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  Thermific

®

 Gas-Fired Boiler

Installation

Page  4

Whichever material is used, the termination must point
down and must be backed by a metal plate secured to
the wall.

Important: 

 The chosen inlet termination must be

included in the calculation of the maximum allowable
equivalent length.  See Section 3.4.5 for equivalent
lengths.

Correct rain cap, 

unrestricted.

Typical incorrect 

rain cap. 

If the combustion air inlet duct is routed through the
roof, the termination must be either the same type as
described for a sidewall installation or a rain cap.  The
rain cap must be unrestrictive type similar to the
illustration below.

3.2.4  Inlet Duct Assembly at the Boiler

Round

Damper

90  Elbow

o

Transition 

Duct

Damper 

Housing

Roof

(Roof installation shown.)

Round

Damper

Transition 

Duct

Damper 

Housing

(Sidewall installation shown.)

The boiler is equipped with a special collar attached to
the air inlet opening on the back of the unit (at the
blower housing on Series 700, 1000, and 1200; at the
back of the cabinet on Series 1500, 1700 and 2000.).
A separate box of accessories is sent with the boiler.

1. Attach the 6 inch diameter end of the custom

transition duct and the extension to the collar using
a minimum of 4 sheet metal screws spaced
approximately at 90 degree intervals.  This joint
must then be wrapped with an aluminum tape
backed on the contact side with an adhesive.  Do
not use "duct tape."

Important:

  do not insulate the transition duct or

extension.

Refer to Section 3.2 for instructions for installing and
wiring the auxiliary control panel; it is required if the
optional inlet damper is used.

3.2.4.1  Sealing PVC Duct Tubing to the Inlet Duct

Apply a 3/4" wide x 1/8" thick gasket to the outside
surface edge of the entire circumference of the
transition duct (or extension).  A closed cell foam
rubber gasket with pressure sensitive adhesive works
very well.  Insert 3/4" of the transition duct into the
PVC duct tubing so that the gasket lines up with the
edge of the PVC tubing.  Lay an approximate 3/8"
wide bead of GE RTV-102 silicone sealant, or
equivalent, along the gap between the gasket and
inside wall of the tubing.  Allow the silicone sealant to
cure for 24 hours.  The cure time can be shortened

Summary of Contents for DVSCM-02

Page 1: ...KELLEY THERMIFIC DIRECT VENT SEALED COMBUSTION GAS FIRED BOILER Supplement to the standard Installation and Owner s Manual TBIG Latest Edition Installation Date _______________________ 100 Burson Stre...

Page 2: ...Hi Lo 15 6 1c Lo Hi Lo IRI 17 6 1d On Off Series 1500 1700 2000 19 6 1e On Off IRI Series 1500 1700 2000 21 6 2 Auxiliary Control Panel 23 6 2 1 On Off Auxiliary Control Panel 23 Reorder No 6020 V2WH...

Page 3: ...dard B vent is not approved Proper vent sizing by the vent manufacturer s recommendation must be followed The exhaust vent may be run horizontally or vertically The maximum allowable length of the exh...

Page 4: ...stallation and Owner s Manual TBIG Both documents must be used together This companion document describes those safety installation adjustment and maintenance procedures which differ from the standard...

Page 5: ...all Galvanized Duct Proper sealing of the tubing is necessary to prevent flow of combustion air from conditioned space If single wall galvanized tubing is used GE RTV 102 silicone sealant or equivalen...

Page 6: ...et on Series 1500 1700 and 2000 A separate box of accessories is sent with the boiler 1 Attach the 6 inch diameter end of the custom transition duct and the extension to the collar using a minimum of...

Page 7: ...the boiler when wiring There are also five 5 field run wires between the auxiliary control panel and the inlet damper assembly three 3 to the damper actuator and two 2 to the limit switch 1 Terminals...

Page 8: ...135 tee must be installed not a standard tee If the flue gas exhaust is to be routed through the sidewall a minimum vertical rise of 6 feet is required from the outlet of the boot tee 135 tee to the i...

Page 9: ...referred method to terminate the exhaust vent is with a rain cap to minimize the drippage of condensate onto the roof and ice build up The rain cap should be an unrestrictive type similar to the figur...

Page 10: ...a 4 foot horizontal distance is maintained electric meters gas meters regulators and relief equipment 3 4 2 Rooftop Installations 4 min above snow line 10 min 4 min Flue Gas Outlet Combustion Air Inle...

Page 11: ...indicator will remain on until sufficient air flow is sensed If the air flow switch is not closed in 120 seconds the time delay relay will open its normally closed contacts This will turn off the blo...

Page 12: ...0 7 8 6 9 7 8 6 8 7 9 6 7 8 6 6 8 6 5 8 1 6 4 8 1 6 3 8 2 6 2 8 2 6 1 8 3 6 8 3 Important measure combustion air temperature at the unit do not assume the combustion air temperature is the same as the...

Page 13: ...Thermific Gas Fired Boiler Wiring Diagrams Page 11 6 0 WIRING DIAGRAMS 6 1 ON OFF SERIES 700 1000 1200 Wiring Diagram...

Page 14: ...Thermific Gas Fired Boiler Wiring Diagrams Page 12 6 1 ON OFF SERIES 700 1000 1200 Logic Diagram...

Page 15: ...Thermific Gas Fired Boiler Wiring Diagrams Page 13 6 1A ON OFF IRI SERIES 700 1000 1200 Wiring Diagram...

Page 16: ...Thermific Gas Fired Boiler Wiring Diagrams Page 14 6 1A ON OFF IRI SERIES 700 1000 1200 Logic Diagram...

Page 17: ...Thermific Gas Fired Boiler Wiring Diagrams Page 15 6 1B LO HI LO Wiring Diagram...

Page 18: ...Thermific Gas Fired Boiler Wiring Diagrams Page 16 6 1B LO HI LO Logic Diagram...

Page 19: ...Thermific Gas Fired Boiler Wiring Diagrams Page 17 6 1C LO HI LO IRI Wiring Diagram...

Page 20: ...Thermific Gas Fired Boiler Wiring Diagrams Page 18 6 1C LO HI LO IRI Logic Diagram...

Page 21: ...Thermific Gas Fired Boiler Wiring Diagrams Page 19 6 1D ON OFF SERIES 1500 1700 2000 Wiring Diagram...

Page 22: ...Thermific Gas Fired Boiler Wiring Diagrams Page 20 6 1D ON OFF SERIES 1500 1700 2000 Logic Diagram...

Page 23: ...Thermific Gas Fired Boiler Wiring Diagrams Page 21 6 1E ON OFF IRI SERIES 1500 1700 2000 Wiring Diagram...

Page 24: ...Thermific Gas Fired Boiler Wiring Diagrams Page 22 6 1E ON OFF IRI SERIES 1500 1700 2000 Logic Diagram...

Page 25: ...Thermific Gas Fired Boiler Wiring Diagrams Page 23 6 2 AUXILIARY CONTROL PANEL 6 2 1 On Off Auxiliary Control Panel...

Page 26: ...Page 24...

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