ParaBody Parabody 660 User Manual Download | Manualshive

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FIGURE 49

STEP 49

TOP BOOM

• Assemble the 72” ELASTIC CORD (67) from the LEG CABLE around the 2” PULLEY (69) in the TOP BOOM as shown in FIGURE 49.

67

69

LEG EXT

CABLE

LAT CABLE

PRESS

CABLE

0

1

2

3

4

5

6

1/2

1/2

1/2

1/2

1/2

1/2

43

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Summary of Contents for Parabody 660

Page 1: ...1 660 GYM SYSTEM CLASS H PART 7034501 REV C Revision 06 21 01 USER S GUIDE WARNING Read and follow all directions for each step to insure proper assembly of this product Version 660101 ...

Page 2: ...use the machine if found in this condition DO NOT attempt to fix Notify your authorized ParaBody dealer 7 Inspect cables and their connections before using machine Pay particular attention to the cable ends DO NOT attempt to fix Notify your authorized ParaBody dealer before use and have repairs made by an authorized service technician 8 Make sure all spring loaded pull pins are fully engaged in th...

Page 3: ...E HEAD OFTHE BOLT BOLT LENGTH RULER This product must be assembled on a flat level surface to assure its proper function DO NOT securely tighten any frame connections until the entire frame has been assembled unless otherwise stated Bolt Length Ruler 0 1 2 3 4 5 6 1 2 1 2 1 2 1 2 1 2 1 2 BOLT LENGTH Rubber mallet or hammer 3 4 wrench 9 16 wrench Ratchet with 3 4 and 9 16 sockets 5 32 7 32 5 16 All...

Page 4: ...1 Square 1 X 1 4 9 1 2 3 4 5 6 7 8 1 6 5 4 3 2 9 7 8 ...

Page 5: ...3 4 FLANGE BEARING 3 4 SLEEVE BEARING 1 2 FLANGE BEARING PLATE BUSHING 10 CT CHROME LOW ROW BAR ANKLE STRAP AB CRUNCH STRAP 3 8 X 1 1 4 BOLT 3 8 X 2 BOLT 3 8 X 2 3 4 BOLT 3 8 X 2 1 4 BOLT 1 2 X 3 BOLT 1 2 X 4 BOLT 1 2 X 4 1 2 BOLT 1 2 X 3 1 2 BOLT 3 8 WASHER 3 8 LOCKNUT 1 2 WASHER 1 2 LOCKNUT 1 2 LOW HT LOCKNUT 3 8 BUTTON HD CAP SCREW 3 4 SQ RUBBER BUMPER PEC DEC CABLE LAT CABLE PRESS CABLE LEG EX...

Page 6: ... LOCK NUT 92 See FIGURE 1 SECURELY assemble one 3 1 2 PULLEY 42 to the rear horizontal flat of the PRESS BASE 18 using one 3 8 X 2 BOLT 84 one 2 3 8 CABLE RETAINING CLIP 45 two 3 8 WASHERS 91 and one 3 8 LOCK NUT 92 as shown in FIGURE 1 NOTE 2 3 8 CABLE RETAINING CLIP 45 should face as shown in FIGURE 1 Attach two 5 1 2 X 2 1 2 NON SKID STRIPS 65 to the LOW ROW CALF RAISE 2 approximately where sho...

Page 7: ... 2 STEP 2 0 1 2 3 4 5 6 1 2 1 2 1 2 1 2 1 2 1 2 4 1 93 94 LOOSELY assemble the REAR UPRIGHT 4 to the BASE 1 using two 1 2 X 3 BOLTS 87 two 1 2 WASHERS 93 and two 1 2 LOCK NUTS 94 as shown in FIGURE 2 87 1 2 X 3 ...

Page 8: ...4 1 2 PULLEY 43 to the upper flat on the BASE 1 using one 3 8 X 2 1 4 BOLT 86 two 3 8 WASHERS 91 one 2 7 8 L BRACKET 44 one 3 8 HEX NUT 108 one SWIVEL SNAP 68 and one 3 8 LOCK NUT 92 See FIGURE 3 86 3 8 X 2 1 4 91 108 HEXNUT 1 44 91 43 68 92 ...

