Pentair Hydromatic Installation And Service Manual Download Page 5

5

Step 3  

Attach lifting chain, cable or rope 

as supplied to the lifting eye bolts.

Risk of electrical shock or 

electrocution. May result 

in serious injury or death or 

fire hazard. To reduce risk of 

electrical shock, do not connect 

conduit to pump .

Internal Basin 

Connections

Step 1

If the system is supplied with a float 

bracket, attach float switches to  

the float bracket by clamping  

strain relief bushings around the 

float cords, then inserting and 

twisting the bushings into the float 

bracket slots.
Step 2

After grinder pump attachments 

have been made, lower the pump 

and piping assembly down, 

ensuring the discharge valve 

union aligns properly. Tighten the 

discharge valve union properly 

with discharge.
Systems with Junction Box:

Step 1 

Ensure power source is off or  

dis con nect ed.
Step 2 

Push pump power, seal failure/heat 

sensor, and float cords through 

cord grips in the junction box and 

tighten. To prevent corrosion or 

electrical short, plug any unused 

holes.
Step 3 

Remove junction box cover 

and make all connections inside 

Internal Basin 

Installation  

Instructions

Risk of electrical shock or 

electrocution. May result 

in serious injury or death or  

fire hazard. Installer must 

disconnect all electrical sources 

prior to installation. Only 

qualified personnel may install 

this system. NFPA 70/National 

Electric Code (NEC) or local 

codes must be followed. System 

must be properly grounded 

according to NEC or local codes.

Cutting risk. Risk of serious 

cutting or amputation exists. 

Disconnect all power sources 

prior to handling or servicing 

pump or grinding mechanism. 

Pump may start without 

warning. Grinding mechanism  

is extremely sharp. Use caution 

when handling the grinder 

mechanism.

Risk of fire or explosion. Do not 

smoke or use open flames in  

or around this system. This 

system is not intended for use  

in hazardous locations per 

NFPA/70 National Electric Code. 

Consult factory for optional 

equipment rated for this use. 
Unpacking Pump:

Remove pump from carton. 

When unpacking unit, check for  

concealed damage. Claims for 

damage must be made at the 

 

receiving end through the delivery 

carrier. Damage cannot be processed 

from the factory. 

Systems Description:

Factory built basin systems are 

available in 24" diameter basins 

with 48" through 96" depths in 

one-foot increments. In the system, 

the pump and piping assembly is 

raised and lowered in the basin 

using rope attached to pump with 

integral union to facilitate piping 

disconnect.
Application:

These pump systems are designed 

for pumping effluent or sewage 

water with a pH ranging from 5  

to 9, specific gravities from 0.9 to 

1.1, viscosities ranging from 28 

to 35 S.S.U. and temperatures up  

to 140°F.
Pump Models:

The basin system may employ any  

1 through 2 HP submersible grinder 

pump that uses cutter blades to 

grind solids into a slurry. Refer 

to the pump service manual when 

adjusting, dismantling, or repairing 

the pump.
Inspection: 

Check to be sure that all items for 

your particular system are included, 

and that the phase and voltage on 

the pump nameplate are correct 

as ordered. Codes: All local codes 

must be observed. Consult the local 

inspector(s) before installation to 

avoid costly delays or rework.
Grinder Pump Attachments:

Step 1 

Attach the stainless steel foot 

bracket to bottom of the pump 

with bolts and washers provided.
Apply Pipe:

Step 2  

Apply thread sealant to pipe 

threads and screw the discharge 

piping assembly into the pump 

discharge.

Summary of Contents for Hydromatic

Page 1: ...ovide this manual to the owner of the equip ment or to the responsible party who maintains the system COMPLETE GRINDER PACKAGE SYSTEM TH PRO SYSTEM INSTALLATION AND SERVICE MANUAL Item E 03 515 Part 5625 515 1 2012 Pentair Pump Group Inc 11 05 12 ...

Page 2: ...ust be followed System must be properly grounded according to NEC Biohazard risk Once the wastewater source has been connected to system biohazard risk exists Installer s and or service personnel must use proper Personal Protective Equipment and follow handling procedures per OSHA 29 CFR 1910 1030 when handling equipment after wastewater source has been connected to the system Risk of fire or expl...

Page 3: ...drilled hole PIPE SIZE HOLE SAW DIAMETER 3 4 4 5 6 7 Contact the factory for availability of proper size hole saw if necessary 6 pipe size requires use of a fiberglass basin Failure to use a properly piloted hole saw may result in damage to basin which may result in structural failure or serious leaks Step 2 Lubricate inside lip of inlet grommet with pipe soap Clean outer end of influent pipe and ...

Page 4: ...ing live electrical connections Step 1 Obtain proper backfill material The backfill material provides as much as 90 of the basin s support under certain stress conditions The installer must be positive that correct bed and backfill materials are used per instructions as follows A Gravel clean and free flowing with particle size not less than 1 8 or more than 3 4 in diameter Use this description wh...

Page 5: ...g Grinding mechanism is extremely sharp Use caution when handling the grinder mechanism Risk of fire or explosion Do not smoke or use open flames in or around this system This system is not intended for use in hazardous locations per NFPA 70NationalElectricCode Consult factory for optional equipment rated for this use Unpacking Pump Remove pump from carton When unpacking unit check for concealed d...

Page 6: ...int at which the electrical conduit will enter the basin and using a 3 diameter properly maintained piloted hole saw drill a hole through the basin wall If using a fiberglass basin clean the edges of the hole and apply a sealant coating to the cut section to prevent fiberglass deterioration Insert the inlet grommet into the drilled hole Failure to use a properly piloted hole saw may result in dama...

Page 7: ... breaker Step 4 Start the pump by pushing the Push to run push button inside the control panel Step 5 Check the pump amperage with clamp on ammeter on black pump lead Readings higher than nameplate indicate clogged pump miswiring or improper voltage If basin is not being pumped down and amperage readings are considerably lower than nameplate then the pump is air locked 1 Cutters may be clogged Amp...

Page 8: ...ally suspend the Off float the pump should stop running If this procedure does not cause the pump to operate as described either replace the float s or replace the alternator relay if the system is duplex Circuit breaker trips when pump tries to start 1 Short circuit in pump motor 2 Water may have entered the motor housing through either worn out mechanical seals or O rings 3 Start component s fai...

Page 9: ...03 1 Stand for HPD200 Positive Displacement Pump 1 27078B005 Stand for HGRS200 Centrifugal Pump 1 3 12870 015 1 Junction Box NEMA 6 2 NPT 1 4 14595 320 1 Float control pump 20 cord 1 5 21813A322 Float control alarm 20 cord 1 6 22470B005 Float control bracket 1 7 23901D303 Basin 24 x 48 Fiberglass 1 23901D301 Basin 24 x 60 Fiberglass 1 23901D304 Basin 24 x 72 Fiberglass 1 23901D306 Basin 24 x 84 Fi...

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Page 12: ...ting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units that are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from it...

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