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Pentair raychem ngc-30/uit2, Programming Manual

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Pentair raychem ngc-30/uit2 Programming Manual Download Page 12

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industrial heat tracing solutions

EN-RaychemNGC30UIT2Programming-AR-H58186      02/16

seCtion 2 – BasiC ConFiGuration QuiCk start

The following gives an overview of how to implement a simple 4 Circuit system. For greater detail 

and PLI module configuration, please go to Section 3 – Full Configuration   on page 25. 

2.1   an eXamPLe oF a simPLe 4 CirCuit setuP

imPortant:

 A Configuration Spreadsheet has been developed to assist in the collection of 

specific 
circuit (Circuit) details. This spreadsheet is located in Appendix E.
The following is a typical heat-tracing system for a four (4) Circuit Setup:
•  Four (4) pipes (Pipe #1, Pipe #2, Pipe #3, Pipe #4)
•  Four (4) heaters (one per pipe: Heater #1, Heater #2, Heater #3, Heater #4)
•  Four (4) output relays (Relay #1, Relay #2, Relay #3, Relay #4) which control the heater’s 

contactors

•  Four (4) RTD temperature sensors (RTD #1, RTD #2, RTD #3, RTD #4)
•  Four (4) On/Off control modes
This is the first window that appears when the program loads.

Fig. 2.1  Main window

Summary of Contents for raychem ngc-30/uit2

Page 1: ...Programming Guide NGC 30 UIT2 industrial heat tracing solutions EN RaychemNGC30UIT2Programming AR H58186 02 16 1 84...

Page 2: ...ection 2 Basic Configuration Quick Start 12 2 1 An Example of A Simple 4 Circuit Setup 12 2 2 Setting Up Additional Circuits 23 2 3 Circuits 1 4 Setup Complete Confirmation 23 2 4 Starting the NGC 30...

Page 3: ...Ds Window 58 3 3 28 Network Inputs Window 59 3 3 29 Network Maint Window 59 3 3 30 Network Remove Window 60 3 3 31 System Misc Window 60 3 3 32 System Relays Window 61 3 3 33 System Comm Window 62 3 3...

Page 4: ...tribution The Raychem NGC 30 is available with two output types Electromechanical Relays EMRs or Solid State Relays SSRs Both types allow switching up to 60 amps at 600 Vac with single or three phase...

Page 5: ...available NGC UIT2 models regardless of which model is actually installed All NGC UIT2s interface to the NGC 30 CRM NGC 30 CRMS Card Rack Relay Control Modules PLI Power Line carrier Interface and the...

Page 6: ...product but rather to show how to access various parameters within the devices using the Raychem NGC 30 software Please refer to specific detailed product use documentation Raychem NGC 30 Installatio...

Page 7: ...sell sublicense rent assign or transfer rights lease or otherwise dispose of the Software on a temporary or permanent basis without the prior written consent of Pentair Industrial Heat Tracing Solutio...

Page 8: ...indirectly out of a your use of or inability to use the Software b your activities in connection therewith or c your breach of this Agreement or violation of the rights of any other party 8 TERMINATIO...

Page 9: ...ive any termination of this Agreement and your rights to use the Software Should you have any questions concerning this Agreement or if you desire to contact Pentair Industrial Heat Tracing Solutions...

Page 10: ...a Main Menu Submenu buttons For example in Step 1 the System Misc window must be accessed To perform this action press the System button on the top row On the bottom row press the Misc button On Setup...

Page 11: ...ll help in troubleshooting When in the Main or Events Alarms windows press on any data field for a Circuit to see the Status window for that Circuit Table 1 2 Navigation Buttons Top of list When selec...

Page 12: ...on Spreadsheet has been developed to assist in the collection of specific circuit Circuit details This spreadsheet is located in Appendix E The following is a typical heat tracing system for a four 4...

Page 13: ...g AR H58186 02 16 Step 1 Setting up Units and Language Go to the System Misc window and enter the appropriate Units and Language Fig 2 2 System Misc window Step 2 Setting Time and Date Go to the Syste...

Page 14: ...GC 30 Installation Manual H57878 for more information In this example the system found 4 devices These are 1 A CRMS board with 4 RTDs installed on position 1 2 3 and 4 2 A Raychem NGC 20 controller wi...

Page 15: ...Circuit 1 Step 4B Press on the ID field and a pop up window appears Fig 2 6 ID pop up window The pop up window is a text editing window that works similar to cell phone text messaging There are select...

Page 16: ...p 4C Press on the Device Address field Fig 2 7 Device Address window A numeric entry pop up window appears Type in the device address in this case 1 for this Circuit and press Enter See page 56 for mo...