Page 9: ...4 1 2 PULLEYS 43 to the flats on the BASE 1 using three 3 8 X 2 BOLTS 84 six 3 8 WASHERS 91 two 2 7 8 L BRACKETS 44 and three 3 8 LOCK NUTS 92 See FIGURE 4 84 3 8 X 2 92 91 43 92 1 44 91 43 91 86 3 8 X 2 0 1 2 3 4 5 6 1 2 1 2 1 2 1 2 1 2 1 2 ...

Page 10: ...10 FIGURE 5 STEP5 LOOSELYassemble the FRONT 25 MIDDLE UPRIGHTS 8 to the BASE 1 using four 1 2 X 4 BOLTS 88 and four 1 2 LOCK NUTS 94 as shown in FIGURE 5 25 1 1 2 X 4 88 94 8 ...

Page 11: ...FIGURE 6 STEP 5 LOOSELY assemble the PRESS BASE 18 to the BASE 1 using two 1 2 X 4 BOLTS 88 two 1 2 WASHERS 93 and two 1 2 LOCKNUTS 94 SeeFIGURE6 88 1 2 X 4 18 1 94 93 0 1 2 3 4 5 6 1 2 1 2 1 2 1 2 1 2 1 2 ...

Page 12: ...4 BOLT 85 two 3 8 FLANGE SPACERS 49 and one 3 8 LOCK NUT 92 See FIGURE 8 85 3 8 X 2 3 4 17 49 92 49 43 FIGURE 7 STEP7 LOOSELY assemble the PRESS BASE 18 to the REAR 4 MIDDLE UPRIGHTS 8 using two 1 2 X 3 BOLTS 87 two 1 2 WASHERS 93 and two 1 2 LOCK NUTS 94 See FIGURE 7 1 1 2 X 3 87 18 94 93 8 4 ...

Page 13: ...heTOPBOOM using the 3 8 THREADED SHAFT 106 two 3 8 WASHERS 91 two 3 8 HEX NUTS 108 and two 3 8 LOCK NUTS 92 as shown in FIGURE 10 109 92 91 91 42 FIGURE 9 STEP8 SECURELY assemble one 3 1 2 PULLEY 42 to the bracket on the TOPBOOM using one 3 8 THREADED SHAFT 106 two 3 8 WASHERS 91 one 2 PULLEY 69 one 3 8 HEX NUT 108 and two 3 8 LOCK NUTS 92 See FIGURE 9 TOPBOOM 106 108 3 8 HEX NUT 69 92 108 92 91 9...

Page 14: ...92 See FIGURE 11 3 8 X 2 3 4 85 17 49 92 49 42 49 85 3 8 X 2 3 4 49 92 42 FIGURE 12 STEP 12 Snap two WEIGHTPLATE BUSHINGS 79 each into the top side of fifteen WEIGHT PLATES 105 as shown in FIGURE 12 105 79 Slide the WEIGHT PLATE SHAFT 73 thru the hole in the HEAD PLATE 72 and lock in place using one 3 4 E RING 112 as shown in FIGURE 12 72 112 73 ...

Page 15: ...E RODS 36 on to theWEIGHTSTACK CUSHIONS 70 Make sure that the keyholes of the WEIGHT PLATES 105 are all facing the right way NOTE If the 216101 50 LB ADD KIT is purchased refer to the 216101 ASSEMBLY INSTRUCTIONS now Insert four CAP PLUGS 55 into the top and bottom ends of the GUIDE RODS 36 as shown in FIGURE 13 Slide the head plate assembly down over the GUIDE RODS 36 onto the weight stack Attach...

Page 16: ...emble the TOPBOOM 17 to the top of the MIDDLE 8 FRONTUPRIGHT 25 using four 3 8 X 2 3 4 BOLTS 85 andfour 3 8 LOCKNUTS 92 SeeFIGURE14 FIGURE 14 92 17 92 85 3 8 X 2 3 4 85 3 8 X 2 3 4 25 8 0 1 2 3 4 5 6 1 2 1 2 1 2 1 2 1 2 1 2 ...

Page 17: ...assembleone3 8 SPRINGPINASSEMBLY 51 totheSPRINGPINHOUSINGontheFRONTUPRIGHT 25 asshownin FIGURE15 Assemble one 3 PRONG KNOB 61 to the FRONT UPRIGHT 25 as shown in FIGURE 15 Assemble two ROLLER PADS 37 to the FRONT UPRIGHT 25 using one 3 4 OD X 16 TUBE 35 and two STARLOCK COLLARS 50 See FIGURE 15 37 17 50 51 1 2 X 4 88 93 94 35 61 25 37 50 4 0 1 2 3 4 5 6 1 2 1 2 1 2 1 2 1 2 1 2 ...

