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Parker Hannifin Corporation
Gear Pump Division
Kings Mountain, North Carolina USA

14

Petroleum Oils (Mineral-Based)

Viscosity Recommendations

•  Optimum operating viscosity is considered

 

to be about 100 SUS (20 cSt).

•  Minimum approximately 50 - 60 SUS ( 7.5 - 10 cSt ) 

 

Maximum at start up: approximately 7500 SUS (1600 cSt)

Recommended Viscosity Grades

 

Viscosity at 

Viscosity at

Grade 

100°F (40°C) 

210°F (100°C)

ISO 32 

165 SUS (32 cSt) 

44 SUS (5 cSt)

ISO 46 

240 SUS (46 cSt) 

49 SUS (7 cSt)

SAE 10 

150 SUS (32 cSt) 

41 SUS (4 cSt)

SAE 20 

300 SUS (71 cSt) 

51 SUS (7 cSt)

Other Desirable Properties 
Viscosity Index: 90 minimum 
Aniline Point: 175 minimum

Additives Usually Recommended 

Rust and Oxidation (R & O) Inhibitors

 

Foam Depressant

Note:

 Antiwear (AW) additives are not necessarily recom

-

mended. In some instances the presence of zinc compounds 
can actually be harmful to copper, bronze, or brass compo-
nents used in the system. The use of AW oil is optional with 
our gear units.

General Recommendations
High quality hydraulic oils are essential for satisfactory per-
formance and long life of any hydraulic system. Such oils are 
usually prepared from highly refined, turbine oil stocks with 
which select additives are compounded. We suggest follow-
ing the manufacturer’s specifications or the recommendations 
of a reputable oil supplier for the specific oil requirements on 
your machine.

A high viscosity oil will generally give better performance 

and life than a thin oil. Oil of around 100 SUS (20 cSt) will 

give optimum performance. Your selection should be as near 
to optimum as possible at operating temperature but not  
so heavy at start-up as to cause cavitation. Cold start-up 
procedures which allow the use of heavier oils should prove 
worthwhile by increasing pump life. The oil must be clean and 
contain less than 0.1% water.

Operating Temperature
The optimum oil operating temperature is in the range of 

120°-140°F (49°-60°C). Oil operating temperature should 
not exceed 200°F (93°C) with a maximum of 180°F (82°C) 

generally recommended. If the oil temperature will be above 

180°F (82°C) for significant periods of time, then Viton (FKM) 

seals should be used. High temperatures may result in rapid 
oil deterioration and may point out the need for an oil cooler 
or a larger reservoir. The nearer to optimum temperature, 
the longer the service life will be of the oil, pump and other 
components.

Cold Weather Operation
Oils for use in cold weather should have a viscosity not 

exceeding 7500 SUS (1620 cSt) at the minimum start up 
temperature and a pour point of at least 20°F (7° C) below 

that temperature. Experience on the Alaskan North Slope has 
been satisfactory without using special oils or fluids. Start-up 
procedures must allow for a gradual warm-up and equipment 
should not be operated at full pressure until the oil reaches a 
reasonably fluid state.  

Inlet Vacuum
Vacuum measured at the inlet port of the pump generally 

should not exceed 5 in. (13 cm) Hg. Higher vacuum can result 

in cavitation which may severely damage the pump. A usually 
acceptable rule of thumb is that the inlet line velocity should 

not exceed 8 fps (2.5 m/s). A long inlet line or the use of 

several fittings may necessitate increasing the line size. We 
suggest that each inlet port of a tandem pump have its own 
line from the reservoir.

Reservoir
Reservoir capacity in gallons should at least equal total 
pump output in GPM When filling the reservoir, oil should 
pass through a 100-mesh screen. Pour only clean oil from 
clean containers into the reservoir. The reservoir should have 
a breather to allow air in or out. The filler cap and breather 
should be sealed to prevent moisture from entering. A hydrau-
lic oil water content of as little as 0.1% can cause damage to 
hydraulic components

Filtration
Good filtration assures improved service life at today’s high 
operating pressures. System filtration is recommended that 
will maintain a contamination level according to ISO 4406: 

21/19/16 for 2000 psi (140 bar), 19/17/14 for 3000 psi (210 
bar) and 17/15/12 for 4000 psi (275 bar) The specific filter 

recommendation should come from your equipment manufac-
turer or filter supplier

A 100 mesh screen should generally be used in the suc-
tion line leading to the pump. It should be of sufficient size to 
handle twice the pump capacity. The screen must be cleaned 
and checked regularly to avoid pump and system damage

Oil and filters should be changed on a regular schedule and 
the system flushed in accordance with the original equipment 
manufacturer’s recommendations. Reservoir air breather 
filters should be cleaned periodically

Filtration is not a substitute for practicing cleanliness  
and proper preventive maintenance

Catalog HY09-SM500/US

Hydraulic Oil Recommendation

PGP/PGM500 Series
Service Manual

Summary of Contents for PGM 511

Page 1: ...Service Manual PGP PGM500 Effective July 3 2013 Supersedes All Others Service Manual HY09 SM500 US PGP PGM500 Series...

