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Parker Hannifin Corporation
Hose Products Division
Wickliffe, OH

19

Crimping Machine
PHastkrimp

Bulletin 4480-T15-US

1.0

GENERAL INSTRUCTIONS

1.1

Scope:  This safety guide provides instructions for selecting and using

(including assembling, installing, and maintaining) these Products.  For
convenience, all rubber and/or thermoplastic products commonly called “hose”
or “tubing” are called “Hose” in this safety guide.  All assemblies made with
Hose are called “Hose Assemblies”.  All products commonly called “fittings” or
“couplings” are called “Fittings”.  All related accessories (including crimping and
swaging machines and tooling) are called “Related Accessories”.  This safety
guide is a supplement to and is to be used with, the specific Parker publications
for the specific Hose, Fittings and Related Accessories that are being considered
for use.

1.2

Fail-Safe:  Hose, and Hose Assemblies and Fittings can and do fail

without warning for many reasons.  Design all systems and equipment in a fail-
safe mode, so that failure of the Hose or Hose Assembly or Fitting will not
endanger persons or property.

1.3

Distribution:  Provide a copy of this safety guide to each person that

is responsible for selecting or using Hose and Fitting products.  Do not select or
use Parker Hose or Fittings without thoroughly reading and understanding this
safety guide as well as the specific Parker publications for the products considered
or selected.

1.4

User Responsibility:  Due to the wide variety of operating conditions

and applications for Hose and Fittings, Parker and its distributors do not represent
or warrant that any particular Hose or Fitting is suitable for any specific end use
system.  This safety guide does not analyze all technical parameters that must
be considered in selecting a product.  The user, through its own analysis and
testing, is solely responsible for:

• Making the final selection of the Hose and Fitting.

• Assuring that the user’s requirements are met and that the
application presents no health or safety hazards.

• Providing all appropriate health and safety warnings on the
equipment on which the Hose and Fittings are used.

• Assuring compliance with all applicable government and
industry standards.

1.5

Additional Questions:  Call the appropriate Parker technical service

department if you have any questions or require any additional information.  See
the Parker publication for the product being considered or used, or call 1-800-
CPARKER, or go to www.parker.com, for telephone numbers of the appropriate
technical service department.

2.0

HOSE AND FITTING SELECTION INSTRUCTIONS

2.1

Electrical Conductivity:  Certain applications require that the Hose

be nonconductive to prevent electrical current flow.  Other applications require
the Hose and the Fitting and the Hose/Fitting interface to be sufficiently conductive
to drain off static electricity.  Extreme care must be exercised when selecting
Hose and Fittings for these or any other applications in which electrical
conductivity or nonconductivity is a factor.

The electrical conductivity or nonconductivity of Hose and Fittings is dependent
upon many factors and may be susceptible to change.  These factors include
but are not limited to the various materials used to make the Hose and the Fittings,

Fitting finish (some Fitting finishes are electrically conductive while others are
nonconductive), manufacturing methods (including moisture control), how the
Fittings contact the Hose, age and amount of deterioration or damage or other
changes, moisture content of the Hose at any particular time, and other factors.

The following are considerations for electrically nonconductive and conductive
Hose.  For other applications consult the individual catalog pages and the
appropriate industry or regulatory standards for proper selection.

2.1.1

Electrically Nonconductive Hose:  Certain applications require that

the Hose be nonconductive to prevent electrical current flow or to maintain
electrical isolation.  For these applications that require Hose to be electrically
nonconductive, including but not limited to applications near high voltage electric
lines, only special nonconductive Hose can be used.  The manufacturer of the
equipment in which the nonconductive Hose is to be used must be consulted to
be certain that the Hose and Fittings that are selected are proper for the
application.  Do not use any Parker Hose or Fitting for any such application
requiring nonconductive Hose, including but not limited to applications near high
voltage electric lines, unless (i) the application is expressly approved in the Parker
technical publication for the product, (ii) the Hose is marked “nonconductive”,
and (iii) the manufacturer of the equipment on which the Hose is to be used
specifically approves the particular Parker Hose and Fitting for such use.

2.1.2

Electrically Conductive Hose:  Parker manufacturers special Hose

for certain applications that require electrically conductive Hose.