Page 18: ... BOLTS 87 two 1 2 WASHERS 93 and two 1 2 LOCK NUTS 94 See FIGURE 16 SECURELY attach one 3 4 SQ RUBBER BUMPER 97 to the PEC SEAT 5 as shown in FIGURE 16 SECURELY assemble the PEC SEAT PAD 41 to the PEC SEAT 5 using two 3 8 X 2 3 4 85 and two 3 8 WASHERS 91 See FIGURE17 5 9 94 93 97 41 85 3 8 X 2 3 4 1 2 X 3 87 5 91 ...

Page 19: ...g two STARLOCK COLLARS 50 See FIGURE 18 Pull back the SPRING PIN 51 on the FRONT UPRIGHT 25 and insert the PEC SEAT 5 down to the desired height Release the SPRING PIN 51 and allow it to engage into the adjustment holes Use the 3 PRONG KNOB 61 to tighten the PEC SEAT 5 in place SeeFIGURE18 37 50 37 5 50 25 51 ...

Page 20: ...92 to the last hole in the LEG CURL EXT 15 asshowninFIGURE19 Insert one 2 SQ END CAP 46 into the end of the LEG CURL EXT 15 as shown in FIGURE 19 Assemble two ROLLER PADS 37 to the ROLLER PADADJUST 11 using two STARLOCK COLLARS 50 Assemble the LEG CURL EXT 15 to the FRONTUPRIGHT 25 using one 1 2 X 3 BOLT 87 two BOLTCOVER CAPS 110 two BOLTCOVERWASHERS 111 andone1 2 LOWHEIGHTNUT 95 NOTE Tighten the ...

Page 21: ...e the PUSH PULL CABLE to the CONTROL LEVER 60 using one 3 8 JOINT CONNECTOR CAP 57 one 10 FLAT WASHERS 59 and one 8 32 X 3 16 IN SCREWS 58 as shown in FIGURE 20 Slideone4 VINYLSLEEVE 47 overtheCONTROLLEVER 60 Then SECURELYassembletheCONTROLLEVER 60 totheTAB on the PRESS ARM 27 using one 3 8 JOINT CONNECTOR CAP 57 one 10 FLAT WASHERS 59 and one 8 32 X 3 16 IN SCREWS 58 as shown in FIGURE 20 59 PUSH...

Page 22: ...VER 3 andthroughthecollarontheREARUPRIGHT 4 To SECURE theSHAFT 107 in place insert two 5 16 SET SCREWS 48 into the collars on the UPRIGHTS and tighten See FIGURE 21 SECURELYattachone4 1 2 PULLEY 43 totheCOUNTERLEVER 3 usingone3 8X2 3 4 BOLT 85 two3 8 FLANGESPACERS 49 and one 3 8 LOCK NUT 92 See FIGURE 21 SECURELYattachtwo1X1 GLIDES 53 totheUNDERSIDEoftheCOUNTERLEVER 3 asshowninFIGURE20 53 4 8 76 1...

Page 23: ...ched Remove the PARAGLIDE STRIPS 62 from the paper backing and firmly apply them to surfaces NOTE Orientate the strips so they will slide by each other Insert two 1 2 FLANGE BEARINGS 78 into the COUNTER LEVER 3 as shown in FIGURE 22 Assemble the PRESS ADJUSTMENT TUBE 22 to the COUNTER LEVER 3 using one 1 2 X 3 1 2 BOLT 90 and one 1 2 LOW HEIGHT LOCK NUT 95 NOTE Tighten the connection enough to rem...

Page 24: ...To SECURE the SHAFT 107 in place insert two 5 16 SET SCREWS 48 into the collars on the UPRIGHTS and tighten See FIGURE 23 Insert two 1 2 FLANGE BEARINGS 78 into the PRESS ARM 27 as shown in FIGURE 23 STEP 24 FIGURE 24 Assemble the RECEIVINGTUBE 13 to the PRESSARM 27 using one 1 2 X 3 BOLT 87 and one 1 2 LOWHEIGHT LOCK NUT 95 NOTE Tighten the connection enough to remove play yet allowing the PRESSA...