Page 17: ...p window prior to any Relay Assignment Press on the word Available to the right of 1 to assign Relay 1 as the output device for Circuit 1 IMPORTANT The window will always display which Relays are stil...

Page 18: ...ed Pop up window for control mode appears Fig 2 12 Mode Select window At the Mode SELECT window This pop up window lets you select a Circuit s basic operating mode The NGC 30 CRMS used in this example...

Page 19: ...ton alternates the Fail Safe mode between Power Off and Power On This selection tells the NGC 30 CRM CRMS if the heater should be turned on or off if all of the RTD s for this Circuit fail If the main...

Page 20: ...Ds the lowest RTD value from the list will be used for control temperature Each of the four RTDs can be independently set as Control or Monitoring only sensor If you are using a PLI module with SES CO...

Page 21: ...et to 20 mA and 30 mA respectively At less than 20 mA the Raychem NGC 30 program takes no action At 20 mA or more leakage an alarm is indicated and logged to the Events List At 30 mA the output relay...

Page 22: ...ctivates the Current Alarm function Power Limit This is enabled only when SSR control devices are detected NGC 30 CRMS panel A Power Limit setting less than 100 will limit the on time of a constant wa...

Page 23: ...ny Disabled Circuit is grayed out as above 2 2 Setting Up Additional Circuits Follow Steps 4 through 10 above to set up each additional Circuit 2 3 Circuits 1 4 Setup Complete Confirmation After compl...

Page 24: ...RMM2 modules 8 channel RTD multiplexing hubs Up to 4 PLI modules 127 RTDs if SES SPC transmitters are used or 255 RTDs if 700 TT transmitters are used Up to 247 NGC 20 controllers Up to 247 RMM DI mod...

Page 25: ...address is the number assigned via the rotary switches on the NGC 30 CRM CRMS board RMM2 module PLI Module RMC module and RMM DI module If an expected device does not appear on the list after the scan...

Page 26: ...I as PLI SES SPC If a 700 TT Transmitter is connected to the PLI module the option YES should be selected The NGC 30 UIT2 indicates this PLI as PLI TT Fig 3 2 Set PLI Mode IMPORTANT The NGC 30 Control...

Page 27: ...rcuit for the assigned transmitters RTD addresses to each circuit 3 1 1 MAIN WINDOW After the first system scan Fig 3 4 Main status window 3 2 Software Organization The Raychem NGC 30 is organized aro...

Page 28: ...5 Fig 3 6 Multiple input control circuit 3 3 NGC 30 Windows Detailed Descriptions 3 3 1 SETUP WINDOW To input any device address the modules must be connected and powered during startup of the Raychem...

Page 29: ...ater current amperes G F Heater ground fault current Status Relay heater on off or trip and communication status Color Coding of Main Window The data in the F C Amps and G F columns are displayed in c...

Page 30: ...a relay output has been assigned to the Circuit the relay output turns on or off based upon set up parameters and RTD inputs and the selected control mode When Disabled the NGC UIT2 has disabled the...

Page 31: ...ific limits see Table 3 5 Available Device Addresses on page 54 IMPORTANT If no device address is entered 0 the Circuit is limited to temperature monitoring and temperature alarming only Relay Number...

Page 32: ...ithm will also reactivate whenever the NGC 30 CRMS boards loses power or is reset PASC Proportional Ambient Sensing Control PASC takes advantage of the fact that the heat loss from a pipe is proportio...

Page 33: ...e if the default RTD is available On any NGC 30 CRM CRMS 5GF C board the first RTD input is automatically coupled with the first relay output the second RTD is linked with the second output relay etc...

Page 34: ...control the circuit s relay output RTDs set to Monitor will trigger temperature alarms but not high temp cutout A RTD mode set to Continuity will only report that power has reached the SES module The...

Page 35: ...Band Entry Field Use with On Off Control If the control temperature is above the Setpoint temperature plus Dead Band the relay output is turned off If the control temperature is below the Setpoint te...

Page 36: ...e alarm conditions exist 3 3 7 SETUP Limit Cut Out window Fig 3 13 Setup Limit Cut Out window High Limit Cut Out Entry Field High Limit Cut Out feature is triggered depending on Control and RTD Modes...

Page 37: ...on Limit Cut Out Enable Disable Toggle Buttons Enables or disables the high limit cut out capability When enabled the NGC UIT2 alarms and the output relay turns OFF if any RTDs exceed the cut out val...

Page 38: ...ntry Field If the relay output currents fall below Low Current Alarm the NGC UIT2 will alarm Range Raychem NGC 20 0 30 A where 0 Alarm Disabled Default Raychem NGC 20 30 A Range Raychem NGC 30 0 100 A...

Page 39: ...over a longer period If electromechanical contactors are being used to control the heater circuit the longer time base reduces the number of contactor on off cycles and extends the contactor life List...

