Pentair Hydromatic Installation And Service Manual Download Page 3

3

Basin Installation 

Instructions

Basin System Handling:

Factory built basin systems must 

not be dropped, dragged, rolled, 

or handled with sharp objects. 

Improper handling of basins may 

result in damage to the basin, 

damage to basin components, or 

leaks in the piping assemblies.
Step 1

The pad under the basin requires 

4 to 6 inches of appropriate fill. 

The ideal basin pad is concrete 

in conjunction with antiflotation 

tie-down studs. Basin antiflotation 

tie-down kits are available from 

Hydromatic. If concrete pad is  

not used, the aggregate must be 

compacted to a minimum 85% 

standard proctor density per 

ASTM D698, or as required by the 

authority having jurisdiction.
Concrete pad or aggregate surface 

must be leveled flat and free of 

voids to conform to the basin 

bottom. Basin bedding depth 

should be calculated such that the 

basin top will protrude 3" above  

the normal grade upon final 

installation.
Step 2

Lifting of the basin may be 

done with a nylon or other non-

damaging type material sling. Do 

not wrap a chain or steel cable 

around the basin as damage may 

result. The two t-shaped molded-

in lugs (polybasin only) may be 

used for lifting the basin. Do not 

attach lifting mechanism around 

the discharge hub or electrical 

hub.

Determine point at which influent 

line will enter basin and, using 

a properly maintained piloted 

hole saw

 

sized per chart below, 

drill a hole through the basin 

wall. If using a fiberglass basin, 

clean cut hole and apply a sealant  

coating to the cut section to  

prevent fiberglass deterioration. 

Insert the inlet grommet into the 

drilled hole.

PIPE SIZE

HOLE SAW

DIAMETER

*

3"

4"

4"

5"

6"**

7"

* Contact the factory for availability of 

proper size hole saw if necessary.

** 6" pipe size requires use of a 

fiberglass basin.

Failure to use a properly piloted 

hole saw may result in damage 

to basin which may result in 

structural failure or serious 

leaks.
Step 2

Lubricate inside lip of inlet 

grommet with pipe soap. Clean 

outer end of influent pipe and 

push pipe through grommet. 

Ensure pipe does not protrude 

inside basin so as to interfere with 

pump removal or float operation.
Step 3

Close shut-off valve and make 

discharge line connection. It is 

strongly recommended that 

an additional shutoff valve and 

redundant check valve be located 

outside the basin at any force main 

entrances – check local codes for 

specific requirements.

Risk of electrical shock or 

electrocution. May result in 

serious injury or death or fire 

hazard. Failure to properly 

support electrical conduit, 

 

lines and connections may 

 

result in structural failure. 

Electrical connections may be 

damaged exposing live electrical 

connections.

If the basin is not tied down 

during installation, rain or 

 

flood conditions may cause the 

basin to float upward, causing 

damage to the basin or basin 

con nec tions. Claims for this type 

of damage cannot be processed 

by Hydromatic.
Step 3

Lower the basin into excavation, 

position and level properly. 

Mount basin to base anchor bolts 

if an antiflotation tie-down kit 

is used. If basin is fiberglass, 

inspect  basin and seal off any cuts 

or scratches to prevent fiberglass 

deterioration.

Influent and 

Discharge 

Connections for 

Fiberglass Basins

Step 1

An inlet grommet is the standard 

supplied influent connection 

device. If another type of inlet 

hub is used, refer to the directions 

included with the hub.

Summary of Contents for Hydromatic

Page 1: ...ovide this manual to the owner of the equip ment or to the responsible party who maintains the system COMPLETE GRINDER PACKAGE SYSTEM TH PRO SYSTEM INSTALLATION AND SERVICE MANUAL Item E 03 515 Part 5625 515 1 2012 Pentair Pump Group Inc 11 05 12 ...

Page 2: ...ust be followed System must be properly grounded according to NEC Biohazard risk Once the wastewater source has been connected to system biohazard risk exists Installer s and or service personnel must use proper Personal Protective Equipment and follow handling procedures per OSHA 29 CFR 1910 1030 when handling equipment after wastewater source has been connected to the system Risk of fire or expl...

Page 3: ...drilled hole PIPE SIZE HOLE SAW DIAMETER 3 4 4 5 6 7 Contact the factory for availability of proper size hole saw if necessary 6 pipe size requires use of a fiberglass basin Failure to use a properly piloted hole saw may result in damage to basin which may result in structural failure or serious leaks Step 2 Lubricate inside lip of inlet grommet with pipe soap Clean outer end of influent pipe and ...

Page 4: ...ing live electrical connections Step 1 Obtain proper backfill material The backfill material provides as much as 90 of the basin s support under certain stress conditions The installer must be positive that correct bed and backfill materials are used per instructions as follows A Gravel clean and free flowing with particle size not less than 1 8 or more than 3 4 in diameter Use this description wh...

Page 5: ...g Grinding mechanism is extremely sharp Use caution when handling the grinder mechanism Risk of fire or explosion Do not smoke or use open flames in or around this system This system is not intended for use in hazardous locations per NFPA 70NationalElectricCode Consult factory for optional equipment rated for this use Unpacking Pump Remove pump from carton When unpacking unit check for concealed d...

Page 6: ...int at which the electrical conduit will enter the basin and using a 3 diameter properly maintained piloted hole saw drill a hole through the basin wall If using a fiberglass basin clean the edges of the hole and apply a sealant coating to the cut section to prevent fiberglass deterioration Insert the inlet grommet into the drilled hole Failure to use a properly piloted hole saw may result in dama...

Page 7: ... breaker Step 4 Start the pump by pushing the Push to run push button inside the control panel Step 5 Check the pump amperage with clamp on ammeter on black pump lead Readings higher than nameplate indicate clogged pump miswiring or improper voltage If basin is not being pumped down and amperage readings are considerably lower than nameplate then the pump is air locked 1 Cutters may be clogged Amp...

Page 8: ...ally suspend the Off float the pump should stop running If this procedure does not cause the pump to operate as described either replace the float s or replace the alternator relay if the system is duplex Circuit breaker trips when pump tries to start 1 Short circuit in pump motor 2 Water may have entered the motor housing through either worn out mechanical seals or O rings 3 Start component s fai...

Page 9: ...03 1 Stand for HPD200 Positive Displacement Pump 1 27078B005 Stand for HGRS200 Centrifugal Pump 1 3 12870 015 1 Junction Box NEMA 6 2 NPT 1 4 14595 320 1 Float control pump 20 cord 1 5 21813A322 Float control alarm 20 cord 1 6 22470B005 Float control bracket 1 7 23901D303 Basin 24 x 48 Fiberglass 1 23901D301 Basin 24 x 60 Fiberglass 1 23901D304 Basin 24 x 72 Fiberglass 1 23901D306 Basin 24 x 84 Fi...

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Page 12: ...ting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units that are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from it...

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