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PB Heat Peerless Boilers GM Series, Installation, Operation & Maintenance Manual

The PB Heat Peerless Boilers GM Series offers reliable and efficient heating with its Installation, Operation & Maintenance Manual available for free download. Get all the information you need to properly install and maintain your boiler. Download the manual from our website and ensure optimal performance for years to come.

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19

ELECTRICAL

Figure 6.2:  Wiring Diagram, Spark Ignited Pilot, Hydrolevel 3200 Limit control

Summary of Contents for Peerless Boilers GM Series

Page 1: ...GM Boilers Series Gas Installation Operation Maintenance Manual...

Page 2: ...OVAL FROM COMMON VENTING SYSTEM 14 5 GAS PIPING 16 6 ELECTRICAL 18 A WIRING 18 B SEQUENCE OF OPERATION INTERMITTENT IGNITION 20 7 CSD CODE REQUIREMENTS 21 A GENERAL 21 B CSD PART CF REQUIREMENTS 21 C...

Page 3: ...instructions and make special notice of potential hazards These categories mean in the judgment of PB Heat LLC USING THIS MANUAL USING THIS MANUAL Indicates a hazardous situation which if not avoided...

Page 4: ...r customer service for help in answering questions The boiler warranty can be voided if the boiler is not installed maintained and serviced correctly The equipment must be installed in accordance with...

Page 5: ...ances in Btu hr Note These calculations are not to be used for infiltration rates greater than 0 60 ACH 3 Indoor Air Opening Size and Location Openings connecting indoor spaces shall be sized and loca...

Page 6: ...top of the space The opening shall communicate directly with the outdoors communicate through a vertical or horizontal duct or communicate with a space that freely communicates with the outdoors The...

Page 7: ...the free area through a louver or grille is not known it shall be assumed that wooden louvers will have 25 free area and metal louvers and grilles will have 75 free area iii Nonmotorized dampers shall...

Page 8: ...ossibility of interferences with new or existing equipment piping venting and wiring G BOILER WATER TREATMENT If the boiler water quality is outside the criteria shown below consult a qualified water...

Page 9: ...s possible and centralized with respect to the heating system 2 Locate boiler in front of installation position before removing crate 3 Separate the wood shipping pallet from the boiler base by removi...

Page 10: ...pple from supply tapping 2 Install temperature pressure gage with tee in supply tapping Nipple tee bushing and gage are located in trim carton See Figure 3 1 3 Install drain valve Remove jacket front...

Page 11: ...LVE 1 Locate safety relief valve and nipple in trim carton 2 Install safety relief valve in 3 4 NPT tapping behind supply tapping Safety relief valve must be installed with spindle in vertical positio...

Page 12: ...return piping Refer to PB Heat Water Installation Survey for additional information 2 Run each zone pipe down then up to zone to prevent air accumulation in piping 3 If required provide means to isola...

Page 13: ...tems that must be freeze protected 1 Glycol for hydronic applications is specially formulated with inhibitors which prevent the glycol from attacking metallic system components Make certain that the s...

Page 14: ...hutoff switch towards front right corner of boiler Secure to flue collector with sheet metal screws See Figure 4 1 B BLOCKED VENT SWITCH Attach blocked vent switch assembly to draft hood as shown in F...

Page 15: ...irements and sizing tables to provide proper venting and reduce the potential for condensation and deterioration of the vent system Masonry chimneys must be lined with a clay flue lining or listed chi...

Page 16: ...pour v rifier la taille et la pente horizontale et s assurer qu il n existe aucun blocage ou obstruction fuite corrosion ni tout autre probl me pouvant menacer la s curit c Insofar as is practical cl...

Page 17: ...quatement vacu s lorsque soumis au test d crit ci dessus remettre en place les portes fen tres portes int rieures ventilateurs aspirants registres de foyer et appareils fonctionnant au gaz g Any impro...

Page 18: ...or leaks Use an approved gas detector a non corrosive leak detection fluid or other leak detection method If leaks are found turn off all gas flow and repair as necessary 5 GAS PIPING Figure 5 1 Gas C...

Page 19: ...ing system at test pressure equal to or less than 1 2 psig 3 5 kPa 9 Minimum permissible natural gas supply pressure Inches Water Column kPa Minimum permissible LP gas supply pressure is 11 0 w c 2 7...

Page 20: ...ETY RELIEF LIMIT This unit when installed must be electrically grounded in accordance with the requirements of the authority having jurisdiction or in the absence of such requirements with the current...

Page 21: ...19 ELECTRICAL Figure 6 2 Wiring Diagram Spark Ignited Pilot Hydrolevel 3200 Limit control...