Page 40: ...terval is within minutes and depends on the number of 700 TT transmitters and the number of connected circuits Heater OFF When the heating cable is OFF the temperature measurements will be transmitted...

Page 41: ...to preserve the predictable start time For instance 48 hours will run the test at 6 00 a m every other day 168 hours will run the test once a week starting with the first occurrence of 8 01 a m after...

Page 42: ...indow is initially displayed with the empty boxes for Device Address and Input Number If the Branch Circuit Breaker for this Circuit is equipped with bell alarm contacts that change state when the cir...

Page 43: ...larm is cleared Range 60 C 76 F to 599 C 1110 F Default 300 C 572 F Safety Limiter Setpoint Timeout Entry Field For the Raychem NGC 20 to accept the New Safety Limiter Setpoint the black limiter butto...

Page 44: ...one some or all of the 16 independent zones Those zones that have been assigned to the Raychem NGC 20 controller requires the Enable box to be checked for the Load Shedding process to activate If the...

Page 45: ...set until the fault has been cleared ID Field Displays the ID tag defined in Setup Circuit window Control Temp Field The Control Temp is the temperature the NGC UIT2 is using for the control algorithm...

Page 46: ...in this status window cannot be changed Fig 3 22 Status RTDs window 3 3 17 STATUS PASC WINDOW The Status PASC window displays the current status of Circuit switching PASC algorithm Data displayed in...

Page 47: ...cycle Relay State Field Current state off or on of the EMR or SSR assigned to this Circuit 3 3 18 STATUS VOLTAGE WINDOW The Status Voltage window displays the measured line voltage from the NGC 30 CR...

Page 48: ...y tests communications between the UIT2 and the PLI module The purpose of this test is to force the SES SPC TT temperature sensors to report temperatures to the PLI in a timely manner The UIT2 does no...

Page 49: ...ture for each test cycle 3 3 19 3 SWITCHED CIRCUITS Fig 3 28 A PLI SES switched circuit test in progress If the tester utility is used on a switched circuit the UIT2 will force the controlling relay o...

Page 50: ...er window provides the following controls Safety Limiter Temp Field Displays the last reported temperature from the Safety Limiter s RTD Safety Limiter Setpoint Field The temperature that the Raychem...

Page 51: ...perature used for control reported by any RTD associated with the Circuit since the last Reset time Min Monitor Temp Field The lowest temperature measured used for monitoring purposes reported by any...

Page 52: ...es the following controls Heater Time On Field Total time the heater has been energized since it was last Reset Reset Heater Time Action Button Resets heater time to 0 and begins updating the field wi...

Page 53: ...e if no alarms of that type exist Table 3 4 Alarm Type Headings and Descriptions Alarm Type Headings Description Any Alarm Comm Alarm NGC UIT2 display lost communication with an NGC 30 CRM CRMS PLI mo...

Page 54: ...ents Cleared Date and time stamps when Events menu was cleared in System Maint window Fail Safe Alarm Control mode of Circuit has been switched to Fail Safe control mode Fail Safe OK At least one vali...

Page 55: ...range RTD Failure The specified RTD has failed Safety Limiter Comm OK Raychem NGC 20 Safety Limiter sub system can communicate with the Raychem NGC 20 processor Safety Limiter Reset Raychem NGC 20 Sa...

Page 56: ...ess conflicts no two peripheral devices can have the same address setting Use the Update Network button whenever a new device or RTD is added to the system To add a new device or RTD make sure it 1 Ha...

Page 57: ...RTD E 46 RMM2 RTD F 47 3 3 25 NETWORK PLI WINDOW This window allows you to set the PLI module s mode either SES transmitter or TT transmitter This screen will only be displayed if the NGC 30 detects...

Page 58: ...ll the available output devices and relay numbers as well as the relays that have already been setup Fig 3 36 Network Relays window 3 3 27 NETWORK RTDS WINDOW This window lists all the available RTD a...

Page 59: ...inputs from the available RMC and RMM DI their current state and the circuit that is assigned to it Fig 3 38 Network Inputs window 3 3 29 NETWORK MAINT WINDOW This status window shows the communicati...

Page 60: ...l types of modules from memory Fig 3 40 Network Remove window The Network Remove window provides the following controls Device Address Entry Field Enter the Device Address that requires removal from m...

Page 61: ...e 1 300 minutes Default 20 minutes Main Menu Timer Entry Field This entry sets the number of minutes before the display automatically reverts to the Main Window Pushing any button re starts the timer...

Page 62: ...he Modbus RTU Modbus TCP protocol To enable DCS communications please refer to the Raychem NGC UIT2 Modbus Protocol document H57880 Selecting the Port The NGC UIT2 will allow you to independently conf...

