background image

 

13 - PVD 3661 MGV_ commisionning manual_March 2012.docx 

 

 

Tp (second) 

Ipeak/In 

1,2 

1,4 

1,6 

1,8 

2,2 

2,4 

>2.4 

MGV4 

2,8 

1,3 

0,8 

0,6 

0,4 

0,3 

0,3 

not

 a

llow

e

d

 

MGV6 

2,7 

1,2 

0,8 

0,5 

0,4 

0,3 

0,3 

MGV8 

2,9 

1,3 

0,8 

0,6 

0,4 

0,3 

0,3 

MGV9 

5,4 

2,5 

1,5 

1,1 

0,8 

0,6 

0,5 

MGVA 

5,4 

2,5 

1,5 

1,1 

0,8 

0,6 

0,5 

 
Consult us for more demanding applications. 

 

3.2.  Motor characteristics and drive association 

3.2.1. 

M

ot

or

 

Intrinsic characteristics 

E

lect

ro

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ic 

Dr

iv

e

 

S

1 P

o

w

er

 

S

6 p

o

w

er

 

L

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w

 sp

eed

 

tor

que

 S

1

 

L

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w

 sp

eed

 

S

6

 t

or

q

ue

 

B

ase 

sp

eed

 

M

ax sp

eed

 

B

ear

in

g

s

 

P

er

m

an

e

n

cu

rr

en

t at

 

lo

w

 s

p

eed

 

S

6 cu

rr

en

a

t l

o

sp

eed

 

 

 

PS1 

PS6 

Mo 

MoS6 

Nb 

 

Io 

Io S6 

 

 

(kW) 

(kW) 

(Nm) 

(Nm) 

(rpm) 

(rpm) 

 

(Arms)   

(Arms)   

MGV430BAL 

DRIVE 25/51 - 400 

10 

10 

7,3 

11 

13100 

45000 

X life 

24,7 

50,2 

MGV430BAI 

DRIVE 35/79 - 400 

15,6 

15,6 

6,8 

11 

21900 

45000 

X life 

35,0 

78,1 

MGV635CAF 

DRIVE 37/57 - 400 

15,6 

15,6 

20 

30 

7450 

30000 

X life 

36,6 

56,1 

MGV635CAD  

DRIVE 55/85 - 400 

25 

25 

20 

30 

11900 

30000 

X life 

54,8 

84,2 

MGV840CAP 

DRIVE 37/57 - 400 

16 

16 

68 

100 

2250 

24000 

X life 

36,3 

56,7 

MGV840CAH  

DRIVE 73/114 - 400 

32 

32 

68 

100 

4500 

24000 

X life 

72,6 

113,0 

MGV840CAF 

DRIVE 94/151 - 400 

44 

44 

66 

100 

6370 

24000 

X life 

93,8 

151,0 

MGV840CAD  

DRIVE 123/227 - 400 

63 

63 

58 

100 

10300 

24000 

X life 

123,0 

227,0 

MGV950CAC 

DRIVE 222/456 - 400 

105 

105 

200 

300 

5010 

20000 

X life

 

252,0 

456,0 

MGV950CAX 

DRIVE 454/821 - 400 

175 

175 

200 

300 

8350 

20000 

X life

 

454,0 

821,0 

MGV970CBX 

DRIVE 542/661 - 400 

230 

230 

390 

490 

5630 

12000 

Hybrid

 

542 

754.0 

MGVA50DAC 

DRIVE 154/191 - 400 

67 

67 

480 

600 

1330 

12000

 

Hybrid

 

154,0 

199,0 

MGVA50DAB 

DRIVE 230/287 - 400 

101 

101 

480 

600 

2010 

12000

 

Hybrid

 

230,0 

299,0 

MGVA50DAA 

DRIVE 439/598 - 400 

200 

200 

460 

600 

4150 

12000

 

Hybrid

 

439,0 

598,0 

MGVA50DBB 

DRIVE 470/660 - 400 

195 

220 

620 

800 

3000 

12000 

Hybrid 

465.2 

653.0 

 

3.2.2. 

