Pentair Hydromatic Installation And Service Manual Download Page 6

6

length, control panel location and 

conduit length must allow the 

cords to run continuously to the 

control panel without splices.
Step 4

Make the electrical connections at 

the control panel. Seal the opening 

of the conduit at the entrance into 

the control panel with electrical 

putty or a similar sealant to 

prevent sewer gases from entering 

the control panel.

Failure to properly seal the 

electrical conduit from the basin 

at the entrance to the control 

panel may allow sewer gases 

to condense inside the control 

panel and cause premature 

panel failure. Warranty claims 

for this type of failure cannot be 

processed by Hydromatic.
Electrical Connections:

Risk of electrical shock or 

electrocution. May result 

in serious injury or death or 

fire hazard. Installer must 

disconnect all electrical sources 

prior to installation. Only 

 

qualified personnel may install 

this system. NFPA 70/National 

Electric Code (NEC) or local 

codes must be followed. System 

must be properly grounded 

according to NEC or local codes.
NOTE: Failure to use a 

Hydromatic approved control 

panel voids the pump warranty 

and guarantee.
IMPORTANT: Properly 

connect the panel ground wire 

to a grounding rod. Improper 

grounding voids warranty.

junction box to all incoming 

control panel wires.
Step 4 

It is recommended that the 

customer furnish and install a 

conduit seal outside the basin 

to prevent surface water from 

entering the junction box.
Systems Without Junction Box:

Step 1

An inlet grommet for 2" PVC 

conduit is the standard supplied 

electrical conduit connection 

device. If another type of 

connection device is used, refer 

to the directions included with 

the device. Determine the point 

at which the electrical conduit 

will enter the basin and, using a 

3" diameter, properly maintained, 

piloted hole saw, drill a hole 

through the basin wall. If using a 

fiberglass basin, clean the edges 

of the hole and apply a sealant 

coating to the cut section to 

prevent fiberglass deterioration. 

Insert the inlet grommet into the 

drilled hole.

Failure to use a properly piloted 

hole saw may result in damage 

to the basin which may result 

in structural failure of serious 

leaks.
Step 2

Lubricate the inside lip of the inlet 

grommet with pipe soap. Clean the 

outer end of the conduit and push 

the conduit through the grommet. 

Ensure that the conduit does not 

protrude inside the basin so as to 

interfere with pump removal or 

float operation.
Step 3

Fish the pump and float switch 

cords through the conduit to the 

control panel. The pump cord 

Panel Wiring:

Step 1 

Ensure power source is off or 

disconnected.
Step 2 

Connect pump power and float 

cords to panel terminals per the 

schematic provided. All conduits 

and cables entering the panel must 

be sealed off.
Check panel wiring to ensure 

white, black, and red pump leads 

are connected according to the 

schematic and panel wire labels. 

Single phase pumps will run only 

if connected one way.

Cutting r 

 

 

isk. Risk of serious 

cutting or amputation exists. 

Disconnect all power sources 

prior to handling or servicing 

pump or grinding mechanism. 

Pump may start without 

warning. Grinding mechanism  

is extremely sharp. Use caution 

when handling the grinder 

mechanism. Do not leave pump  

in basin unless it is placed in 

operation. If a pump has been out 

of service for an extended period 

of time, with the power off, rotate 

the impeller by turning the radial 

cutter with a screwdriver to be 

sure it rotates freely.
Preoperational Grinder Pump 

Checks:

Step 1 

Ensure power source is off or 

disconnected.
Step 2

Remove pump from basin.

Summary of Contents for Hydromatic

Page 1: ...ovide this manual to the owner of the equip ment or to the responsible party who maintains the system COMPLETE GRINDER PACKAGE SYSTEM TH PRO SYSTEM INSTALLATION AND SERVICE MANUAL Item E 03 515 Part 5625 515 1 2012 Pentair Pump Group Inc 11 05 12 ...

Page 2: ...ust be followed System must be properly grounded according to NEC Biohazard risk Once the wastewater source has been connected to system biohazard risk exists Installer s and or service personnel must use proper Personal Protective Equipment and follow handling procedures per OSHA 29 CFR 1910 1030 when handling equipment after wastewater source has been connected to the system Risk of fire or expl...

Page 3: ...drilled hole PIPE SIZE HOLE SAW DIAMETER 3 4 4 5 6 7 Contact the factory for availability of proper size hole saw if necessary 6 pipe size requires use of a fiberglass basin Failure to use a properly piloted hole saw may result in damage to basin which may result in structural failure or serious leaks Step 2 Lubricate inside lip of inlet grommet with pipe soap Clean outer end of influent pipe and ...

Page 4: ...ing live electrical connections Step 1 Obtain proper backfill material The backfill material provides as much as 90 of the basin s support under certain stress conditions The installer must be positive that correct bed and backfill materials are used per instructions as follows A Gravel clean and free flowing with particle size not less than 1 8 or more than 3 4 in diameter Use this description wh...

Page 5: ...g Grinding mechanism is extremely sharp Use caution when handling the grinder mechanism Risk of fire or explosion Do not smoke or use open flames in or around this system This system is not intended for use in hazardous locations per NFPA 70NationalElectricCode Consult factory for optional equipment rated for this use Unpacking Pump Remove pump from carton When unpacking unit check for concealed d...

Page 6: ...int at which the electrical conduit will enter the basin and using a 3 diameter properly maintained piloted hole saw drill a hole through the basin wall If using a fiberglass basin clean the edges of the hole and apply a sealant coating to the cut section to prevent fiberglass deterioration Insert the inlet grommet into the drilled hole Failure to use a properly piloted hole saw may result in dama...

Page 7: ... breaker Step 4 Start the pump by pushing the Push to run push button inside the control panel Step 5 Check the pump amperage with clamp on ammeter on black pump lead Readings higher than nameplate indicate clogged pump miswiring or improper voltage If basin is not being pumped down and amperage readings are considerably lower than nameplate then the pump is air locked 1 Cutters may be clogged Amp...

Page 8: ...ally suspend the Off float the pump should stop running If this procedure does not cause the pump to operate as described either replace the float s or replace the alternator relay if the system is duplex Circuit breaker trips when pump tries to start 1 Short circuit in pump motor 2 Water may have entered the motor housing through either worn out mechanical seals or O rings 3 Start component s fai...

Page 9: ...03 1 Stand for HPD200 Positive Displacement Pump 1 27078B005 Stand for HGRS200 Centrifugal Pump 1 3 12870 015 1 Junction Box NEMA 6 2 NPT 1 4 14595 320 1 Float control pump 20 cord 1 5 21813A322 Float control alarm 20 cord 1 6 22470B005 Float control bracket 1 7 23901D303 Basin 24 x 48 Fiberglass 1 23901D301 Basin 24 x 60 Fiberglass 1 23901D304 Basin 24 x 72 Fiberglass 1 23901D306 Basin 24 x 84 Fi...

Page 10: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 11: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 12: ...ting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units that are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from it...

Reviews: