background image

Thermific

®

 Gas-Fired Boiler

Table of Contents

1.0 INTRODUCTION..................................1

1.1  Code Compliance................................1

1.1.1  Direct Vent/Sealed Combustion

System ..............................................1

1.1.2  Fresh Air System...........................1

1.2  Basic Inlet/Vent Configurations ...........1
1.3  Purpose and Scope of this Manual......2

2.0 SAFETY ...............................................2
3.0 INSTALLATION....................................3

3.1  Components Provided.........................3
3.2  Combustion Air Inlet System ...............3

3.2.1  System Design - Pressure Drop ....3
3.2.2  Inlet Duct.......................................3
3.2.3  Air Inlet Termination ......................3
3.2.4  Inlet Duct Assembly at the Boiler...4
3.2.5  Inlet Damper and Auxiliary Control

Panel (optional) .................................5

3.3  Exhaust Venting System .....................5

3.3.1  System Design - Materials, Length,

Size, and Construction ......................5

3.3.2  Flue Gas Outlet Duct.....................5
3.3.3  Exhaust Vent Connection at the

Boiler.................................................6

3.3.4  Flue Gas Termination....................6
3.4.5  Equivalent Length of Fittings .........7

3.4  Clearances..........................................7

3.4.1  Sidewall Installations .....................7
3.4.2  Rooftop Installations......................8
3.4.3  Minimum Clearance for Boiler

Connections ......................................8

4.0 OPERATION ........................................9

4.1  Sequence of Operation .......................9
4.2  Combustion Operating Conditions.......9

4.2.1  Combustion Air Requirement,
        SCFM............................................10

5.0 MAINTENANCE .................................10
6.0 WIRING DIAGRAMS..........................11

6.1  On-Off  Series 700, 1000, 1200.........11
6.1a  On-Off IRI  Series 700, 1000, 1200 .13
6.1b  Lo-Hi Lo ..........................................15

6.1c  Lo-Hi-Lo IRI .................................... 17
6.1d On-Off  Series 1500, 1700, 2000 ..... 19
6.1e On-Off IRI  Series 1500, 1700, 2000 21
6.2  Auxiliary Control Panel...................... 23

6.2.1  On-Off Auxiliary Control Panel .... 23

Reorder No. 6020-V2WHPK

Improper use may
result in fire or injury.

Read instructions/safety
manual before installing, 
operating or servicing boiler.

c

!

WARNING

1998 HCS, Inc. 800-748-0241

WARNING!

It is 

essential

 to read, understand, and follow the

recommendations of this manual before installing,
operating, or servicing this equipment.  Failure to do
so could result in fire or explosion and serious injury,
death, and/or property damage.

The same features which permit this boiler to achieve
high-efficiency performance make it unlike most other
boilers of this general size, so it is important to
understand how this boiler operates.
Do not store or use gasoline or other flammable vapors
or liquids in the vicinity of this or any other appliance.

WARNING!

Installation and service must be performed by a
qualified installer, service agency, or gas supplier.

What to do if you smell gas:

ƒ

Do not try to light any appliance.

ƒ

Do not touch any electrical switch.

ƒ

Do not use any phone in your building.
Immediately call your gas supplier from a
neighbor's phone.  Follow the gas supplier's
instructions.

ƒ

If you cannot reach your gas supplier call the fire
department.

Summary of Contents for DVSCM-02

Page 1: ...KELLEY THERMIFIC DIRECT VENT SEALED COMBUSTION GAS FIRED BOILER Supplement to the standard Installation and Owner s Manual TBIG Latest Edition Installation Date _______________________ 100 Burson Stre...

Page 2: ...Hi Lo 15 6 1c Lo Hi Lo IRI 17 6 1d On Off Series 1500 1700 2000 19 6 1e On Off IRI Series 1500 1700 2000 21 6 2 Auxiliary Control Panel 23 6 2 1 On Off Auxiliary Control Panel 23 Reorder No 6020 V2WH...

Page 3: ...dard B vent is not approved Proper vent sizing by the vent manufacturer s recommendation must be followed The exhaust vent may be run horizontally or vertically The maximum allowable length of the exh...

