Partlow MIC 2000 Installation And Operation Manual Download

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Form 2844
Edition 11
© August 1993
Updated March 1997

Installation, Wiring, Operation Manua

MIC 2000

Brand

Summary of Contents for MIC 2000

Page 1: ...Form 2844 Edition 11 August 1993 Updated March 1997 Installation Wiring Operation Manual MIC 2000 Brand...

Page 2: ...rit ten permission of the factory This is the Eleventh Edition of the 1 4 DIN Controller manual It was written and produced entirely on a desk top publishing system Disk versions are available by writ...

Page 3: ...Outputs 37 4 4 On Off Control Latched On Off 38 4 5 Time Proportioning Control 38 4 6 Current Proportioning Control 38 4 7 Position Proportioning Control 38 4 8 Dual Output Control 40 4 9 Manual Opera...

Page 4: ...19 Figure 2 13 SSR Driver Output 20 Figure 2 14 mADC Output 21 Figure 2 15 Position Proportioning Output 21 Figure 4 1 Proportional Bandwidth effect on Output 39 Figure 4 2 Dual Proportional Outputs...

Page 5: ...and RTD linearization as well as thermocouple cold junction compensation is performed automatically The sensor input is isolated The instrument can operate on either 115VAC or 230VAC power at 50 60Hz...

Page 6: ...played value can be rounded to the nearest 5 display 5 0 5 10 etc This is for display only and does not affect the control action Extended Current The current outputs available can be extended to incl...

Page 7: ...verified by matching the serial number on the unit to the serial number on the housing Serial numbers are located on the inside of the housing enclosure and on the label on the underside of the front...

Page 8: ...owed 2 2 1 2 AC POWER WIRING Earth Ground The instrument includes noise suppression components that require an earth ground connec tion to function To verify that a good earth ground is being attached...

Page 9: ...on is the sensor transmitter or transducer 2 2 1 5 NOISE SUPPRESSION AT THE SOURCE Usually when good wiring practices are followed no further noise protection is necessary Sometimes in severe electric...

Page 10: ...is recommended For circuits from 3 to 5 amps connect 2 of these in parallel See Figure 2 3 FIGURE 2 3 2 2 2 SENSOR PLACEMENT Thermocouple or RTD Two wire RTD s should be used only with lead lengths le...

Page 11: ...22 5 50 2 50 6 76 6 82 3 73 44 25 9 40 8 13 20 3 57 8 62 3 92 10 80 10 88 5 89 70 50 14 94 12 91 24 8 78 21 91 9 91 27 16 27 29 14 83 178 25 37 80 32 64 TABLE 2 Temperature Error in F per 1000 feet of...

Page 12: ...gth of lead wire in thousands of feet TABLE 3 3 Wire RTD AWG No Error C Error F 10 0 04 0 07 12 0 07 0 11 14 0 10 0 18 16 0 16 0 29 18 0 26 0 46 20 0 41 0 73 24 0 65 1 17 TABLE 4 2 Wire RTD AWG No Err...

Page 13: ...neral all wiring connections are made to the instrument after it is installed Avoid electrical shock AC power wiring must not be connected to the source distribution panel until all wiring connection...

Page 14: ...nections as illustrated below For a three wire RTD connect the resistive leg of the RTD to terminal 3 and the common legs to terminal 1 and 5 For a two wire RTD connect one wire to terminal 1 and the...

Page 15: ...0 to 50 mVDC Be sure that the input conditioning jumpers are properly positioned for the input type selected See Appendix A 2 page 60 and A 3 page 61 62 NOTE Fault detection is not functional for 0 20...

Page 16: ...See Figure A 2 Processor Board page 60 and Figure A 3 Option Board page 61 or 62 Note the 250 ohm shunt resistor is not required FIGURE 2 9B 24 Volt Power Supply XA Option Make connections as shown b...

Page 17: ...on selected in the Program mode For mA inputs a 250 ohm shunt resistor must be installed between terminals 5 and 8 For remote setpoint using a potentiometer JU1 on options board must be in MM PP see p...

Page 18: ...ing resistor should be installed at the terminals of the last instrument in the loop The shield should be grounded at the computer or the convertor box if used See the Protocol Manual Form 2878 for mo...