Page 63: ...000 milliseconds Default 25 Transmit Delay Entry Field This sets the time the NGC UIT2 will wait after it receives a message before it replies Range 0 5000 milliseconds Default 0 Baud Rate Entry List...

Page 64: ...ck on the IP Address or Subnet window and then on the EMACB1 icon To enter an IP address and Subnet Mask manually click on the IP Address tab select Specify an IP Address enter the IP Address the Subn...

Page 65: ...d message timeout which is computed automatically by the NGC UIT2 This timeout is mainly used for extending message timeouts in modems etc Range 0 1000 milliseconds Default 0 Transmit Delay Entry Fiel...

Page 66: ...te Fig 3 47 System Clock window The System Clock window provides the following controls Time Entry Field For entering the current time using 24 hour format Date Entry Field Allows entry of correct dat...

Page 67: ...ssword Save new Password Action Button Confirms password has been saved Default Level 1 disabled Level 2 Allows access to System Maintenance window which permits clearing of Events and program exit Th...

Page 68: ...e no longer monitored Calibrate Display Action Button starts program to calibrate the screen Exit NGC UIT2 Action Button Allows user to exit Raychem NGC 30 program This ends the monitoring of all Circ...

Page 69: ...the USB port on the NGC UIT2 Unit Step 3 For UIT UIT2 Software version 1 17 35 and higher The UIT UIT2 Software versions 1 17 35 and higher do not require power cycle The NGC UIT UIT2 can recognize t...

Page 70: ...tings will be saved in an XML format so that it is easily read and edited on a computer This includes the following Circuit Database The currently configured circuits on the UIT2 Events Database The l...

Page 71: ...ption An input panel will appear allowing you to choose the directory to save the backup files If you wish change the default directory to fit your needs Fig B 2 Backup directory prompt Step 3 Wait fo...

Page 72: ...int 2 00 C 100 900 Set Point 0 83 C 625 375 Set Point 1 94 C 125 875 Set Point 0 78 C 650 350 Set Point 1 89 C 150 850 Set Point 0 72 C 675 325 Set Point 1 83 C 175 825 Set Point 0 67 C 700 300 Set Po...

Page 73: ...IT2 will display the lowest temperature detected on the main window However it will alarm high and low temperature based upon all RTDs assigned to that Circuit CONTROL MODE WITHOUT LOCAL RTD INSTALLED...

Page 74: ...emperature SSR Solid State Relay Status Relay heater on off or trip and communication status Table F 1 Data Entry Type Description Entry Window In Setup Windows any white entry box will populate via a...

Page 75: ...16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Device Device Type Switch Setting Device Address NGC 30 CRM CRMS Relay Output RTD 1 99 1 99 RMM2 RTD 0 F 32 47 PLI RTD 1 99 1...

Page 76: ...0 Seconds 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Device Device Type Switch Setting Device Address NGC 30 CRM CRMS Relay Output R...

Page 77: ...le Start Time Power Cycle Test Interval Heater Time Alarm Relay Cycle Alarm Power Input Address Power Input Number CB Trip Input Address CB Trip Input Number CB Trip Input State User Alarm Input Addre...

Page 78: ...ault Disable Default Disable Default 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 NGC UIT2 Circuit Setup Worksheet page 4 of 4 Devic...

Page 79: ...50 51 53 55 59 66 69 70 74 Current Alarm System Relays 21 22 38 53 54 Date System Clock 7 13 54 66 Dead Band or DB Setup Temp Main 18 20 29 32 35 45 74 Delete Setup Circuit 30 Device Network Devices N...

Page 80: ...53 54 57 61 73 Monitor Only Setup Circuit subwindow 28 31 32 Mouse System Misc 61 New Password System Password 67 Next PLI Update Status PLI 48 Next Relay Switch Status PASC 47 On Off Mode Select Pop...

Page 81: ...Select Port System Comm 62 Screen Saver Timer System Misc 61 State Network Relays 8 29 32 33 42 45 47 48 50 53 55 59 74 75 Status Status Circuit Main 6 10 11 23 27 29 30 33 38 43 48 50 53 55 58 59 61...

Page 82: ...30 34 44 54 Setup Maint 41 Setup PASC 39 Setup PLI 40 Setup RTDs 19 33 34 Setup Temp 20 35 Status Circuit 38 44 45 55 Status Maint 52 Status Min 51 Status PASC 46 Status PLI 47 48 Status RTDs 46 Statu...

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Page 84: ...com Asia Pacific Tel 86 21 2412 1688 Fax 86 21 5426 2937 cn thermal info pentair com Latin America Tel 1 713 868 4800 Fax 1 713 868 2333 thermal info pentair com Pentair is owned by Pentair or its glo...

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