Page 4: ...stallation and Owner s Manual TBIG Both documents must be used together This companion document describes those safety installation adjustment and maintenance procedures which differ from the standard...

Page 5: ...all Galvanized Duct Proper sealing of the tubing is necessary to prevent flow of combustion air from conditioned space If single wall galvanized tubing is used GE RTV 102 silicone sealant or equivalen...

Page 6: ...et on Series 1500 1700 and 2000 A separate box of accessories is sent with the boiler 1 Attach the 6 inch diameter end of the custom transition duct and the extension to the collar using a minimum of...

Page 7: ...the boiler when wiring There are also five 5 field run wires between the auxiliary control panel and the inlet damper assembly three 3 to the damper actuator and two 2 to the limit switch 1 Terminals...

Page 8: ...135 tee must be installed not a standard tee If the flue gas exhaust is to be routed through the sidewall a minimum vertical rise of 6 feet is required from the outlet of the boot tee 135 tee to the i...

Page 9: ...referred method to terminate the exhaust vent is with a rain cap to minimize the drippage of condensate onto the roof and ice build up The rain cap should be an unrestrictive type similar to the figur...

Page 10: ...a 4 foot horizontal distance is maintained electric meters gas meters regulators and relief equipment 3 4 2 Rooftop Installations 4 min above snow line 10 min 4 min Flue Gas Outlet Combustion Air Inle...

Page 11: ...indicator will remain on until sufficient air flow is sensed If the air flow switch is not closed in 120 seconds the time delay relay will open its normally closed contacts This will turn off the blo...

Page 12: ...0 7 8 6 9 7 8 6 8 7 9 6 7 8 6 6 8 6 5 8 1 6 4 8 1 6 3 8 2 6 2 8 2 6 1 8 3 6 8 3 Important measure combustion air temperature at the unit do not assume the combustion air temperature is the same as the...

Page 13: ...Thermific Gas Fired Boiler Wiring Diagrams Page 11 6 0 WIRING DIAGRAMS 6 1 ON OFF SERIES 700 1000 1200 Wiring Diagram...

Page 14: ...Thermific Gas Fired Boiler Wiring Diagrams Page 12 6 1 ON OFF SERIES 700 1000 1200 Logic Diagram...

Page 15: ...Thermific Gas Fired Boiler Wiring Diagrams Page 13 6 1A ON OFF IRI SERIES 700 1000 1200 Wiring Diagram...

Page 16: ...Thermific Gas Fired Boiler Wiring Diagrams Page 14 6 1A ON OFF IRI SERIES 700 1000 1200 Logic Diagram...

Page 17: ...Thermific Gas Fired Boiler Wiring Diagrams Page 15 6 1B LO HI LO Wiring Diagram...

Page 18: ...Thermific Gas Fired Boiler Wiring Diagrams Page 16 6 1B LO HI LO Logic Diagram...

Page 19: ...Thermific Gas Fired Boiler Wiring Diagrams Page 17 6 1C LO HI LO IRI Wiring Diagram...

Page 20: ...Thermific Gas Fired Boiler Wiring Diagrams Page 18 6 1C LO HI LO IRI Logic Diagram...

Page 21: ...Thermific Gas Fired Boiler Wiring Diagrams Page 19 6 1D ON OFF SERIES 1500 1700 2000 Wiring Diagram...

Page 22: ...Thermific Gas Fired Boiler Wiring Diagrams Page 20 6 1D ON OFF SERIES 1500 1700 2000 Logic Diagram...

Page 23: ...Thermific Gas Fired Boiler Wiring Diagrams Page 21 6 1E ON OFF IRI SERIES 1500 1700 2000 Wiring Diagram...

Page 24: ...Thermific Gas Fired Boiler Wiring Diagrams Page 22 6 1E ON OFF IRI SERIES 1500 1700 2000 Logic Diagram...

Page 25: ...Thermific Gas Fired Boiler Wiring Diagrams Page 23 6 2 AUXILIARY CONTROL PANEL 6 2 1 On Off Auxiliary Control Panel...

Page 26: ...Page 24...

Reviews: