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  Thermific

®

 Gas-Fired Boiler

Installation

Page  6

3.3.3  Exhaust Vent Connection at the Boiler

6' Min. 

Pitch toward boiler 

1/4" per foot min. 

3" Min. 

Trap Loop

To sewer trap

or condensate pump.

Boot Tee/

135  Tee

o

Condensate Drain

At the outlet of the boiler, an adjustable or fixed length
(minimum 2 feet for clearance from inlet duct;
maximum 3 feet for proper lift) section may be
utilized.  This section must be secured to the outlet
collar by a minimum of 4 sheet metal screws spaced at
approximately 90 degree intervals.

Even though the unit is classified as a Category I
boiler (Non-pressurized-non condensing), there are
certain abnormal conditions which may cause
condensation in the flue vent.  Therefore, it is
recommended that a tee cover with a drain be provided
at the bottom of the boot tee/135º tee.  For proper
disposal of the condensate, corrosion resistant tubing
or plastic tubing should be connected to the drain
nipple.  Before connecting the tubing to the tee cover
nipple, the trap loop must be primed by pouring a
small quantity of water into the drain line.  The
condensate drain line can be routed to a sewer drain
trap or pump.  Consult the vent manufacturer's
instructions for proper installation of drain line.

In transitioning from horizontal to vertical, a double
wall boot tee/135º tee must be installed (not a standard
tee).  If the flue gas exhaust is to be routed through the
sidewall, a minimum vertical rise of 6 feet is required

from the outlet of the boot tee/ 135º tee to the inlet of
the elbow.  In addition, for sidewall venting, it is 

very

important

 to provide a downward pitch of at least 1/4

inch per foot of run from the termination at the wall
toward the boiler for proper drainage of the condensate
and for buoyancy assist of the flue gas.  Furthermore,

do not 

locate sidewall terminations over area of

pedestrian or vehicular traffic due to potential
condensate drippage and ice build-up.  See Section 3.4
Clearances for more information.

When joining the double wall tubing and fittings, it is
important to orient the male end of the section toward
the boiler.  The female end is positioned away from
the boiler towards the vent terminal.  Follow the vent
manufacturer's instructions for proper installation.

3.3.4  Flue Gas Termination

12" Min.

Recommended 
termination 

(refer to text).

Sealant

Centering 
Support

Plate

Outside Plate

Cover Plate
Fastener

Sealant

The exhaust vent termination must be a P-K
recommended device.  There are four approved
sidewall terminations:

ƒ

90º elbow pointing down, or

ƒ

Two 45º elbows pointing down, or

ƒ

45º elbow pointing down, or

ƒ

Standard tee pointing up/down.

Important:

  The equivalent length of the chosen

termination must be included in the calculation of the
maximum allowable equivalent length.  See Section
3.4.5 for equivalent lengths.

Summary of Contents for DVSCM-02

Page 1: ...KELLEY THERMIFIC DIRECT VENT SEALED COMBUSTION GAS FIRED BOILER Supplement to the standard Installation and Owner s Manual TBIG Latest Edition Installation Date _______________________ 100 Burson Stre...

Page 2: ...Hi Lo 15 6 1c Lo Hi Lo IRI 17 6 1d On Off Series 1500 1700 2000 19 6 1e On Off IRI Series 1500 1700 2000 21 6 2 Auxiliary Control Panel 23 6 2 1 On Off Auxiliary Control Panel 23 Reorder No 6020 V2WH...

Page 3: ...dard B vent is not approved Proper vent sizing by the vent manufacturer s recommendation must be followed The exhaust vent may be run horizontally or vertically The maximum allowable length of the exh...

Page 4: ...stallation and Owner s Manual TBIG Both documents must be used together This companion document describes those safety installation adjustment and maintenance procedures which differ from the standard...

Page 5: ...all Galvanized Duct Proper sealing of the tubing is necessary to prevent flow of combustion air from conditioned space If single wall galvanized tubing is used GE RTV 102 silicone sealant or equivalen...

Page 6: ...et on Series 1500 1700 and 2000 A separate box of accessories is sent with the boiler 1 Attach the 6 inch diameter end of the custom transition duct and the extension to the collar using a minimum of...

Page 7: ...the boiler when wiring There are also five 5 field run wires between the auxiliary control panel and the inlet damper assembly three 3 to the damper actuator and two 2 to the limit switch 1 Terminals...

Page 8: ...135 tee must be installed not a standard tee If the flue gas exhaust is to be routed through the sidewall a minimum vertical rise of 6 feet is required from the outlet of the boot tee 135 tee to the i...

Page 9: ...referred method to terminate the exhaust vent is with a rain cap to minimize the drippage of condensate onto the roof and ice build up The rain cap should be an unrestrictive type similar to the figur...

Page 10: ...a 4 foot horizontal distance is maintained electric meters gas meters regulators and relief equipment 3 4 2 Rooftop Installations 4 min above snow line 10 min 4 min Flue Gas Outlet Combustion Air Inle...

Page 11: ...indicator will remain on until sufficient air flow is sensed If the air flow switch is not closed in 120 seconds the time delay relay will open its normally closed contacts This will turn off the blo...

Page 12: ...0 7 8 6 9 7 8 6 8 7 9 6 7 8 6 6 8 6 5 8 1 6 4 8 1 6 3 8 2 6 2 8 2 6 1 8 3 6 8 3 Important measure combustion air temperature at the unit do not assume the combustion air temperature is the same as the...

Page 13: ...Thermific Gas Fired Boiler Wiring Diagrams Page 11 6 0 WIRING DIAGRAMS 6 1 ON OFF SERIES 700 1000 1200 Wiring Diagram...

Page 14: ...Thermific Gas Fired Boiler Wiring Diagrams Page 12 6 1 ON OFF SERIES 700 1000 1200 Logic Diagram...

Page 15: ...Thermific Gas Fired Boiler Wiring Diagrams Page 13 6 1A ON OFF IRI SERIES 700 1000 1200 Wiring Diagram...

Page 16: ...Thermific Gas Fired Boiler Wiring Diagrams Page 14 6 1A ON OFF IRI SERIES 700 1000 1200 Logic Diagram...

Page 17: ...Thermific Gas Fired Boiler Wiring Diagrams Page 15 6 1B LO HI LO Wiring Diagram...

Page 18: ...Thermific Gas Fired Boiler Wiring Diagrams Page 16 6 1B LO HI LO Logic Diagram...

Page 19: ...Thermific Gas Fired Boiler Wiring Diagrams Page 17 6 1C LO HI LO IRI Wiring Diagram...

Page 20: ...Thermific Gas Fired Boiler Wiring Diagrams Page 18 6 1C LO HI LO IRI Logic Diagram...

Page 21: ...Thermific Gas Fired Boiler Wiring Diagrams Page 19 6 1D ON OFF SERIES 1500 1700 2000 Wiring Diagram...

Page 22: ...Thermific Gas Fired Boiler Wiring Diagrams Page 20 6 1D ON OFF SERIES 1500 1700 2000 Logic Diagram...

Page 23: ...Thermific Gas Fired Boiler Wiring Diagrams Page 21 6 1E ON OFF IRI SERIES 1500 1700 2000 Wiring Diagram...

Page 24: ...Thermific Gas Fired Boiler Wiring Diagrams Page 22 6 1E ON OFF IRI SERIES 1500 1700 2000 Logic Diagram...

Page 25: ...Thermific Gas Fired Boiler Wiring Diagrams Page 23 6 2 AUXILIARY CONTROL PANEL 6 2 1 On Off Auxiliary Control Panel...

Page 26: ...Page 24...

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