Page 25: ... the CABLE to adjust out slack DO NOT ADJUST OUT TO FAR ALWAYS ALLOW SPRING PIN ASSEMBLY TO FULLY ENGAGE FIGURE 25 DETAIL 25 DETAIL 23 1 4 NUTS PUSH PULL CABLE SPRING PIN ASSEMBLY 13 DONOTOVERTIGHTEN 13 27 STEP 26 SECURELY assemble the SEATPAD 40 to the BACK PADADJUST 16 using four 3 8 X 1 1 4 BOLTS 83 and four 3 8 WASHERS 91 See FIGURE26 FIGURE 26 SECURELYassemble one 3 8 SPRING PINASSEM BLY 51 t...

Page 26: ... connections made to this point IMPORTANT to assure proper function of the 425 the loose frame connections must be tightened in the following order Tighten the MIDDLE UPRIGHT 8 to the BASE 1 and to the TOP BOOM 17 REAR UPRIGHT 4 to the BASE 1 and to the TOP BOOM 17 PRESS BASE 18 to the REAR 4 and MIDDLE UPRIGHTS 8 PRESS BASE 18 to the BASE 1 FRONT UPRIGHT 25 to the BASE 1 NOTE DO NOT TIGHTEN THE F...

Page 27: ...K NUTS 92 See FIGURE29 NOTE This connection wil be tightened after the cable has been routed SECURELYassembletheBEARINGHOUSING 6 andtheCENTERPULLEYBRACKET 26 totheFRONTUPRIGHT 25 usingtwo 1 2 X 4 1 2 BOLTS 89 four 1 2 WASHERS 93 and two 1 2 LOCK NUTS 94 See FIGURE 28 Attach two 1 X 1 GUIDES 53 to the ANGLE on theUNDERSIDE of the BEARING HOUSING 6 See FIGURE 28 94 91 93 26 93 53 25 6 91 92 42 45 26...

Page 28: ... each threaded shaft on the BEARING HOUSING 6 SeeFIGURE30 SECURELYassembleoneTOMALOCKHANDLE 14 toeachPECARM 19 20 usingone1 2X3 1 2 BOLT 90 andone1 2 LOW HEIGHTLOCKNUT 95 foreachPECARM SeeFIGURE30 Securely assemble two 3 8 SPRING PIN ASSEMBLIES 51 to the spring pin barrels of the PEC ARMS 19 20 See FIGURE 30 77 90 1 2 X 3 1 2 24 20 76 51 93 95 LOW HEIGHT NUT 14 76 95 LOW HEIGHT NUT 19 6 ...

Page 29: ... 2 1 2 1 2 FIGURE 31 STEP 31 Attach two 1 X 1 GUIDES 53 to the PRESS SWIVEL 10 approximately where shown in FIGURE 31 SECURE PRESS SWIVEL 10 to the post on the CALF LOWROW 2 using one STARLOCK COLLAR 50 See FIGURE 31 2 53 10 POST 50 ...

Page 30: ... 8 X 2 3 4 BOLTS 85 and two 3 8 WASHERS 91 SeeFIGURE32 Pull back the 3 8 SPRING PIN 51 on the PRESS BACK SUPPORT 23 and slide the PRESS SEAT ADJUST 12 into the receiving well Engage the 3 8 SPRING PIN 51 into one of the adjustment holes FIGURE 32 23 38 51 91 12 3 8 X 2 3 4 85 3 8 HEX NUT 108 SECURELYassemble two wheel assemblies to the PRESS BACK SUPPORT 23 as shown in FIGURE 32 64 3 8 X 2 1 2 SOC...

Page 31: ... 8 X 2 3 4 95 LOW HEIGHT 52 23 91 39 21 95 LOW HEIGHT 10 1 2 X 4 1 2 89 1 2 X 3 87 SECURELY assemble the PRESS BACK SUPPORT 23 to the PRESS SUPPORT TUBE 21 using one 1 2 X 3 BOLT 87 and one 1 2 LOW HEIGHT LOCK NUT 95 NOTE Tighten the connection enough to remove play yet allowing the PRESS BACK SUPPORT to rotate freely SECURELY assemble the PRESS SUPPORT TUBE 21 to the PRESS SWIVEL 10 using one 1 2...

