12 8 875 11 375 25 O D TYP 4 4 7 25 625 3 375 11 375 25 O D TYP 4 8 875 12 4 6 625 3 375 6 375 25 O D TYP 4 8 875 7 4 6 625 8 125 3 375 7 8 75 25 O D TYP 4 4 7 25 13 625 625 3 ...

Page 11: ...PS FM Frame Mount Configuration Model 1001B 1001B LPS BM Bottom Mount Configuration 1001B WPS BM Bottom Mount Configuration 1001B LPS WM Wall Mount Configuration 4 7 25 13 625 625 3 375 14 25 8 25 O D TYP 4 625 3 375 4 6 8 125 7 8 75 25 O D TYP 4 11 6 9 25 12 8 875 14 10 875 9 875 Panel Cutout Panel Cutout 13 3 25 3 25 25 O D TYP 6 9 10 875 9 875 Panel Cutout Panel Cutout 8 2 75 2 25 O D TYP 4 7 8...

Page 12: ...ne 1 NC 6 3 8 Male Elbow Connector or equivalent fitting per system NOTE Above fitting is required only if protection system is furnished with an optional In Line Filter Kit Model ILFK accessory One 1 Similar fitting which will connect the inert gas supply tubing to the inert gas supply header connection point and one 1 lot of 3 8 O D 035 wall thickness welded or seamless stainless steel tubing 2 ...

Page 13: ...the enclosure reference connection fitting directly behind the enclosure protection system whenever possible For systems protecting multiple enclosures in series the enclosure reference connection fitting must be placed on the last enclosure in the series see page 7 Getting Started 3 Drill and deburr enclosure supply and reference fitting holes on the protected enclosure Mount the fittings 4 Deter...

Page 14: ...Pressure Gauge Atmospheric Reference Inlet Mounting Plate Optional Enclosure Protection Vent Protected Enclosure Protected Enclosure Optional Enclosure Protection Vent HELPFUL HINT System Supply Inlet Enclosure Pressure Control Regulator Enclosure Supply Outlet WPS Style Pneumatic Connections are bolded System Supply Optional EXP Pressure Switch Venturi Orifice Inlet Sintered Vent Enclosure Pressu...

Page 15: ...h NEC as required and all relevant plant and local codes Note Do not use seals on conduit used as a protected wireway to supply protective gas to adjacent protected enclosures Thesameconduitcanbeutilizedforbothelectrical and pneumatic service to an adjacent protected enclosure s provided the conduit is oversized to allow a minimum free clearanceequaltoorlargerthanthepipesizerequiredbetween multipl...

Page 16: ...ot 150 rating 1 2 galvanized or aluminum pipe Conduit Installation Electrical Conduit 1 Choosethelocationfortheenclosure selectricalconduit connection s based on the requirements on page 15 Electrical Supply Requirements 2 Drill and deburr enclosure conduit fitting holes in the protected enclosure Mount the fittings 3 Determine appropriate route for the enclosure electrical and power alarm signal ...

Page 17: ...stedbyremovingtheconduit plug at the bottom of the mounting tee Multiple operations require only one test per day if enclosure is not opened or left unattended WARNING Do not exceed a Safe pressure with the Enclosure Pressure Control Regulator Operators must follow step by step sequence of the Start Up Instructions Nameplate on the Protection System Operation With the inert gas supply connected en...

Page 18: ...mon problems documented with these systems Any problems not covered in this section should be addressed directly to our factory Please address all service needs to Pepperl Fuchs Inc Customer Service Department at 330 486 0002 Corrective Action Tighten enclosure latches Where tightening is not feasible and gasketing materials are not practical holes or gaps can be closed with silicone sealant appli...

Page 19: ...itions outside P F s written specifications THE LIMITED WARRANTY SET FORTH HEREIN IS THE ONLY WARRANTY MADE BY P F WITH RESPECT TO THE PRODUCTS IT IS EXPRESSLY AGREED AND UNDERSTOOD THAT P F MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE EXCEPT FOR THE LIMITED WARRANTY SET FORTH HEREIN THERE IS NO OTHER WARRANTY EXPRESS IMPLIED OR STATUTORY AND THERE IS NO AFFIRMATION OF ...

Page 20: ...ephone 330 486 0002 FAX 330 425 4607 E Mail sales us pepperl fuchs com 20 Date of Installation Unit Serial Item Customer P O Customer Project Service Type Features Application SYSTEMS IDENTIFICATION APPLICATION INFORMATION Local Sales Representative NOTES ISC 877 602 0010 www iscenclosurecooling com ...

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