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  Thermific

®

 Gas-Fired Boiler

Installation/Operation

Page  9

3.4.3.2  Series 1500, 1700, 2000

Air Inlet

Exhaust

Vent

Round

Damper

90  Elbow

o

Transition 

Duct

27" Min.

*

31" 

*

24"
44" Min. 

*

To Drain

Boot Tee/

135  Tee

o

*  Dimension shown above is based on 12" round
ductwork.

A minimum of 44 inches is required behind the boiler
to fit the inlet and exhaust connections.

The figure above suggests a duct arrangement using
standard duct pieces that will maintain this minimum
clearance of 44 inches.

4.0  OPERATION

4.1  S

EQUENCE OF 

O

PERATION

This sequence applies if the optional inlet damper
assembly and auxiliary control panel are used.  If not
the standard Thermific® control sequence applies.
(Replaces step #6 of the Sequence of Operation in the
Installation and Owner's Manual. "TBIG.")

6. The programmer first energizes Terminal 4 which

supplies power to the airflow switch and initiates
the adjustable 120 sec. timer on the time delay
relay.  Terminal 4 also supplies power through the

normally closed contacts on the time delay relay
and energizes the coil on the relay in the Auxiliary
Control Panel.  The relay will in turn energize the
damper actuator to open the damper.  When the
damper is in the full open position, the limit switch
will close and supply power to the contactor for
the blower motor.

During this time (about 20 seconds), the air switch
will indicate low air flow with the "LowAir"
indicator.  This indicator will remain on until
sufficient air flow is sensed.  If the air flow switch
is not closed in 120 seconds, the time delay relay
will open its normally closed contacts.  This will
turn off the blower motor and close the inlet
damper.  The "Low Air" indicator will remain
illuminated and the boiler will not operate.

4.2  C

OMBUSTION 

O

PERATING 

C

ONDITIONS

The combustion air characteristic of the burner in this
boiler is factory set at a condition of utilizing
approximately 50% excess air at room temperature
(70ºF).  Therefore, when taking combustion air from
the outdoors in a direct vent system, adjustment of the
combustion air damper linkage should not be made
until the carbon dioxide or oxygen reading is referred
to this condition.

The density of cold outdoor air will be greater than
warm air taken from inside the building.  Thus, the
combustion air blower with outdoor air will deliver a
higher air density flow to the burner.

A boiler can be subjected to varying combustion air
temperatures.  You must put some thought into the
air/fuel adjustments to prevent hard start and/or light
off rumbling problems.  Due to a wide range of
operating conditions, Patterson-Kelley developed a
guide for different conditions.
P-K recommends that the service technician observe
the combustion air temperature range. 

 Identify the

temperature operating conditions of your boiler.

The operational range setting for O

2

 is 6.0% to 8.0%.

Insert your 100º F operating temperature range in the
chart below.  Start with the Minimum Temperature at
the top of the chart; insert temperatures using 5º F
increments.

Summary of Contents for DVSCM-02

Page 1: ...KELLEY THERMIFIC DIRECT VENT SEALED COMBUSTION GAS FIRED BOILER Supplement to the standard Installation and Owner s Manual TBIG Latest Edition Installation Date _______________________ 100 Burson Stre...

Page 2: ...Hi Lo 15 6 1c Lo Hi Lo IRI 17 6 1d On Off Series 1500 1700 2000 19 6 1e On Off IRI Series 1500 1700 2000 21 6 2 Auxiliary Control Panel 23 6 2 1 On Off Auxiliary Control Panel 23 Reorder No 6020 V2WH...

Page 3: ...dard B vent is not approved Proper vent sizing by the vent manufacturer s recommendation must be followed The exhaust vent may be run horizontally or vertically The maximum allowable length of the exh...

Page 4: ...stallation and Owner s Manual TBIG Both documents must be used together This companion document describes those safety installation adjustment and maintenance procedures which differ from the standard...