Page 32: ...K NUTS 92 to the 3 8 THREADED SHAFT 106 as shown in FIGURE 34 BASE 32 109 106 HEXNUT 68 92 Position two 3 8 X 1 2 SPACERS 109 inside the bracket on the BASE and slide one 3 8 THREADED SHAFT 106 through the bracket SeeFIGURE34 92 68 108 HEXNUT 108 0 1 2 3 4 5 6 1 2 1 2 1 2 1 2 1 2 1 2 ...

Page 33: ...33 ...

Page 34: ...imately 1 into the end of the shaft on the HEAD PLATE 72 as shown in FIGURE 35 Route the CABLE 102 up and over the two PULLEYS in the TOP BOOM 17 above the WEIGHT STACK Remove pulleys for ease of installation Screw the other threaded end of the D RING CABLE 102 approximately 1 into the end of the shaft on the D RING 7 as shown in FIGURE 35 SECURELY tighten two pulley connections from the previous ...

Page 35: ...lleys for ease of installation Run the LAT CABLE 99 through one of the holes in the D RING 7 and attach one KEYHOLE CLEVIS 66 to the end of the LAT CABLE 99 SeeFIGURE36 Replace and SECURELY tighen the FRONT UPRIGHT 25 and TOP BOOM 17 connection and any pulleys from the previous step NOTE Make sure the LAT CABLE runs over the top of the bolts in the top boom NOTE REMOVE BOLTS FOR CABLEINSTALLATION ...

Page 36: ...nd use the following steps Route the PRESS CABLE 100 around pulleys and L brackets as shown in FIGURE 38 FIGURE 37 FIGURE 38 STEP 37 Assemble two 4 1 2 PULLEYS 43 to two 2 X 7 1 4 PLATES 33 usingtwo3 8X2 1 4 BOLTS 86 four3 8 WASHERS 91 and two 3 8 LOCK NUTS 92 as shown in FIGURE 37 91 86 3 8 X 2 1 4 43 33 92 100 100 ...

Page 37: ...STEP 39 Run the PRESS CABLE 100 through the hole in the D RING 7 as shown in FIGURE 37 and attach one KEYHOLE CLEVIS 66 to the endofthePRESSCABLE 100 SeeFIGURE39 66 100 LAT CABLE 7 WEIGHT STACK CABLE PRESS CABLE 100 ...

Page 38: ...URE 40 FIGURE 40 STEP 41 Slide the ends of the PEC DEC CABLE 98 into the bushings on the PEC CAMS 24 as shown on FIGURE 41 Lay the PEC DEC CABLE 98 over the pulleys and under the cable retaining clips in the CENTER PULLEY BRACKET 26 as shown inFIGURE41 NOTE SecurelytightenthepulleyconnectionsintheCENTERPULLEYBRACKET 26 Thecableretainingclips should be at approximately a 45 angle 42 92 29 98 84 3 8...

Page 39: ...TheAB CABLE 103 should be routed underneath the retaining bolt as shown in DETAIL42 25 3 8 X 2 3 4 85 91 92 42 49 103 Run the AB CABLE 103 through the floating pulley assembly then screw the threaded end of AB CABLE 103 approxi mately 3 4 into the end of the PULLEY BRACKET 29 and tighten jam nut securely as shown in FIGURE 43 STEP 43 IMPORTANT Make sure the cables are running in the grooves of all...

Page 40: ...OLT 83 one3 8 WASHER 91 and one3 8 LOCKNUT 92 SeeFIGURE44 FIGURE 45 FIGURE 44 Route the LEG CABLE 101 around the pulleys in the BASE 1 and through the floating pulley as shown in FIGURE 44 STEP 45 Run the LEG CABLE 101 through the hole of the D RING 7 and attach one KEYHOLE CLEVIS 66 to the end of theLEGCABLE 101 SeeFIGURE45 66 1 91 15 101 92 83 3 8 X 1 1 4 101 101 FLOATING PULLEY LAT CABLE PRESS ...

Page 41: ...DS 67 tothethreeKEYHOLECLEVIS 66 as shown in FIGURE 46 41 FIGURE 47 STEP 47 TOPBOOM Assemble the 72 ELASTIC CORD 67 from the PRESS CABLE around the 2 PULLEY 69 in the TOP BOOM as shown in FIGURE 47 67 LEGEXT CABLE LATCABLE PRESS CABLE 69 67 ...