Page 2: ...ese products or systems the user through its own analysis and testing is solely responsible for making the final selection of the products and systems and assuring that all performance safety and warn...

Page 3: ...N AREA The pictures show a Model PGP511 Notes in the text cover variations between this unit and the other models It is important to airblast all parts and wipe them with a clean lintless cloth before...

Page 4: ...PGP PGM500 Exploded View Catalog HY09 SM500 US PGP PGM500 Exploded View PGP PGM500 Series Service Manual ITEM QTY DESCRIPTION 1 1 SEAL LIP 2 1 MOUNTING FLANGE 3 2 PIN DOWEL 4 2 SEAL BK UP 5 2 SEAL CH...

Page 5: ...etails for making this special tool NOTE Please see tool list for lip seal bar installation PGP PGM 505 PGP PGM 511 Seal Removal Tool Easily made from an old screw driver Heat the tip and bend as show...

Page 6: ...G H SEC DESCRIPTION A B C D E F SEC DESCRIPTION A B C D E F G A1 A2 Integral Shaft 0 946 3 500 0 630 0 275 0 748 0 040 30 0 060 L5 Continental Shaft 1 024 3 500 0 630 0 275 0 748 0 040 30 0 060 H2 In...

Page 7: ...ournals 1 Place the unit in a vise with the drive shaft pointIng down Caution DO NOT GRIP ON OR NEAR ANY MACHINED SURFACES DURING ASSEMBLY OR DISASSEMBLY Match mark all sections Be sure to align these...

Page 8: ...e if necessary See page 12 8 Carefully remove the bushing blocks from the bottom of body Examine and replace if necessary See page 12 9 Remove the snap ring located in front of the shaft seal 10 Pry o...

Page 9: ...ection seal to hold it in the groove 3 Press seal to a depth that is just deep enough to allow installation of the snap ring 1 Clean seal bore thoroughly When installing metal OD seals apply adhesive...

Page 10: ...st block into the mounting flange sealing parts can be fixed with grease Orientation is rotation sensitive for pumps The instructions for proper installation for a 2 piece pump seal are as follows 1 T...

Page 11: ...tion seal Use grease to hold into groove 16 Install hardware bolts and washers Thread the fasteners into the mounting flange and tighten alternately or cross corner Torque diagonally opposed fasteners...

Page 12: ...ing is in good condition and may be reused Gears Any scoring on gear hubs necessitates replacement Scoring grooving or burr ing of the outside diameter of the teeth requires replacement Nicking groovi...

Page 13: ...and minimize internal leakage Low viscosity leads to the following problems Higher leakage across all sealing gaps in the pump leading to lower volumetric efficiencies and heat Heat will cause loss of...

Page 14: ...erature the longer the service life will be of the oil pump and other components Cold Weather Operation Oils for use in cold weather should have a viscosity not exceeding 7500 SUS 1620 cSt at the mini...

Page 15: ...fluid and filter manufacturers to achieve a recom mended ISO contamination level Note Finer filtration may be required by other components in the system High Water Base Fluids HWBF The use of 95 5 emu...

Page 16: ...th clean oil to provide initial lubrication This is par ticularly important if the unit is located above the oil reservoir After connecting the lines and mounting the replacement unit operate the pump...

Page 17: ...o load and moderate speed not over 1500 rpm If the pump becomes excessively hot shut down immediately and locate the problem source Gradually increase pressure on pump in 500 psi incre ments until the...

Page 18: ...s in delivery of carriers or suppliers shortages of materials and any other cause beyond Seller s control 12 Entire Agreement Governing Law The terms and conditions set forth herein together with any...

Page 19: ...and global availability The Instrumentation Group is a global leader in the design manufacture and distribution of high quality critical flow components for worldwide process instrumentation ultra hi...

Page 20: ...739 9781 fax 704 739 2269 www parker com North America Gear Pump Division Headquarters 101 Canterbury Road Kings Mountain NC 28086 phone 704 730 2000 fax 704 730 5832 Gear Pump Division Facility 2701...

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