Pentair Pool Products PG2000 840240 Installation Manual Download Page 27

Page: 27 / 28

Rev. C 7-29-05

P/N 840259

SAVE THESE INSTRUCTIONS.

SECTION X.

Technical Data

A. Replacement Parts

Item No. Part No.

Description

840321

Body assy., w/mounting screws

23506100

Screw, #6 x 3/8 in., Pph mach., black

840323

Socket

840322

Fan

840188

Reflector

23505600

Fuse, 3 amp

840219

Switch, toggle

840220

Boot, toggle

840233

Ferrule nut, #10-24, knurled

840324

Colorwheel assy.

840236

Fuse, 1/2 amp

840304

Capacitor

840211

Bulb, 150w, MH

NOT SHOWN

840325

Ferrule assy.

Summary of Contents for PG2000 840240

Page 1: ...nc 1620 Hawkins Ave Sanford NC 27330 919 566 8000 10951 West Los Angeles Ave Moorpark CA 93021 805 523 2400 Visit us on the Internet at www pentairpool com or www staritepool com PG2000 Model No s 840240 840241 840242 U S Patent Numbers 5 802 227 5 825 954 5 680 496 6 002 216 ...

Page 2: ...could result in death or serious injury to pool users installers or others due to electrical shock and may also cause property damage Disconnect all power before starting the installation process to all associated pool equipment Failure to do so may lead to severe electrical shock which can result in death or severe personal injury WARNING Before installing this FIBERworks product read and follow ...

Page 3: ...ionKit p n21005500 andthetools equipmentlistedinrelevantsectionsofthis manual Table of Contents SECTION I Before You Begin Installation 4 The Installer s Ten Laws of FIBERworks 4 The Pool Designer Salesperson s Ten Laws of FIBERworks 5 A FIBERCAD Design Assistance 6 B Wide Angle Lens positioning with the PG2000 centered at end of the pool 6 C Wide Angle OptiFusion Lens positioning on the side of t...

Page 4: ...ndoftheconduitinsidetheGeneratorisfilledwithRTV othersuitablesealantorconduitsealkit 22002000andlocatetheGeneratorsowaterwilldrainawayfromitandnotaccumulateinsideofor aroundthePG2000 Thiswillpreventwaterfromfloodingtheelectricalportionoftheunit 8 Besureconduitsarelocatedbycablesizeasinthetemplateinthebackcoverofthismanualandcutofflevel withtopofSub terrainBase finishedgrade 9 PROPERTERMINATIONATPG...

Page 5: ...Lites 6 Thedarkeryourpoolsurface themoredramaticwillbeperimeterFIBERworks Darkpoolsmakegreat reflectingpoolsandfantasticperimeterFIBERworkspools Forperimeterinstallationsover200 consultyour FIBERworks Specialist 7 FIBERworks powerfullyilluminatesthewallandfloorsurfacetowardwhichthelensispointed modest illuminationisonthewallwhichholdsthelens AmerGlow12 30 50 70or100cablesmakegreatsteplights andsha...

Page 6: ...pend6to8inchesbelow waterlevel c UsesingleAmerGlow170 225 325incenterofendwallorDualAmerGlow170 sor225 seach2to 3 5feetfromcenterline 4to7feetapart Poolsover18feetwideshouldhaveduallensesintheendwall C Wide Angle OptiFusion Lens positioning on the side of the pool with the PG2000 centered on side of pool 1 AmerGlow100 70 50and30only unlesspoolisover20ft wide withthelens es positionedatthesideof th...

Page 7: ...9 5 5 8 3 7 2 6 1 7 4 5 4 5 4 0 6 1 1 1 1 4 8 9 4 5 3 5 2 5 1 6 7 0 5 0 5 5 4 1 0 0 1 6 7 5 4 1 3 2 2 3 1 5 4 5 5 5 5 1 3 1 1 9 8 6 0 4 8 2 0 2 2 1 5 7 9 5 0 6 8 1 1 2 8 2 6 6 3 5 2 8 1 1 1 4 6 3 6 0 7 7 9 7 6 1 5 0 3 1 2 5 1 9 4 2 0 7 0 8 9 7 5 5 1 4 4 2 7 1 2 1 7 3 7 5 7 0 9 5 6 5 4 4 3 0 2 4 1 0 1 6 2 1 0 8 0 0 1 3 5 7 3 8 2 6 1 1 1 8 5 2 8 3 8 Thistableshowstheeffectoflongercablerunsonlighttra...

Page 8: ...tion c Itisveryimportantthattheunitbeproperlygrounded thereisseriousriskofelectricalshockor electrocutionotherwise WARNING The PG2000 must be properly grounded Consult the National Electrical Code and all other applicable local codes and ordinances for proper grounding techniques Improper installation will create an electrical hazard which could result in death or serious injury to pool users inst...