Parker manufactures special Hose for conveying paint in airless paint spraying
applications.  This Hose is labeled “Electrically Conductive Airless Paint Spray
Hose” on its layline and packaging.  This Hose must be properly connected to
the appropriate Parker Fittings and properly grounded in order to dissipate
dangerous static charge buildup, which occurs in all airless paint spraying
applications.  Do not use any other Hose for airless paint spraying, even if
electrically conductive.  Use of any other Hose or failure to properly connect the
Hose can cause a fire or an explosion resulting in death, personal injury, and
property damage.

Parker manufactures a special Hose for certain compressed natural gas (“CNG”)
applications where static electricity buildup may occur.  Parker CNG Hose
assemblies comply with AGA Requirements 1-93, “Hoses for Natural Gas
Vehicles and Fuel Dispensers”.  This Hose is labeled “Electrically Conductive
for CNG Use” on its layline and packaging.  This Hose must be properly connected
to the appropriate Parker Fittings and properly grounded in order to dissipate
dangerous static charge buildup, which occurs in, for example, high velocity
CNG dispensing or transfer.  Do not use any other Hose for CNG applications
where static charge buildup may occur, even if electrically conductive.  Use of
other Hoses in CNG applications or failure to properly connect or ground this
Hose can cause a fire or an explosion resulting in death, personal injury, and
property damage.  Care must also be taken to protect against CNG permeation
through the Hose wall.  See section 2.6, Permeation, for more information.  Parker
CNG Hose is intended for dispenser and vehicle use at a maximum temperature
of 180°F.  Parker CNG Hose should not be used in confined spaces or unventilated
areas or areas exceeding 180°F.  Final assemblies must be tested for leaks.
CNG Hose Assemblies should be tested on a monthly basis for conductivity per
AGA 1-93.

Parker Safety Guide for Selecting and Using Hose, Tubing, Fittings and Related Accessories

Parker Publication No. 4400-B.1

Revised:  May, 2002

WARNING:  Failure or improper selection or improper use of hose, tubing, fittings, assemblies or related accessories (“Products”) can cause death, personal injury and property
damage.  Possible consequences of failure or improper selection or improper use of these Products include but are not limited to:

•  Fittings thrown off at high speed.

•  High velocity fluid discharge.

•  Explosion or burning of the conveyed fluid.

•  Electrocution from high voltage electric powerlines.

•  Contact with suddenly moving or falling objects that are controlled by the conveyed fluid.

•  Injections by high-pressure fluid discharge.

•  Dangerously whipping Hose.

•  Contact with conveyed fluids that may be hot, cold, toxic or otherwise injurious.

•  Sparking or explosion caused by static electricity buildup or other sources of electricity.

•  Sparking or explosion while spraying paint or flammable liquids.

•  Injuries resulting from inhalation, ingestion or exposure to fluids.

Before selecting or using any of these Products, it is important that you read and follow the instructions below.  Only Hose from Parker’s Stratoflex Products Division is approved
for in flight aerospace applications, and no other Hose can be used for such in flight applications.

Safety Guide for Selecting and Using Hose, Fittings and Related Accessories

www.comoso.com

Summary of Contents for PHastkrimp

Page 1: ...rporation Hose Products Division Wickliffe OH 1 Crimping Machine PHastkrimp Bulletin 4480 T15 US PHastkrimp Bulletin 4480 T15 US Technical Manual Crimping Machine Effective July 2005 Supercedes July 2...

Page 2: ...s Reserved The items described in this document are hereby offered for sale by Parker Hannifin Corporation its subsidiaries or its authorized distributors This offer and its acceptance are governed by...

Page 3: ...derstand something or need more help call Technical Service Department Parker Hannifin Corporation Hose Products Division Phone 440 943 5700 Fax 440 943 3129 or write Parker Hannifin Corporation Hose...

Page 4: ...mum 1 SAE 100R16 maximum Note For the latest crimper capability reference CrimpSource online at www parkerhose com or contact your Parker products supplier Set up Time 20 Seconds Full Cycle Time 6 Sec...

Page 5: ...o start up The oil level should be visible in the Sight Gage Add AW 46 anti wear oil if filling is required 10 Wire the machine in accordance with the requirements of the National Electrical Code Caut...

