Pepperl+Fuchs 1001B Series Installation & Operation Manual Download Page 13

BEBCO EPS

Fuchs®Inc. • 1600 Enterprise Parkway • Twinsburg, Ohio 44087-2245 • www.bebcoeps.com
Telephone (330) 486-0002 • FAX (330) 425-4607 • E-Mail: [email protected]

13

Tubing Installation

System Supply Connections

1.

Select or install a protective gas supply header tap, fitted
with the proper tube size fitting and located within
twenty (20) feet of the enclosure protection system.

2.

If a service valve is placed between the protective gas
supply header and the enclosure protection system, it
must be installed in close proximity of the protected
enclosure and be labeled in accordance with  NFPA 496.

3.

Select the appropriate fittings required to connect the
protective gas supply to the protection system regulator
as determined on page 12, “Pneumatic Connection
Requirements”.

4.

Determine appropriate tubing route from the protective
gas supply header to the protection system regulator.

5.

Bend tubing using industrial grade benders, check tubing
fit to ensure proper seating between the tubing and
fittings.  Fully ream all tubing ends.

6.

Install tubing and tighten all fittings to fitting
manufacturer’s specifications.  Secure tubing to
appropriate structural supports as required.

Enclosure Bulkhead Fittings

1.

Select the fittings required to install the System Supply,
System Supply Bulkhead Fitting and Atmospheric
Reference Bulkhead Fitting, (see page 12, “Pneumatic
Tubing Requirements”).

2.

Choose location for the system supply bulkhead fitting.
This fitting allows the protective gas supply to pass
through the wall of a protected enclosure to the protection
system’s regulator supply inlet connection.

3.

Choose location for the atmospheric reference bulkhead
fitting.  This fitting allows the enclosure pressure gauge
to reference atmospheric pressure.

4.

Drill and deburr system supply and reference bulkhead
fitting holes in the protected enclosure.  Mount the
fittings.

Enclosure Supply & Reference Connections

1.

Choose location for the enclosure supply connection(s)
based on the requirements on page 7, “Getting Started”.

2.

Place the enclosure reference connection fitting directly
behind the enclosure protection system whenever
possible. For systems protecting multiple enclosures in
series, the enclosure reference connection fitting
must be placed on the last enclosure in the series.
(see page 7, “Getting Started”)

3.

Drill and deburr enclosure supply and reference fitting
holes on the protected enclosure.  Mount the fittings.

4.

Determine appropriate route for the enclosure supply
and reference tubing.

5.

Bend tubing using industrial grade benders, check tubing
fit to ensure proper seating between the tubing and
fittings.  Fully ream all tubing ends.

6.

Install tubing and tighten all fittings to fitting
manufacturer’s specifications.  Secure tubing to
appropriate structural supports as required.

System Supply & Reference Connections

1.

Select or install a protective gas supply header tap, fitted
with the proper tube size fitting and located within
twenty (20) feet of the enclosure protection system.

2.

If a service valve is placed between the protective gas
supply header and the protection system, it must be in
close proximity of the protected enclosure and labeled
in accordance with the NFPA 496.

3.

Determine appropriate tubing route from the protective
gas supply header to the system supply bulkhead fitting.

4.

Determine appropriate tubing route from the system
supply bulkhead fitting to the protection system regulator.

5.

Determine appropriate tubing route from the atmospheric
reference bulkhead fitting to the enclosure pressure
gauge’s reference inlet connection.

6.

Bend tubing using industrial grade benders, check tubing
fit to ensure proper seating between the tubing and
fittings.  Fully ream all tubing ends.

7.

Install tubing and tighten all fittings to fitting
manufacturer’s specifications.  Secure tubing as required.

Tubing PM Configurations

HELPFUL HINTS

Tubing LH, RH, TM, BM, WM & FM Configurations

All work must be performed by technicians qualified in pneumatic tubing and electrical conduit installation.

Fuchs recommends the use of .035" wall thickness, welded or seamless stainless steel tubing.

If flexible tubing is used, it must be installed in a manner which will protect it from damage and corrosion.

 

ISC * 877-602-0010 * www.iscenclosurecooling.com

Summary of Contents for 1001B Series

Page 1: ...TYPE Y OR Z PRESSURIZATION SYSTEM INSTALLATION OPERATION MANUAL CLASS II APPLICATIONS 50 Cubic Feet Maximum WPS Style With Pressure Switch LPS Style Less Pressure Switch ISC 877 602 0010 www iscenclosurecooling com ...

Page 2: ...are Pepperl Fuchs requirements for safe practical and efficient use of this product This System is not intended for use to protect enclosures or devices which contain ignitable concentrations of gases or vapors This exclusion generally applies to process or product analyzing systems equipment All specifications are subject to change without notice Table of Contents Page 2 System Purpose and Descri...

Page 3: ...AND PRESSURIZED ENCLOSURES FOR ELECTRICAL EQUIPMENT NFPA 496 2003 7L93 APPROVED BY FACTORY MUTUAL AS ASSOCIATED TYPE Y Z PRESSURIZATION CONTROL EQUIPMENT FOR USE IN HAZARDOUS LOCATIONS REDUCES THE INTERNAL AREA OF A CONNECTED ENCLOSURE IN ACCORDANCE WITH DRAWING NUMBER 129 0201 MAXIMUM TOTAL ENCLOSURE VOLUME Defines total protected enclosure s volume capacity for this particular system Total enclo...

Page 4: ...50 1 Installation Operation Manual 129 0201 1 EXP Encl Pressure Loss Alarm Switch CII 513242 001082 1 Enclosure Warning Nameplate CII 513009 EWN 2 Please call and reference the above part number for current spare parts pricing Immediate pricing is available to all confirmed customers Installation Tools Testing Equipment 1 2 chuck drill Complete set of drill bits 1 25 conduit knockout punch or 1 75...

Page 5: ...nt purged or pressurized enclosures must be designed to meet all construction requirements above Enclosure Device Design Total Volume Calculation 1 The total volume of all pressurized enclosures devices and wireways must be considered 2 All enclosure device and wireway volumes must be calculated without consideration of internally consumed space Device Ventilation 1 Enclosed devices within the pro...

Page 6: ...guration Installation Diagram Model 1002 WPS LH Shown PROTECTIVE GAS SUPPLY SYSTEM SUPPLY TUBING ELECTRICAL ALARM WIRING CONDUIT SEAL SERVICE VALVE SYSTEM SUPPLY FITTING ENCLOSURE PROTECTION SYSTEM SYSTEM MOUNTING BOLT ENCLOSURE SUPPLY TUBING ENCLOSURE PROTECTION VENT PROTECTED ENCLOSURE ENCLOSURE CONNECTION FITTINGS ENCLOSURE REFERENCE TUBING ENCLOSURE WARNING NAMEPLATE ISC 877 602 0010 www iscen...

Page 7: ...onnections 1 I D Pipe Fully Reamed 10 Feet 5 Elbows Optional Remote Venting 1 I D Pipe Fully Reamed 30 Feet 5 Elbows A B E D C ENCLOSURE PROTECTION SYSTEM PROTECTED ENCLOSURE PROTECTED ENCLOSURE D SUPPLY REFERENCE B TYPICAL MULTIPLE PROTECTED ENCLOSURE CONNECTIONS 1 2 PROTECTIVE GAS SUPPLY HEADER A A D C HELPFUL HINTS To ensure adequate protective gas flow to the protected enclosure s all piping a...

Page 8: ...cable entries LH RH TM BM and WM configurations are intended for mounting adjacent to the protected enclosure LH RH TM BM configurations are also suitable for 2 schedule 40 pipe mounting 1 Transfer panel cutout pattern to the intended surface 2 Check for obstructions which could prohibit bolt fastening or system pneumatic connections 3 Cut panel cutout pattern on the intended surface 4 Deburr all ...

Page 9: ... of time allowing the protected equipment to cool before opening the protected enclosure The length of time required is determined by the customer and can be factory or field engraved All EWNs and ETWs are furnished with an adhesive back but shouldalsoberivetedorscrewedtotheprotectedenclosure Optional Enclosure Protection Vent Allconfigurationsmustbemountedinatrueverticalposition The vent must be ...

Page 10: ...d Configuration 1001B WPS RH Right Hand Configuration 1001B LPS RH Right Hand Configuration 1001B LPS TM Top Mount Configuration 1001B WPS TM Top Mount Configuration 4 6 625 3 375 7 8 875 6 375 25 O D TYP 4 4 7 25 625 3 375 12 8 875 11 375 25 O D TYP 4 4 7 25 625 3 375 11 375 25 O D TYP 4 8 875 12 4 6 625 3 375 6 375 25 O D TYP 4 8 875 7 4 6 625 8 125 3 375 7 8 75 25 O D TYP 4 4 7 25 13 625 625 3 ...

