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Parker Hannifin Corporation
Gear Pump Division
Kings Mountain, North Carolina USA

17

Recommended

Test Procedure

Make certain that there is an adequate supply of oil 
for the pump; at least one gallon of oiI for each gpm of 
pump capacity.

If one section of a tandem pump is being tested,  
make sure that all other sections not being tested  
are adequately supplied with oil. If any of the other 
sections run dry, or if plugs are left in ports, serious 
and permanent damage will result.

The oil should be a good quality hydraulic oil rated 
at 150 SSU at 100° F., with the oil temperature held 

at 120° F. plus or minus 50° F. (Test procedures are 

described in detail in SAE handbooks; see Hydraulic 
Power Pump Test Procedure, SAE J745c.)

The feed line must be of adequate size with no more 
than 5” mercury vacuum adjacent to the pump inlet. As 
a rule, the feed line must provide a feed flow velocity 
not in excess of 8 feet per second.

Feeding hot oil into a cold pump may cause the pump 
to seize. Jog the pump by momentarily starting and 
stopping repeatedly the driving engine or motor to 
gradually equalize pump and oil temperatures.

Run the pump at least two minutes at no load and 

moderate speed (not over 1500 rpm). If the pump 

becomes excessively hot, shut down immediately and 
locate the problem source.

Gradually increase pressure on pump, in 500 psi incre-
ments until the desired test pressure has been reached. 
This should take about five minutes.

Delivery should run close to rated catalog performance 
figures, which are averaged from testing several pumps. 
A 5% lower reading may be used as a rated minimum 
if new or relatively new parts have been used. When 
rebuilding the pump with parts from the original pump, 
which, while worn, appear satisfactory for reuse, a 10% 
or 15% lower reading may be  
permitted, depending on the performance expected 
from the equipment. One’s own experience will prove 
the best guide here.

At test speeds other than 1800 rpm, gpm delivery will 

vary almost proportionately, but the same (drop-off) 

figures should be used.

Be sure to run the pump in the direction for which it 
was designed and built. Driving the pump in the wrong 
direction will build up pressure behind the shaft seal, 
damaging it and necessitating replacement.

After completing testing procedures, the pump is ready 
for installation and immediate duty operation  
on equipment. Again, it must be remembered that  
to prevent seizure, hot oil must not be fed into a  
cold pump.

Catalog HY09-SM500/US

Test Procedure

PGP/PGM500 Series
Service Manual

Summary of Contents for PGM 511

Page 1: ...Service Manual PGP PGM500 Effective July 3 2013 Supersedes All Others Service Manual HY09 SM500 US PGP PGM500 Series...

Page 2: ...ese products or systems the user through its own analysis and testing is solely responsible for making the final selection of the products and systems and assuring that all performance safety and warn...

Page 3: ...N AREA The pictures show a Model PGP511 Notes in the text cover variations between this unit and the other models It is important to airblast all parts and wipe them with a clean lintless cloth before...

Page 4: ...PGP PGM500 Exploded View Catalog HY09 SM500 US PGP PGM500 Exploded View PGP PGM500 Series Service Manual ITEM QTY DESCRIPTION 1 1 SEAL LIP 2 1 MOUNTING FLANGE 3 2 PIN DOWEL 4 2 SEAL BK UP 5 2 SEAL CH...

Page 5: ...etails for making this special tool NOTE Please see tool list for lip seal bar installation PGP PGM 505 PGP PGM 511 Seal Removal Tool Easily made from an old screw driver Heat the tip and bend as show...

Page 6: ...G H SEC DESCRIPTION A B C D E F SEC DESCRIPTION A B C D E F G A1 A2 Integral Shaft 0 946 3 500 0 630 0 275 0 748 0 040 30 0 060 L5 Continental Shaft 1 024 3 500 0 630 0 275 0 748 0 040 30 0 060 H2 In...

Page 7: ...ournals 1 Place the unit in a vise with the drive shaft pointIng down Caution DO NOT GRIP ON OR NEAR ANY MACHINED SURFACES DURING ASSEMBLY OR DISASSEMBLY Match mark all sections Be sure to align these...

Page 8: ...e if necessary See page 12 8 Carefully remove the bushing blocks from the bottom of body Examine and replace if necessary See page 12 9 Remove the snap ring located in front of the shaft seal 10 Pry o...

Page 9: ...ection seal to hold it in the groove 3 Press seal to a depth that is just deep enough to allow installation of the snap ring 1 Clean seal bore thoroughly When installing metal OD seals apply adhesive...

Page 10: ...st block into the mounting flange sealing parts can be fixed with grease Orientation is rotation sensitive for pumps The instructions for proper installation for a 2 piece pump seal are as follows 1 T...

Page 11: ...tion seal Use grease to hold into groove 16 Install hardware bolts and washers Thread the fasteners into the mounting flange and tighten alternately or cross corner Torque diagonally opposed fasteners...

Page 12: ...ing is in good condition and may be reused Gears Any scoring on gear hubs necessitates replacement Scoring grooving or burr ing of the outside diameter of the teeth requires replacement Nicking groovi...

Page 13: ...and minimize internal leakage Low viscosity leads to the following problems Higher leakage across all sealing gaps in the pump leading to lower volumetric efficiencies and heat Heat will cause loss of...

Page 14: ...erature the longer the service life will be of the oil pump and other components Cold Weather Operation Oils for use in cold weather should have a viscosity not exceeding 7500 SUS 1620 cSt at the mini...

Page 15: ...fluid and filter manufacturers to achieve a recom mended ISO contamination level Note Finer filtration may be required by other components in the system High Water Base Fluids HWBF The use of 95 5 emu...

Page 16: ...th clean oil to provide initial lubrication This is par ticularly important if the unit is located above the oil reservoir After connecting the lines and mounting the replacement unit operate the pump...

Page 17: ...o load and moderate speed not over 1500 rpm If the pump becomes excessively hot shut down immediately and locate the problem source Gradually increase pressure on pump in 500 psi incre ments until the...

Page 18: ...s in delivery of carriers or suppliers shortages of materials and any other cause beyond Seller s control 12 Entire Agreement Governing Law The terms and conditions set forth herein together with any...

Page 19: ...and global availability The Instrumentation Group is a global leader in the design manufacture and distribution of high quality critical flow components for worldwide process instrumentation ultra hi...

Page 20: ...739 9781 fax 704 739 2269 www parker com North America Gear Pump Division Headquarters 101 Canterbury Road Kings Mountain NC 28086 phone 704 730 2000 fax 704 730 5832 Gear Pump Division Facility 2701...

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