M

ot

or

 

DIGIVEX Drive Association 

E

lect

ro

n

ic 

Dr

iv

e

 

S

1 P

o

w

er

 

S

6 p

o

w

er

 

L

o

w

 sp

eed

 

tor

que

 S

1

 

L

o

w

 sp

eed

 

S

6

 t

or

q

ue

 

B

ase 

sp

eed

 

M

ax sp

eed

 

B

ear

in

g

s

 

 

 

PS1 

PS6 

Mo 

MoS6 

Nb 

 

 

 

(kW) 

(kW) 

(Nm) 

(Nm) 

(rpm) 

(rpm) 

 

MGV430BAL 

DIGIVEX 32/64 

9,7 

9,7 

6,9 

6,9 

13000 

45000 

X life 

MGV430BAI 

DIGIVEX 50/80 

16 

16 

6,8 

6,9 

22000 

45000 

X life 

MGV635CAF 

DIGIVEX 50/80 

16 

16 

19 

19 

7600 

30000 

X life 

MGV635CAD  

DIGIVEX 100/120 

25 

25 

20 

26 

12000 

30000 

X life 

MGV840CAP 

DIGIVEX 50/80 

16 

16 

66 

66 

2300 

24000 

X life 

MGV840CAH  

DIGIVEX 100/120 

32 

32 

66 

66 

4600 

24000 

X life 

MGV840CAF 

DIGIVEX 150 

44 

44 

66 

74 

6400 

24000 

X life 

MGV840CAD  

DIGIVEX 300 

63 

63 

58 

95 

10000 

24000 

X life 

MGVA50DAC 

DIGIVEX 300 

67 

67 

480 

600 

1300 

12000 

Hybrid 

Summary of Contents for MGV Series

Page 1: ...1 PVD 3661 MGV_ commisionning manual_March 2012 docx HIGH SPEED MOTORS MGV Series Commisionning Manual PVD 3661_GB...

Page 2: ...IEC 60034 1 Compliance with these standards requires high speed MGV motors to be mounted in accordance with the recommendations given in this user manual Equipment shall furthermore be mounted on a me...

Page 3: ...13 3 2 2 DIGIVEX Drive Association 13 3 2 3 AC890 Drive Association 14 3 2 4 Illustration of tables 14 3 2 5 Further Data 15 3 2 6 Time constants of the motor 15 3 2 7 Voltage withstand characteristi...

Page 4: ...esolver 32 3 9 3 Resolver setting 32 3 9 4 Sin Cos Encoder on request 32 4 COMMISSIONING USE AND MAINTENANCE 32 4 1 RECEPTION HANDLING STORAGE 32 4 1 1 Equipment delivery 32 4 1 2 Handling 32 4 1 3 St...

Page 5: ...pass the whole user s system Data provided in this manual are for product description only and may not be guaranteed unless expressly mentioned in a contract DANGER PARKER declines responsibility for...

Page 6: ...capable of measuring up to 1000V dc ac rms to confirm that less than 50V is present between all power terminals and between power terminals and earth Check the drive recommendations The motor must be...

Page 7: ...agnets based on HKW active parts and fully integrated with a water cooled housing high speed ball bearings encoder The water cooling increases the torque density and allows a silent operation These mo...

Page 8: ...densation see 3 6 Altitude Up to 1000m IEC 60034 1 for higher altitude see Altitude derating Rated voltage 400 VAC or 480 VAC Connections External power cables standard length 1 2m PTC probe KTY84 130...

Page 9: ...or A Active Part Length Torque Speed characteristics See motor datas Feedback Sensor A Resolver K sin cos encoder on request Mounting arrangement B3 by feet B5 by flange Bearing design L Low speed com...

Page 10: ...speed the torque derating is given by the following formula for an water Inlet temperature 25 C C C e temperatur Inlet C derating Torque 90 _ 115 100 _ At high speed the calculation is more complex an...

Page 11: ...e refer to the drive technical documentation Short circuit current of the motor must be lower than 0 8 times the peak current of the drive Icc_motor 0 8 x Ipeak_drive Please refer to the drive technic...

Page 12: ...lease refer to the drive technical documentation for any further information and to choose functions to program the drive 3 1 7 Peak current limitations It is possible to use the MGV motors with a cur...

Page 13: ...4000 X life 93 8 151 0 MGV840CAD DRIVE 123 227 400 63 63 58 100 10300 24000 X life 123 0 227 0 MGV950CAC DRIVE 222 456 400 105 105 200 300 5010 20000 X life 252 0 456 0 MGV950CAX DRIVE 454 821 400 175...

Page 14: ...2870E 32 32 68 83 4500 9010 Steel MGV840CAF 890SD 433105F 44 44 66 86 6400 12000 Steel MGV840CAD 890SD 433145F 63 63 58 67 10000 16000 Hybrid MGV950CAC 890SD 433316G 110 110 200 220 5000 10200 Steel M...

Page 15: ...32 5 MGV840CAH 0 209 0 0186 2 4 100 56 6 3 84 3 2 6 65 MGV840CAF 0 117 0 0186 2 4 100 42 4 2 16 1 8 6 87 MGV840CAD 0 0522 0 0186 2 4 100 28 3 0 96 0 8 6 130 MGV950CAC 0 0239 0 063 3 2 250 50 1 0 954 0...

Page 16: ...aft even if this weight generates a force lower than the maximum force allowed on the shaft Indeed this weight can reduced the shaft resonance frequency and leads to its failure The load must be suppo...