Page 5: ...all Galvanized Duct Proper sealing of the tubing is necessary to prevent flow of combustion air from conditioned space If single wall galvanized tubing is used GE RTV 102 silicone sealant or equivalen...

Page 6: ...et on Series 1500 1700 and 2000 A separate box of accessories is sent with the boiler 1 Attach the 6 inch diameter end of the custom transition duct and the extension to the collar using a minimum of...

Page 7: ...the boiler when wiring There are also five 5 field run wires between the auxiliary control panel and the inlet damper assembly three 3 to the damper actuator and two 2 to the limit switch 1 Terminals...

Page 8: ...135 tee must be installed not a standard tee If the flue gas exhaust is to be routed through the sidewall a minimum vertical rise of 6 feet is required from the outlet of the boot tee 135 tee to the i...

Page 9: ...referred method to terminate the exhaust vent is with a rain cap to minimize the drippage of condensate onto the roof and ice build up The rain cap should be an unrestrictive type similar to the figur...

Page 10: ...a 4 foot horizontal distance is maintained electric meters gas meters regulators and relief equipment 3 4 2 Rooftop Installations 4 min above snow line 10 min 4 min Flue Gas Outlet Combustion Air Inle...

Page 11: ...indicator will remain on until sufficient air flow is sensed If the air flow switch is not closed in 120 seconds the time delay relay will open its normally closed contacts This will turn off the blo...

Page 12: ...0 7 8 6 9 7 8 6 8 7 9 6 7 8 6 6 8 6 5 8 1 6 4 8 1 6 3 8 2 6 2 8 2 6 1 8 3 6 8 3 Important measure combustion air temperature at the unit do not assume the combustion air temperature is the same as the...

Page 13: ...Thermific Gas Fired Boiler Wiring Diagrams Page 11 6 0 WIRING DIAGRAMS 6 1 ON OFF SERIES 700 1000 1200 Wiring Diagram...

Page 14: ...Thermific Gas Fired Boiler Wiring Diagrams Page 12 6 1 ON OFF SERIES 700 1000 1200 Logic Diagram...

Page 15: ...Thermific Gas Fired Boiler Wiring Diagrams Page 13 6 1A ON OFF IRI SERIES 700 1000 1200 Wiring Diagram...

Page 16: ...Thermific Gas Fired Boiler Wiring Diagrams Page 14 6 1A ON OFF IRI SERIES 700 1000 1200 Logic Diagram...

Page 17: ...Thermific Gas Fired Boiler Wiring Diagrams Page 15 6 1B LO HI LO Wiring Diagram...

Page 18: ...Thermific Gas Fired Boiler Wiring Diagrams Page 16 6 1B LO HI LO Logic Diagram...

Page 19: ...Thermific Gas Fired Boiler Wiring Diagrams Page 17 6 1C LO HI LO IRI Wiring Diagram...

Page 20: ...Thermific Gas Fired Boiler Wiring Diagrams Page 18 6 1C LO HI LO IRI Logic Diagram...

Page 21: ...Thermific Gas Fired Boiler Wiring Diagrams Page 19 6 1D ON OFF SERIES 1500 1700 2000 Wiring Diagram...

Page 22: ...Thermific Gas Fired Boiler Wiring Diagrams Page 20 6 1D ON OFF SERIES 1500 1700 2000 Logic Diagram...

Page 23: ...Thermific Gas Fired Boiler Wiring Diagrams Page 21 6 1E ON OFF IRI SERIES 1500 1700 2000 Wiring Diagram...

Page 24: ...Thermific Gas Fired Boiler Wiring Diagrams Page 22 6 1E ON OFF IRI SERIES 1500 1700 2000 Logic Diagram...

Page 25: ...Thermific Gas Fired Boiler Wiring Diagrams Page 23 6 2 AUXILIARY CONTROL PANEL 6 2 1 On Off Auxiliary Control Panel...

Page 26: ...Page 24...

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