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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH

5

Crimping Machine
PHastkrimp

Bulletin 4480-T15-US

Installing the PHastkrimp Crimper

1. Obtain a sturdy, level work surface capable of supporting at least

600 pounds which is 34”-38” high and located in a well-illuminated
area. The work surface area must be able to fit the mounting hole
pattern shown in Figure 2.

2. Remove crate top and sides from shipping pallet. Unbolt the

crimper from the pallet and remove all accessories.

3. Remove the yellow cylinder guard held by the four 1/4”-20 cap

screws and set aside. Included with the crimper is a 3/4”-10
threaded eyebolt used for lifting and handling. Fully thread the
enclosed eyebolt into the top cylinder hole. Figure 3 highlights the
eyebolt.

Caution: Observe normal safety precautions when lifting, lowering,
or moving this unit.

4. Remove the crimper from the pallet using the eyebolt and position

the unit onto the work surface so that the base plate overhangs the
front of the work surface by six inches.

5. Secure the unit to the work surface using the mounting hole pattern

shown in Figure 2. Four 9/16” holes are provided in the crimper
base for this purpose.

6. Remove the eyebolt and install the cylinder cover with the four

1/4”-20 cap screws.

7. Remove the reservoir breather shipping plug.

8. Attach the enclosed breather cap to the reservoir.

9. The crimper has been filled with oil and cycled. Check the oil level

in the reservoir prior to start-up. The oil level should be visible in the
Sight Gage. Add AW-46 anti-wear oil if filling is required.

10. Wire the machine in accordance with the requirements of the National Electrical Code.

Caution: Check for proper motor rotation per page 4.

Removal of Air from the PHastkrimp Hydraulic Circuit

The hydraulic system, when connected for the first time, will have air in the system. The air must be removed for
safety and proper operation. Air can generally be removed from the system by fully advancing and retracting the
hydraulic cylinder several times. When the trapped air is removed from the hydraulic circuit, the cylinder will
advance and retract smoothly. Sluggish cylinder action is usually the first sign of air in the system.

To Test and Operate the PHastkrimp Crimper

1. Turn the motor starter handle to “ON” position to start the crimper.

2. Place either the black or silver die ring on the crimper base plate.

Note: It is not necessary to place any dies into the machine for this step.

3. Push the “down” button to lower the cylinder until the pusher bottoms out against the die ring. Check the

pressure gauge on the right side of the crimper to verify that the target 4200 psi is reached as the cylinder
bottoms on the die ring. Variations in relief valve settings and gauge tolerances can lead to pressure readings
of 3900 psi to 4400 psi.

Caution: Keeping the crimper in this bottomed out position for more than a few seconds can damage the
power unit.

4. Push the “up” button to raise the cylinder.

Figure 2: Mounting holes

Use eye bolt
for lifting.

Figure 3: Eye bolt should be used for lifting

Installation & Operating Instructions

www.comoso.com

Summary of Contents for PHastkrimp

Page 1: ...rporation Hose Products Division Wickliffe OH 1 Crimping Machine PHastkrimp Bulletin 4480 T15 US PHastkrimp Bulletin 4480 T15 US Technical Manual Crimping Machine Effective July 2005 Supercedes July 2...

Page 2: ...s Reserved The items described in this document are hereby offered for sale by Parker Hannifin Corporation its subsidiaries or its authorized distributors This offer and its acceptance are governed by...

Page 3: ...derstand something or need more help call Technical Service Department Parker Hannifin Corporation Hose Products Division Phone 440 943 5700 Fax 440 943 3129 or write Parker Hannifin Corporation Hose...

Page 4: ...mum 1 SAE 100R16 maximum Note For the latest crimper capability reference CrimpSource online at www parkerhose com or contact your Parker products supplier Set up Time 20 Seconds Full Cycle Time 6 Sec...

Page 5: ...o start up The oil level should be visible in the Sight Gage Add AW 46 anti wear oil if filling is required 10 Wire the machine in accordance with the requirements of the National Electrical Code Caut...

Page 6: ...HANGES MUST ONLY BE MADE BY A QUALIFIED ELECTRICIAN Model 89C 061 Phase 3 phase Voltage 230 Cycle 60 Hz Full Load Amperes 8 amps Circuit Fuse 20 amps Wire size for receptacle must conform to the requi...