Page 11: ...PS FM Frame Mount Configuration Model 1001B 1001B LPS BM Bottom Mount Configuration 1001B WPS BM Bottom Mount Configuration 1001B LPS WM Wall Mount Configuration 4 7 25 13 625 625 3 375 14 25 8 25 O D TYP 4 625 3 375 4 6 8 125 7 8 75 25 O D TYP 4 11 6 9 25 12 8 875 14 10 875 9 875 Panel Cutout Panel Cutout 13 3 25 3 25 25 O D TYP 6 9 10 875 9 875 Panel Cutout Panel Cutout 8 2 75 2 25 O D TYP 4 7 8...

Page 12: ...ne 1 NC 6 3 8 Male Elbow Connector or equivalent fitting per system NOTE Above fitting is required only if protection system is furnished with an optional In Line Filter Kit Model ILFK accessory One 1 Similar fitting which will connect the inert gas supply tubing to the inert gas supply header connection point and one 1 lot of 3 8 O D 035 wall thickness welded or seamless stainless steel tubing 2 ...

Page 13: ...the enclosure reference connection fitting directly behind the enclosure protection system whenever possible For systems protecting multiple enclosures in series the enclosure reference connection fitting must be placed on the last enclosure in the series see page 7 Getting Started 3 Drill and deburr enclosure supply and reference fitting holes on the protected enclosure Mount the fittings 4 Deter...

Page 14: ...Pressure Gauge Atmospheric Reference Inlet Mounting Plate Optional Enclosure Protection Vent Protected Enclosure Protected Enclosure Optional Enclosure Protection Vent HELPFUL HINT System Supply Inlet Enclosure Pressure Control Regulator Enclosure Supply Outlet WPS Style Pneumatic Connections are bolded System Supply Optional EXP Pressure Switch Venturi Orifice Inlet Sintered Vent Enclosure Pressu...

Page 15: ...h NEC as required and all relevant plant and local codes Note Do not use seals on conduit used as a protected wireway to supply protective gas to adjacent protected enclosures Thesameconduitcanbeutilizedforbothelectrical and pneumatic service to an adjacent protected enclosure s provided the conduit is oversized to allow a minimum free clearanceequaltoorlargerthanthepipesizerequiredbetween multipl...

Page 16: ...ot 150 rating 1 2 galvanized or aluminum pipe Conduit Installation Electrical Conduit 1 Choosethelocationfortheenclosure selectricalconduit connection s based on the requirements on page 15 Electrical Supply Requirements 2 Drill and deburr enclosure conduit fitting holes in the protected enclosure Mount the fittings 3 Determine appropriate route for the enclosure electrical and power alarm signal ...

Page 17: ...stedbyremovingtheconduit plug at the bottom of the mounting tee Multiple operations require only one test per day if enclosure is not opened or left unattended WARNING Do not exceed a Safe pressure with the Enclosure Pressure Control Regulator Operators must follow step by step sequence of the Start Up Instructions Nameplate on the Protection System Operation With the inert gas supply connected en...

Page 18: ...mon problems documented with these systems Any problems not covered in this section should be addressed directly to our factory Please address all service needs to Pepperl Fuchs Inc Customer Service Department at 330 486 0002 Corrective Action Tighten enclosure latches Where tightening is not feasible and gasketing materials are not practical holes or gaps can be closed with silicone sealant appli...

Page 19: ...itions outside P F s written specifications THE LIMITED WARRANTY SET FORTH HEREIN IS THE ONLY WARRANTY MADE BY P F WITH RESPECT TO THE PRODUCTS IT IS EXPRESSLY AGREED AND UNDERSTOOD THAT P F MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE EXCEPT FOR THE LIMITED WARRANTY SET FORTH HEREIN THERE IS NO OTHER WARRANTY EXPRESS IMPLIED OR STATUTORY AND THERE IS NO AFFIRMATION OF ...

Page 20: ...ephone 330 486 0002 FAX 330 425 4607 E Mail sales us pepperl fuchs com 20 Date of Installation Unit Serial Item Customer P O Customer Project Service Type Features Application SYSTEMS IDENTIFICATION APPLICATION INFORMATION Local Sales Representative NOTES ISC 877 602 0010 www iscenclosurecooling com ...

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