Page 9: ...toMountthePG2000 A Choose one of the following two methods for installation of the PG2000 1 MountthePG2000onBURIEDSub terrainMountingBase included Thisallowstheunittobelocated awayfromthedeck forexample inagardennearthepool amongsomeshrubbery etc Besuretheunitis situatedsuchthattheairventsarenotgoingtobeblockedbyovergrowth Thesub terrainmountingbasecan also be poured into the concrete deck or pad ...

Page 10: ...crews and washers provided 2 Cut sub base flanges as needed 4 Backfill 1 to 4 in below shoulder for mulch or concrete Cut fiber conduit below or at top of base ELECTRIC CONDUIT IN FRONT AND EXTENDING 6 IN ABOVE SUB BASE Tools and Material Required Hammer SideCutters PhillipsScrewdriver Hacksaw or PVC Cutters Four 12 in lengths of 3 8 in Rebar or Rod Drillwith in ConcreteBit RatchetDriverw 4in Exte...

Page 11: ...ocation afterthecableispulledandlensesareset sealtheconduitaroundthecableswith RTVsiliconecaulkingorconduitsealkit 22002000 Thiswillhelpkeepdebrisoutoftheconduitduringthe restoftheinstallation andprovideanaddedprecautiontopreventwaterfromenteringthePG2000should theconduitdevelopaleakduringitslifetime Leaveabout1footofcableextendingpasttheendofthelenshousingatthepool onlynecessaryifinstalling lenso...

Page 12: ...s may cause the cable to pull away from the lens and will impair performance of the Termination 8 PlacethelensretainingnutontothelensandPUSHthelensintoplace 9 Handtightenthelensusingthelenstighteningtool untiltheO ringisseated a Forstandardguniteandfiberglasslenshousings whichdonotusethespacerandspacerO ring hand tighten turnpasttheseatedO ringposition b ForInvisibleGuniteandVinylLinerhousings whi...

Page 13: ...ven tuseditbefore The bladeshouldbeexposedaboutthethicknessofthecablejacket b Adjustthecuttingdepthbyturningtheblackknobontheendofthecablestripper c Pushthespringtensionguideopenwiththumb andplacestripperoncableasshowninFigure3 d Rotatethestripperaroundthecablewiththeblackknobturningtowardopening asshowninFigure 4 e Thecablestripperbladeisdirectional ifitdoesnotcut properly besurethatthebladeisinc...

Page 14: ...tape spacer if needed compression nut and grommet 4 Screwoncuttingshield 6 Fill Standard Lens reservoir with gel No gel required in Wide Angle Lens Tools and Material Required CableStripper CrescentWrench HotKnife CuttingShield LensTighteningTool ElectricalTape OptiFusionGel StandardLens 1 16 IN OF JACKET SHOWING CHECK FOR AIR BUBBLES IN GEL STANDARD LENS GROMMET FLUSH WITH FRONT FACE ...

Page 15: ...ndandrotatethecompressionnutusingacrescentwrench Ifyouusechannellockstoholdthesealnut becarefulnottodamagetheO ring Tightenthecompressionnutuntilthegrommetisflushwiththefrontsurfaceofthesealnut forsmaller cables orthereisonlyonethreadleftshowingonthecompressionnut forlargercables Pullonthecompletedassemblytobesurecabledoesnotmove 8 Cable in fitting use a spacer if needed 9 Hand tighten the retaine...

Page 16: ...ouldbesmoothandflat withnovisiblelinesorsurfacebubbles Whentrainingandperforming yourfirstcuts usingasmallmagnifyingglasscanhelpseeimperfectionsthatmaybedifficulttoseewiththe nakedeye b Agoodprofessionalcutiscriticaltotheperformanceofthefiberopticsystem c Thereareseveralthingswhichcancauseabadcut Thecablejacketwasnotcompletelystrippedback Sawingorwigglingthebladeduringcutting orincorrectbladeangle...

Page 17: ...ng the Ferrule Assembly see Pictures on pg 19 A Preparingandinstallingthecable WARNING FiberKnife reaches extreme temperatures Grasp only by the handle Failure to follow these directions can lead to severe burns 1 PluginFiberKnife andallowtoheatfor15minutes outofthewind 2 Mechanicallycutallcablestoequallengthabout14in abovethetopoftheSub terrainBase 3 Use the cable stripping tool to strip back cab...

Page 18: ... bodyontothefiberbundle seeFigure7forproperorientation Leaveabout3to4inchesoffiberstickingout pastthetwopostsonthetopoftheferrule Table 2 Number Compression Nut Grommet size indicated Ferrule Insert of fibers check inner dia on back except 400 located on disk tree and 600 grommet 100 Small I D 70 yes 200 Small I D 225 yes 200 300 Small I D 225 yes 300 425 Small I D 325 yes 425 500 Small I D 400 sm...