Page 6: ...HANGES MUST ONLY BE MADE BY A QUALIFIED ELECTRICIAN Model 89C 061 Phase 3 phase Voltage 230 Cycle 60 Hz Full Load Amperes 8 amps Circuit Fuse 20 amps Wire size for receptacle must conform to the requi...

Page 7: ...Code or the prevailing local code The outlet box should be located within the range of the provided cord We strongly recommend against the use of an extension cord The installer must perform a ground...

Page 8: ...t Figure 10 Die Rings and Die Set 81 Series Fittings Dies Silver 80C V12 Size 12 3 4 Color Coded Green 80C V16 Size 16 1 Color Coded Black 80C V20 Size 20 1 1 4 Color Coded White Operations and Crimpi...

Page 9: ...consistent quality crimp diameters must be checked 1 After first assembly 2 At regular intervals during the production such as first last and every 50th assembly If you find your crimp diameters out o...

Page 10: ...ortant Hose assemblies must be inspected for cleanliness and free of all foreign particles Note Parker Hannifin will not accept responsibility for the operation of or provide warranty coverage for a c...

Page 11: ...Parker Hannifin Corporation Hose Products Division Wickliffe OH 11 Crimping Machine PHastkrimp Bulletin 4480 T15 US Assembly Detail Parts List Crimper www comoso com...

Page 12: ...Parker Hannifin Corporation Hose Products Division Wickliffe OH 12 Crimping Machine PHastkrimp Bulletin 4480 T15 US Crimper Head Assembly Detail Parts List www comoso com...

Page 13: ...14 HEX NUT 1 10 85C 00S 1 DIE SEPARATOR 1 11 792065 2 EXTENSION SPRING 1 12 832001 2 1 8 O D X 3 4 SPRING PIN 1 13 85C 0LP 1 PUSHER LOCATOR PIN 1 14 85C 00P 1 PUSHER 1 15 89C 0PB 1 PUSHER BLOCK 1 16...

Page 14: ...Parker Hannifin Corporation Hose Products Division Wickliffe OH 14 Crimping Machine PHastkrimp Bulletin 4480 T15 US Power Unit Assembly www comoso com...

Page 15: ...FUSE HOLDER 2 15 TH18 400 107 1 3 AMP FUSE 2 16A TH18 400 93 14ft 12 3 PWER CABLE FOR 89C 1PH 2 16B TH18 400 92 14ft 14 4 PWER CABLE FOR 89C 3PH 2 17A TH18 400 95 1 90 CORD GRIP FITTING FOR 89C 1PH 2...

Page 16: ...sively noisy Motor fan loose damaged With power disconnected remove motor fan or out of balance guard Tighten fan screw s or repair fan or fan guard by straightening If problem continues return to fac...

Page 17: ...n also check for proper bottoming by placing a piece of paper between die ring and base plate If properly bottomed you should not be able to remove paper Relief valve set too low Relief valve setting...

Page 18: ...ivalent If temperature rises to 140 F turn off machine and let cool to 120 F Drain and refill the reservoir every 1000 hours of operation Check the crimp bowl weekly for signs of wear Clean the crimp...

Page 19: ...d to applications near high voltage electric lines only special nonconductive Hose can be used The manufacturer of the equipment in which the nonconductive Hose is to be used must be consulted to be c...

Page 20: ...exposed Environmental conditions including but not limited to ultraviolet radiation sunlight heat ozone moisture water salt water chemicals and air pollutants can cause degradation and premature fail...

Page 21: ...ced before any failure occurs A maintenance program must be established and followed by the user and at minimum must include instructions 4 2 through 4 7 4 2 Visual Inspection Hose Fitting Any of the...

Page 22: ...Parker Hannifin Corporation Hose Products Division Wickliffe OH 22 Crimping Machine PHastkrimp Bulletin 4480 T15 US Notes www comoso com...

Page 23: ...tureoftheitemssoldhereunder evenifsuchapparatushasbeenspecially converted or adapted for such manufacture and notwithstanding any charges paid by Buyer Unless otherwise agreed Seller shall have the ri...

Page 24: ...hine PHastkrimp Bulletin 4480 T15 US Bulletin 4480 T15 US 7 05 1M GLL Parker Hannifin Corporation Printed in U S A Parker Hannifin Corporation Hose Products Division 30240 Lakeland Boulevard Wickliffe...

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