Page 7: ...Code or the prevailing local code The outlet box should be located within the range of the provided cord We strongly recommend against the use of an extension cord The installer must perform a ground...

Page 8: ...t Figure 10 Die Rings and Die Set 81 Series Fittings Dies Silver 80C V12 Size 12 3 4 Color Coded Green 80C V16 Size 16 1 Color Coded Black 80C V20 Size 20 1 1 4 Color Coded White Operations and Crimpi...

Page 9: ...consistent quality crimp diameters must be checked 1 After first assembly 2 At regular intervals during the production such as first last and every 50th assembly If you find your crimp diameters out o...

Page 10: ...ortant Hose assemblies must be inspected for cleanliness and free of all foreign particles Note Parker Hannifin will not accept responsibility for the operation of or provide warranty coverage for a c...

Page 11: ...Parker Hannifin Corporation Hose Products Division Wickliffe OH 11 Crimping Machine PHastkrimp Bulletin 4480 T15 US Assembly Detail Parts List Crimper www comoso com...

Page 12: ...Parker Hannifin Corporation Hose Products Division Wickliffe OH 12 Crimping Machine PHastkrimp Bulletin 4480 T15 US Crimper Head Assembly Detail Parts List www comoso com...

Page 13: ...14 HEX NUT 1 10 85C 00S 1 DIE SEPARATOR 1 11 792065 2 EXTENSION SPRING 1 12 832001 2 1 8 O D X 3 4 SPRING PIN 1 13 85C 0LP 1 PUSHER LOCATOR PIN 1 14 85C 00P 1 PUSHER 1 15 89C 0PB 1 PUSHER BLOCK 1 16...

Page 14: ...Parker Hannifin Corporation Hose Products Division Wickliffe OH 14 Crimping Machine PHastkrimp Bulletin 4480 T15 US Power Unit Assembly www comoso com...

Page 15: ...FUSE HOLDER 2 15 TH18 400 107 1 3 AMP FUSE 2 16A TH18 400 93 14ft 12 3 PWER CABLE FOR 89C 1PH 2 16B TH18 400 92 14ft 14 4 PWER CABLE FOR 89C 3PH 2 17A TH18 400 95 1 90 CORD GRIP FITTING FOR 89C 1PH 2...

Page 16: ...sively noisy Motor fan loose damaged With power disconnected remove motor fan or out of balance guard Tighten fan screw s or repair fan or fan guard by straightening If problem continues return to fac...

Page 17: ...n also check for proper bottoming by placing a piece of paper between die ring and base plate If properly bottomed you should not be able to remove paper Relief valve set too low Relief valve setting...

Page 18: ...ivalent If temperature rises to 140 F turn off machine and let cool to 120 F Drain and refill the reservoir every 1000 hours of operation Check the crimp bowl weekly for signs of wear Clean the crimp...

Page 19: ...d to applications near high voltage electric lines only special nonconductive Hose can be used The manufacturer of the equipment in which the nonconductive Hose is to be used must be consulted to be c...

Page 20: ...exposed Environmental conditions including but not limited to ultraviolet radiation sunlight heat ozone moisture water salt water chemicals and air pollutants can cause degradation and premature fail...

Page 21: ...ced before any failure occurs A maintenance program must be established and followed by the user and at minimum must include instructions 4 2 through 4 7 4 2 Visual Inspection Hose Fitting Any of the...

Page 22: ...Parker Hannifin Corporation Hose Products Division Wickliffe OH 22 Crimping Machine PHastkrimp Bulletin 4480 T15 US Notes www comoso com...

Page 23: ...tureoftheitemssoldhereunder evenifsuchapparatushasbeenspecially converted or adapted for such manufacture and notwithstanding any charges paid by Buyer Unless otherwise agreed Seller shall have the ri...

Page 24: ...hine PHastkrimp Bulletin 4480 T15 US Bulletin 4480 T15 US 7 05 1M GLL Parker Hannifin Corporation Printed in U S A Parker Hannifin Corporation Hose Products Division 30240 Lakeland Boulevard Wickliffe...

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