Page 19: ...rs 2 Strip jackets from 0 to 2 in above the base 4 Securely tighten the ferrule assembly 6 Select the correct numbered fiber disk Tools and Material Required CableCutters CableStripper CrescentWrench HotKnife PhillipsScrewdriver CuttingShield ElectricalTape TAPE OVER THE END OF THE BUNDLE 4 IN OF FIBER PAST POSTS KEEP FINGERS OFF EARS as detailed in Sec VIII A D USEFERRULE INSERT IF LESSTHAN425FIB...

Page 20: ... 11 Set PG2000 but do not screw to base 13 Secure PG2000 to base with 4 screws provided 15 Secure outer body with two screws 10 Inspect the cut no lines or puddles 12 TipPG2000backandsecure ears underthumbscrews 14 Carefully install outer body 8 Screw on the cutting shield TOTALLY COVER THE EAR POSTS AT TOP BOTTOM ...

Page 21: ...NOT saw wiggle or rotate the blade back and forth On the larger fiber bundles it may help to rotate the handle side of the blade downward slightly a Ease up towards the end of the cut to keep the last few fibersfromfoldingover 4 RemoveCuttingShieldandwipethefiberfacewithanoptic preppadorcleancloth Thisremovesanyresidualpowder WARNING Shield may be hot Exercise caution when removing it Failure to d...

Page 22: ...curelyagainstbothscrewsandtightenthethumbscrews Theferrulebodyshouldbecenteredintheopticport ThealignmentoftheferruleassemblyisCRITICAL totheperformanceofthefiberopticsystem C Mounting the PG2000 to the Sub terrain Base 1 SecurePG2000toSub terrainBase ifused usingthescrewsprovidedinthepackagetapedtotheSub terrain Base and set aside in step A 3 D Mounting the PG2000 to a wood or concrete deck 1 Fir...

Page 23: ...PG 1 Toggle Switch or 1 Compool IntelliTouch Relay Optional Remote Switch 1 Formanualoperation operationbyasingleremotelylocatedtoggleswitchorautomaticcontrolbutton suchasCompool orIntelliTouch orforusewithoptionalRF2000WirelessControl P N840069 SeeFigure8for propersettingofthetoggleswitchesonbottomofthePG2000 Thisapplicationrequiresthatonlythree minimum 18gauge wiresberuntotheunit black white gre...

Page 24: ...s can be connected in parallel or in series All synchronization is self contained within the unit s electronics and is locked to the 60 Hz AC power line If there is more than 100 ft difference between wire lengths of the first and last PG2000 in a series increase the wire gauge to reduce line losses that might prevent the synchronization circuitry from operating properly once the colorwheels are t...

Page 25: ... Compool Programming 1 If you use a Compool system you can automate the process by programming two identical start and run times for the SAm or SAL auxiliary channel s i e Program 1 ON 8 00 PM Run Time 4 Hours Program 2 ON 8 00 PM Run Time 4 Hours The two channels for the PG2000 should be programmed to come on only one time i e Program 1 ON 8 00 PM Run Time 4 Hours Of course you could also program...

Page 26: ... and the colorwheel is OFF E SynchronizationProcedure 1 SimultaneouslytoggleSAm SALOFF ONandturnthePG2000colorwheelON 2 Allowabout1 minutesforcolorstosynchronize Enjoy 3 Tostopbothlightsonthesamecolor simultaneouslytoggleSAm SALOFF ONandturnthePG2000 colorwheelOFF F VisualSynchronizationMethod forusewithP N840241only 1 TurnSAm SALON colorwheelisstoppedonANYcolor includingwhite 2 TurnPG2000ONandcol...

Page 27: ... assy w mounting screws 2 23506100 Screw 6 x 3 8 in Pph mach black 3 840323 Socket 4 840322 Fan 5 840188 Reflector 6 23505600 Fuse 3 amp 7 840219 Switch toggle 8 840220 Boot toggle 9 840233 Ferrule nut 10 24 knurled 10 840324 Colorwheel assy 11 840236 Fuse 1 2 amp 12 840304 Capacitor 13 840211 Bulb 150w MH NOT SHOWN 840325 Ferrule assy ...

Page 28: ...subject to change without notice Trademarks and Disclaimers The Pentair Water Pool and Spa logo is a trademark of Pentair Water Pool and Spa Inc PG2000 FIBERworks SAm SAL Amerlite AquaLight HiLite Compool and IntelliTouch are registered trademarks of Pentair Water Pool and Spa Inc Other trademarks and trade names may be used in this document to refer to either the entities claiming the marks and n...

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