Page 19: ...ed below Connect relay s B C if present in the same manner Relay contacts are rated at 5 amp Resistive load 115 VAC B A GROUND RELAY A D C INPUT POWER LOAD L2 L1 Rear View B A GROUND D C INPUT POWER F...

Page 20: ...VDC current sink output type Connect the solid state relay driver s in the Relay B and C position if present in the same manner B A GROUND D C INPUT POWER F E H G SSR DRIVER RELAY A SOLID STATE RELAY...

Page 21: ...elay and slidewire feedback connections are made as illustrated below The relay assigned to Output 1 will be used to drive the motor in the open direction and the relay assigned to Output 2 will be us...

Page 22: ...ay be selected by pressing the SCROLL key 3 1 2 CONFIGURATION PROCEDURE Parameter selections and data entry are made via the front keypad To ease configuration and operation the user selectable featur...

Page 23: ...A With SCROLL key 1 On power up to alter model number 2 Enter calibration test functions B With UP key 1 On power up resets instrument 2 Lamp test press and release 3 Enter enable mode press and hold...

Page 24: ...configure or re configure the instrument All possible parameters are illustrated in Table 3 2 page 28 for illustrative purposes Only those parame ters that are applicable to the hardware options chose...

Page 25: ...isplay Use arrow keys to turn on or off Scroll Key Numeric Display Use arrow keys to change value Up Arrow Key Down Arrow Key ENABLE MODE FLOW CHART ECAL EPro Etun ESbY ESPS EtSt EnAb ESPC ON OFF ON O...

Page 26: ...o2PL out3 rLyA rLyb rLyC diSP dPoS Euu A A B EuL HySt rSP rSPu rSPL PROGRAM MODE ON OFF Actual Display On Off Display Use arrow keys to turn on or off Scroll Key Numeric Display Use arrow keys to cha...

Page 27: ...PAGE 27 SPLL EA Option AtFr PFF SPL dFF FSCn Prnd Co1r Co2r Pou PoL C C B PorA PoAP SPrr CCon CbS CAd EA Option EB Option Com Option Pout SPuL EA Option...

Page 28: ...the parameter values will be STEP DESCRIPTION DISPLAY AVAILABLE FACTORY YOUR CODE SETTINGS SETTING SETTING 1 Input Select inPS 0 J C Thermocouples 1 1 J F 2 K C 3 K F 4 T C 5 T F 6 R C 7 R F 8 S C 9 S...

Page 29: ...6 Deviation Band Alarm Closed within band 8 Relay A rLyA 0 Not assigned 1 Assignment 1 Assigned to Output 1 2 Assigned to Output 2 3 Assigned to Output 3 4 Output Relay Actuation EA Option 9 Relay B...

Page 30: ...limit of advertised span Extended Features Software Options EA 24 Fast Scan FSCn 0 Standard Scan 0 1 scans second 1 Fast Scan 3 scans second 25 Process Rounding Prnd 1 to 100 degrees units 1 1 0 1 0...

Page 31: ...ll activate per PorA at the percentage output specified by PoAP Extended Features Software Options EB 33 Setpoint SPrr 0 to 100 Units per minute 0 0 Ramp Rate 0 not used Communication Parameters 33 35...

Page 32: ...CHART dAL dbAL Pb1 Pb2 PAL tunE Ct1 Ct2 SEnS FoP A A SPrd rSEt ArSt rAtE ON OFF Actual Display On Off Display Use arrow keys to turn on or off Scroll Key Numeric Display Use arrow keys to change valu...

Page 33: ...e Sheet located in Appendix E page 70 STEP DESCRIPTION DISPLAY AVAILABLE FACTORY YOUR CODE SETTINGS SETTING SETTING 1 Spread Second SPrd 1000 to 1000 units 0 Output Position 2 Process Alarm PAL 9999 t...

Page 34: ...never be achieved 5 Time Proportioning control output s require s the cycle time to be adjusted for the application Short cycle times typically result in the most accurate process control but will cau...