Page 42: ...42 FIGURE 48 STEP 48 TOPBOOM Assemble the 72 ELASTIC CORD 67 from the LEG CABLE around the 2 PULLEY 69 in the TOP BOOM as shown in FIGURE 48 67 69 LEGEXT CABLE LATCABLE PRESS CABLE ...

Page 43: ...9 STEP 49 TOPBOOM Assemble the 72 ELASTIC CORD 67 from the LEG CABLE around the 2 PULLEY 69 in the TOP BOOM as shown in FIGURE 49 67 69 LEGEXT CABLE LATCABLE PRESS CABLE 0 1 2 3 4 5 6 1 2 1 2 1 2 1 2 1 2 1 2 43 ...

Page 44: ...FIGURE 50 STEP 50 Assemble the ELASTIC CORD 67 from the PRESS CABLE to the SWIVEL SNAP 68 on the BASE as shown in FIGURE 50 68 BASE 44 67 PRESSCABLE ELASTIC CORD ...

Page 45: ...P 51 45 Assemble the ELASTIC CORDS 67 from the LAT LEG CABLES to the corresponding SWIVELSNAPS 68 on the BASE as shown in FIGURE 51 68 BASE LAT CABLE 67 ELASTICCORD LEG CABLE 67 ELASTICCORD 0 1 2 3 4 1 2 1 2 1 2 1 2 ...

Page 46: ...s slack in the cable system adjust the two threaded ends of the HEAD PLATE CABLE 102 accordingly and retighten the jam nuts If there is excess slack in the AB or PEC DEC cable system adjust the threaded end of the AB CABLE 103 accordingly and re tighten the jam nut 46 72 75 105 102 FIGURE 52 STEP 53 Apply pressure to the bottom of one SHROUD 31 where thw V groove is and carefuly remove the weight ...

Page 47: ...31 with label rear SHROUD 31 to the TOP BOOM 17 using four 3 8 X 1 BUTTONHEADCAPSCREWS 96 SeeFIGURE54 96 3 8 X 1 BUTTON HEAD CAP SCREW SECURELYattach the bottom of the front SHROUD 31 with label rear SHROUD 31 to the TOPBOOM 17 using four 3 8 X 1 BUTTONHEADCAPSCREWS 96 SeeFIGURE55 31 31 31 96 3 8 X 1 BUTTON HEAD CAP SCREW ...

Page 48: ...cable using one 5 16 SNAP LINK 54 Attach the AB CRUNCH STRAP 82 to the ball end of cable using one 5 16 SNAP LINK 54 Attach the LOW ROW BAR 80 or ANKLE STRAP 81 to the ball end of press cable using two 5 16 SNAP LINKS 54 and one 12 LINKCHAIN 74 54 54 82 28 81 54 54 80 ...

Page 49: ...ustomer service representative at 800 328 9714 Inspect equipment daily Tighten all loose connections are replace worn parts immediately Failure to do so may result in serious injury Lubricate guide rods with a teflon based or equivalent lubricant on a regular basis Thank you for purchasing the ParaBody 660 Gym System Please note PLEASE RECORD THE INFORMATION REQUESTED BELOW IN THE EVENT YOU MAY NE...

Page 50: ...ive charges for returning parts to ParaBody and c all necessary or incidental costs related to installation of the replacement parts 6 SHIPPING If shipping by the Owners is deemed necessary in sole discretion of ParaBody parts should be shipped in their original carton or equivalent packaging fully insured with shipping charges prepaid ParaBody will not assume any responsibility for any loss or da...

Page 51: ...Fax 31 180 64 66 99 LifeFitness 14150 Sunfish Lake Blvd Ramsey Minnesota 55303 U S A Tel 763 323 4500 Fax 763 323 4797 800 328 9714 Toll free within the U S and Canada www parabody com 51 LifeFitness EUROPE GmbH Siemensstrasse 3 85716 Unterschleissheim Germany Phone 089 31 77 51 0 Fax 089 31 77 51 99 LifeFitness Italia S R L Via Elvas 92 39042 Bressanone Italy Phone 39 472 835 470 Fax 39 472 833 1...

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