Page 22: ...n open position when appliance main burner s is operating 4 Gas valve energizes a Igniter on b Pilot gas on igniting pilot 5 Pilot flame detected a Igniter off b Main gas on igniting main burners Note...

Page 23: ...stems On a multiple boiler system two limit controls are required on each individual boiler On modular boiler systems only one limit control is required on each module and one system limit control is...

Page 24: ...and repair as required 9 Connect a manometer to 1 8 NPT tapping provided on the manifold See Figure 8 1 10 Confirm that the gas supply pressure to the boiler is above the minimum and below the maximum...

Page 25: ...23 Figure 8 3 Operating Instructions Spark Intermittent Ignition START UP PROCEDURES...

Page 26: ...24 START UP PROCEDURES Figure 8 4 Operating Instructions Spark Intermittent Ignition...

Page 27: ...o Figure 8 2 for location of gas pressure regulator Replace the cap screw when adjustment is complete 3 In no case should the final manifold pressure vary more than 0 3 inches 75 Pa water column from...

Page 28: ...sion pitting 5 Check the expansion tank and automatic fill valve if used to confirm that they are operating correctly If either of these components causes high pressure in the system the boiler relief...

Page 29: ...when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing When servicing or replacing items that communicate with the boiler water be ce...

Page 30: ...icient pilot flame 2 Pilot burner orifice clogged 3 Overfiring 4 Misaligned burners or pilot 5 Draft problem in boiler room 1 Increase pilot gas flow 2 Clean pilot burner and orifice 3 Reduce rate to...

Page 31: ...OES INTO LOCKOUT OR RETRY DELAY RESET THE CALL FOR HEAT CHECK CONTINUITY OF IGNITION CABLE AND GROUND WIRE CLEAN FLAME ROD CHECK ELECTRICAL CONNECTIONS BETWEEN FLAME ROD AND MODULE CHECK FOR CRACKED C...

Page 32: ...lation Wear a NIOSH MSHA approved respirator Wear long sleeved loose fitting clothing and gloves to prevent skin contact Wear eye goggles Minimize airborne dust prior to handling and removal by water...

Page 33: ...left side of the boiler Boiler pressure should never be higher than 5 psi 34 kPa below the rating shown on the safety relief valve 25 psig 172 kPa maximum for a 30 psig 207 kPa rating 45 psig 310 kPa...

Page 34: ...makes a tight seal to prevent leakage of the products of combustion h Re install the top of the jacket draft hood vent damper if used and vent pipe i Connect blocked vent switch wiring harness to bloc...

Page 35: ...GM Input kW Output kW Net Ratings Water kW Boiler Model Number Input MBH Output MBH Net Ratings Water MBH Intermittent Ignition AFUE Thermal Efficiency Combustion Efficiency GM e 05 214 5 182 158 84 2...

Page 36: ...4 3 Pilot Nat Gas Q3481B1644 1 50996 Pilot LP Gas Q3481B1529 1 50997 Figure 12 1 Gas Valve and Pilot 12 REPAIR PARTS 34 Repair parts are available from your local PB Heat LLC distributor or from Parts...

Page 37: ...0192 Main Burner GM 08 13 50192 Main Burner w Pilot Clip 1 50163 7 Orifice Spud 42 Natural Gas GM e 05 8 7159 Orifice Spud 42 Natural Gas GM e 06 10 7159 Orifice Spud 40 Natural Gas GM 07 12 7157 Orif...

Page 38: ...REPAIR PARTS Figure 12 3a Figure 12 3b 36...

Page 39: ...s 6 of Blanket Strips Item 11 1 90987 Flue Collector GM 08 requires 7 of Blanket Strips Item 11 1 90988 11 Flue Collector Blanket Seal specify length 1 50866 12 Jacket Assembly Complete Jacket GM e 05...

Page 40: ...REPAIR PARTS 13 14 15 16 17 24 25 22 21 20 19 18 23 Figure 12 4 38...

Page 41: ...f Valve 100 PSI 689 kPa 1 50118 20 Blocked Vent Switch GM e 05 06 210o F 1 50040 Blocked Vent Switch Vent Safety Shutoff GM 07 08 250o F 1 50042 21 Draft Hood GM e 05 8 outlet 1 90995 Draft Hood GM e...

Page 42: ...NOTES 40...

Page 43: ...he property of the owner and must be affixed near the boiler for future reference TO THE OWNER This boiler should be inspected annually by a Qualified Service Agency GM8065 R14 4 19 3C Printed in U S...

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