Page 35: ...e sustained oscilaltion curve C this is the Ultimate Proportional Band UPB and Ultimate Time Period UTP a If the response curve from step 3 does not damp out as in Curve A from the drawing the PB is t...

Page 36: ...PAGE 36 Period Curve A unstable Curve B stable Curve C continuously cycling ultimate PB and period C B A...

Page 37: ...iver outputs available on a single instru ment is three Relay and SSR drivers may be assigned as either control or alarm outputs The mADC current output s may be assigned control or process value retr...

Page 38: ...Output off time 6 x 20 12 seconds When the unit is operating in the Control mode the control algorithm determines the output required to correct for any difference between the process value and the s...

Page 39: ...utput Action Setpoint PB 100 100 0 Output Action PB 50 100 200 Setpoint 125 175 150 150 The Proportional Bandwidth is the area where the output is a percentage of the full output The size of the propo...

Page 40: ...t is seen when the process value equals setpoint The output s can be biased by the use of the Tune mode parameters FOP and SPrd as shown below FIGURE 4 2 The first output is programmed as a proportion...

Page 41: ...ollows If a code is displayed SCROLL The corresponding value will be displayed DOWN The next code will be displayed If a value is displayed SCROLL The next code will be displayed UP The value will inc...

Page 42: ...tputs by use of this feature The internal setpoint used to control the process will ramp to the setpoint value entered at the rate of change selected FIGURE 4 3 Remote Setpoint Remote Setpoint adjustm...

Page 43: ...low shows a process re transmission application for 0 to 200 degrees F FIGURE 4 4 Setpoint Re transmission Output EA Option only If the instrument is provided with a current output not used for proces...

Page 44: ...ation should not be necessary under normal operating conditions Calibration 5 2 Caution Do not attempt any of these calibrations without the proper test equipment with specifications equal to or bette...

Page 45: ...calibration required for the volt and millivolt inputs Additional calibration procedures are required for thermocouple and RTD inputs A 50 00 01mVDC source is required for calibrating In addition mak...

Page 46: ...and connect the J thermocouple to the input Place the thermometer next to the thermocouple and allow the controller to warm up for 30 minutes before proceeding with the calibration With CAL3 displayed...

Page 47: ...ed for up to ten seconds then SCAn for ten seconds When hLd2 is displayed connect 277 ohms to the input and press the DOWN key Again dELy will display for up to ten seconds followed by SCAn for ten mo...

Page 48: ...ss the DOWN key and tSt1 will be displayed This test can be initiated at this time or press the SCROLL key to advance to the desired test Test 1 2 and 3 are performed as a block so the display will ad...

Page 49: ...e test is in progress Upon successful completion the instrument will initiate Test 2 automatically 5 3 2 TEST 2 EXTERNAL RAM TEST Checks the operation of the RAM external to the microprocessor No spec...

Page 50: ...y rLYC C Only oFF None The relays should be checked for continuity when on and high impedance when off SSR drivers will output 5 VDC when on and 0 VDC when off This sequence may be repeated by using t...

Page 51: ...sequence First the transmitter will go logic 1 for one second Next the transmitter will change the logic level to 0 for one second Then the transmitter will be disabled for one second In the rEC mode...

Page 52: ...e power on again 3 Turn off the instrument power loosen the front panel screw and remove the instrument from the housing Inspect the instrument for poor connections a The white ribbon cable that conne...

Page 53: ...r up sequence indicates that the output s is are present in the instrument This number should match the number on the label affixed to the lower front of the display bezel If model is incorrect follow...

Page 54: ...The current output cannot function without the hardware being present Return the instrument to the housing and tighten the front panel screw 4 Refer to the Test section page 48 and carry out the proce...

Page 55: ...umper JU 1 on the Option Board Appendix A 3 page 61 62 is in the Motor Modulation position Hi Input more than 10 1 Perform the steps listed for the SnSr error Over Span condition page 54 Lo Input more...

Page 56: ...y board Be sure that the cable is properly aligned and seated in the socket on the Power Supply board Return the instrument to the housing and tighten the front panel screw Turn on the power to the in...

