Pentair Hydromatic Installation And Service Manual Download Page 4

4

FINAL BACKFILL FOR BASIN SYSTEMS

Backfill 

Instructions

The authority having 

jurisdiction has the right to 

require alternative materials or 

procedures for backfilling the 

installation.

Failure to properly backfill 

 

may result in damage to the 

basin which could cause leaks  

or structural failure. Failure to 

follow these backfill instructions 

during the installation of the 

basin voids the basin warranty.

In freezing conditions the 

backfill must be dry and free 

of ice. Do not use other backfill 

materials. Failure to use the 

recommended bed and backfill 

materials during the installation 

of the basin voids the basin 

warranty.

Risk of electrical shock or 

electrocution. May result in 

serious injury or death or fire 

hazard. Failure to properly 

support electrical conduit, lines 

and connections may result in 

structural failure. Electrical 

connections may be damaged, 

exposing live electrical 

connections.
Step 1 

Obtain proper backfill material. 

The backfill material provides 

as much as 90% of the basin’s 

support under certain stress 

conditions. The installer must 

be positive that correct bed and 

backfill materials are used per 

instructions as follows:

 A. Gravel – clean and free 

flowing with particle size not 

less than 1/8" or more than 

3/4" in diameter. Use this 

description when ordering or 

specifying as material varies 

upon geographical location. 

This material is commonly 

known as “pea gravel”.

 B. Stone or gravel crushings with 

angular particle size of not 

less than 1/8" or more than 

1/2" diameter, washed and 

free flowing, is acceptable as 

an alternative material.

Step 2 

At least a 4 inch wide band of 

compacted aggregate must be 

placed in successive layers (6" 

lifts) around the entire periphery 

of the basin. Carefully compact 

aggregate under all piping and 

electrical lines. Cover grade 

should slope down 3" to the 

normal surrounding grade. Care 

must be taken to prevent damage 

to any influent, discharge, or 

electrical connections made to  

the basin.

Summary of Contents for Hydromatic

Page 1: ...ovide this manual to the owner of the equip ment or to the responsible party who maintains the system COMPLETE GRINDER PACKAGE SYSTEM TH PRO SYSTEM INSTALLATION AND SERVICE MANUAL Item E 03 515 Part 5625 515 1 2012 Pentair Pump Group Inc 11 05 12 ...

Page 2: ...ust be followed System must be properly grounded according to NEC Biohazard risk Once the wastewater source has been connected to system biohazard risk exists Installer s and or service personnel must use proper Personal Protective Equipment and follow handling procedures per OSHA 29 CFR 1910 1030 when handling equipment after wastewater source has been connected to the system Risk of fire or expl...

Page 3: ...drilled hole PIPE SIZE HOLE SAW DIAMETER 3 4 4 5 6 7 Contact the factory for availability of proper size hole saw if necessary 6 pipe size requires use of a fiberglass basin Failure to use a properly piloted hole saw may result in damage to basin which may result in structural failure or serious leaks Step 2 Lubricate inside lip of inlet grommet with pipe soap Clean outer end of influent pipe and ...

Page 4: ...ing live electrical connections Step 1 Obtain proper backfill material The backfill material provides as much as 90 of the basin s support under certain stress conditions The installer must be positive that correct bed and backfill materials are used per instructions as follows A Gravel clean and free flowing with particle size not less than 1 8 or more than 3 4 in diameter Use this description wh...

Page 5: ...g Grinding mechanism is extremely sharp Use caution when handling the grinder mechanism Risk of fire or explosion Do not smoke or use open flames in or around this system This system is not intended for use in hazardous locations per NFPA 70NationalElectricCode Consult factory for optional equipment rated for this use Unpacking Pump Remove pump from carton When unpacking unit check for concealed d...

Page 6: ...int at which the electrical conduit will enter the basin and using a 3 diameter properly maintained piloted hole saw drill a hole through the basin wall If using a fiberglass basin clean the edges of the hole and apply a sealant coating to the cut section to prevent fiberglass deterioration Insert the inlet grommet into the drilled hole Failure to use a properly piloted hole saw may result in dama...

Page 7: ... breaker Step 4 Start the pump by pushing the Push to run push button inside the control panel Step 5 Check the pump amperage with clamp on ammeter on black pump lead Readings higher than nameplate indicate clogged pump miswiring or improper voltage If basin is not being pumped down and amperage readings are considerably lower than nameplate then the pump is air locked 1 Cutters may be clogged Amp...

Page 8: ...ally suspend the Off float the pump should stop running If this procedure does not cause the pump to operate as described either replace the float s or replace the alternator relay if the system is duplex Circuit breaker trips when pump tries to start 1 Short circuit in pump motor 2 Water may have entered the motor housing through either worn out mechanical seals or O rings 3 Start component s fai...

Page 9: ...03 1 Stand for HPD200 Positive Displacement Pump 1 27078B005 Stand for HGRS200 Centrifugal Pump 1 3 12870 015 1 Junction Box NEMA 6 2 NPT 1 4 14595 320 1 Float control pump 20 cord 1 5 21813A322 Float control alarm 20 cord 1 6 22470B005 Float control bracket 1 7 23901D303 Basin 24 x 48 Fiberglass 1 23901D301 Basin 24 x 60 Fiberglass 1 23901D304 Basin 24 x 72 Fiberglass 1 23901D306 Basin 24 x 84 Fi...

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Page 12: ...ting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units that are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from it...

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