Page 17: ...ning Vibration may also be caused by driving elements with a natural oscillation frequency very close to the excitation due to the small residual unbalance of the rotating masses of the motor A grade...

Page 18: ...aken into account motor load load s bearings coupling speed acceleration balancing alignment The coupling supplier can help to define the best coupling Warning Thermal expansion can also generate stra...

Page 19: ...ngs temperature This control can detect temperature evolutions that are the first signs of the bearings end life We recommend the process below record initial bearing temperature after 1 hour of runni...

Page 20: ...h high performance iron Max possible speed tab depending on bearing type FOR HORIZONTAL MOUNTING ONLY STEEL STRAIGHT BEARINGS HYBRID BEARINGS X LIFE BEARINGS Motor Max speed Radial Axial Max speed Rad...

Page 21: ...avoid any issue we recommend Twater Tair 2 C Condensation and risk of rust may occur when the temperature gradient between the air and the water becomes significant Condensation is also linked to hygr...

Page 22: ...ditives like TYFOCOR or GLYSANTIN G48 correctly used have demonstrated their ability to prevent corrosion in a closed cooling circuit For example Glysantin G48 recommendations are Water hardness 0 to...

Page 23: ...ou can find various chillers solutions in Parker Hiross http www dh hiross com Motor Average flow necessary for cooling with water 25 glycol Maxi drop pressure nominal water flow Motor power losses at...

Page 24: ...30 4176 30 30 3755 40 30 3551 50 30 3354 10 0 10 20 30 40 50 5 5 1 5 3 5 6 5 9 6 2 10 10 2 10 6 11 1 11 8 12 4 15 15 3 15 9 16 7 17 6 18 7 20 20 4 21 2 22 2 23 5 24 9 25 25 5 26 5 27 8 29 4 31 1 30 3...

Page 25: ...ircuit in order to prevent its obstruction This section shows typical water cooling diagram Recommendations Check inlet temperature Pump Spindle servomotors Water flow regulators Water flow meter Wate...

Page 26: ...6 PVD 3661 MGV_ commisionning manual_March 2012 docx To other s device s Chiller or Exchanger Pump Spindle servomotor No Parallel Circuit without flow control Pump Spindle servomotors No Serial Circui...

Page 27: ...y fast overload please refer to 3 1 7 Peak current limitations 3 7 1 The thermal probes PTC thermistors fitted in the servomotor winding trip the electronic system at 150 5 C When the rated tripping t...

Page 28: ...e set in the drive Temperature measurement with KTY sensors The graph below shows the KTY sensor resistance vs temperature for a current of 2 mA Warning KTY sensor is sensitive to electrostatic discha...

Page 29: ...x 0 8 Io 1 13 x Io Sizes for H07 RN F cable for a single core in free air at 40 C max Section Imax Resistance mm Arms m 4 23 4 250 6 30 2 833 10 40 1 700 16 54 1 063 25 71 0 680 35 87 0 486 50 106 0...

Page 30: ...ors which present low inductance values or low resistance values the own cable inductance respectively own resistance in case of large cable length can greatly reduce the maximum speed or and the maxi...

Page 31: ...esolver Its signals are processed by the drive in order to control the stator currents the speed and the position Two resolver types can be associated with the MGV CB52 or CB102 with a connector seat...

Page 32: ...is not absolute on one turn the setting is lost at each power OFF You must either set the encoder at each power ON or keep alive the low power supplies The advantage of the sin cos encoder is the exce...

Page 33: ...otor is delivered with caps for the water inlet and outlet to protect the cooling circuit Keep them on place until the motor commissioning 4 2 Installation 4 2 1 Foundation must be even sufficiently r...

Page 34: ...o circulate freely around the motor for cooling purposes Preparation Clean the shaft using a cloth soaked in white spirit or alcohol Pay attention that the cleaning solution does not get on to the bea...

Page 35: ...ximum value given by the coupling device manufacturer The efforts on the shaft due to misalignments taking into account the coupling stiffness must not exceed the specified values given for the motor...

Page 36: ...t is breakdown shaft The load must be supported by bearings For the fixed through feet motors after alignment operation the wobbly foot has to be steadied before tightening 4 2 5 The delivered motor h...

Page 37: ...a potential natural frequency with the frame Rotation speed for which a resonance appears have to be avoided or the resonance has to be suppressed 4 3 Electrical connection Warning Check that the powe...

Page 38: ...l in conjunction with this documentation The qualified personnel must know the safety C18510 authorization standard VDE 0105 or IEC 0364 and local regulations They must be authorized to install commis...

Page 39: ...well and truly in speed regulation and not in torque regulation Check the encoder setting You notice vibrations Check the encoder and tachometer connections the earth connections carefully and the ear...

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