Page 57: ...nstrument from the housing Inspect the Processor board Appendix A 2 page 60 to insure that the input conditioning jumper JU1 is in the non volt position and that the Option board jumpers JU2 and JU3 a...

Page 58: ...mentary Er 70 1 Tried to communicate while unit was in a non control Controller unable to respond mode within 250 milliseconds Momentary Er 71 1 The unit received a request before proper amount of Byt...

Page 59: ...JU6 JU5 JU4 230 VAC UNITS MAY BE FIELD CONVERTED TO 115 VAC BY MOVING JUMPERS AS SHOWN ABOVE 115 VAC UNITS CANNOT BE FIELD CONVERTED TO 230 VAC 230 VAC JUMPER POSITION 115 VAC JUMPER POSITION R14 R13...

Page 60: ...OCKED ENABLE MODE LOCKED FRONT OF UNIT Y1 REV Located on solder side Note Locked and unlocked positions differ from Rev J and below and M3 and above J12 J12 IF NO OPTION BOARD MICRO U1 EPROM U2 RAM U3...

Page 61: ...U2 JU1 JU1 T C mV V JU2 JU14 JU13 JU3 J15 J16 RTD XPS XPS T C mV V RTD XPS JU3 XPS No XPS No XPS JU13 JU14 2nd 4 20 Position Prop Com RS 485 Com 2nd 4 20 Pos Prop Alt Com RSP Com RRH Com Alt Com J15 A...

Page 62: ...NT OF UNIT T C mV VOLT NON RTD JU1 2ND 4 20 mADC MOTOR MODULATION POSITION PROPORTIONING POTENTIOMETER REMOTE SETPOINT DIGITAL COMMUNICATIONS 422 485 JU2 JU3 COMPONENT SIDE U5 U1 For 2nd 4 20mA U5 is...

Page 63: ...output s Cycle Time This Tune mode parameter is used to select the on off cycle time for time proportioning outputs Ct1 for Output 1 and or Ct2 for Output 2 See page 29 section 4 5 When using the Posi...

Page 64: ...actory default is 1 Process Retransmission Output EA Software Option This parameter allows for a linear milliamp proportional output relative to the process value The current output may be scaled over...

Page 65: ...t relative to the setpoint value The current output may be scaled over a range selectable by the user This output can be used as a manual setting station Spread Second Output Position This parameter i...

Page 66: ...2 Remote Setpoint 3 RS 485 Standard Com 5 RS 485 Total Access Com Voltage 1 115VAC Input Relays 2 230VAC Input Relays 3 115VAC Input 230VAC Relays Option Suffix None blank EA Extended Features Softwar...

Page 67: ...TO 3000F RTD VOLTS MILLIVOLTS 100 ohm 0 to 5 VDC 0 to 25 mVDC 00385 OHM OHM C 1 to 5 VDC 0 to 50 mVDC 140 to 400C 10 to 50 mVDC 220 to 750F MILLIAMPS REMOTE SETPOINT 0 to 20 mADC 0 to 5 VDC 1 to 5 VD...

Page 68: ...mA or 3 VDC at 40 mA Display Specifications Digital Display Four 4 7 segment LED s each 56 inches high Status Indicators Individual LED indicators for Setpoint Out 1 Out 2 Manual Alarm Degrees F Degre...

Page 69: ...en the process is outside of the proportional band Cold Junction Self compensation for ambient temperature All Compensation calibration values are stored in memory Noise Rejection Normal mode 85dB min...

Page 70: ...uL SPLL AtFr PFF dFF FScn Prnd Co1r Co2r Pout Pou PoL PorA POAP SPrr CCon CbS CAd ENAB ON OFF EtSt ECAL EPro Etun ESby ESPS ESPC SPrd PAL dAL dbAL Pb1 Pb2 rSEt ArSt rAtE Ct1 Ct2 SEnS FoP Comm EB Appen...

Page 71: ...y the cost or expense of repair or replacement as described above Products must be installed and maintained in accordance with factory instructions Users are responsible for the suitability of the pro...

Page 72: ...THE PARTLOW WEST COMPANY 2 CAMPION ROAD NEW HARTFORD NY 13413 USA 1 800 866 6659 315 797 2222 FAX 315 797 0403...

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