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5

OM90A

PREFACE

GENERAL COMMENTS

 

Congratulations on the purchase of your new JRB product! This product was carefully designed 

and manufactured to give you many years of dependable service. Only minor maintenance (such as 

cleaning and lubricating) is required to keep it in top working condition. Be sure to observe all main-

tenance procedures and safety precautions in this manual and on any safety decals located on the 

product and on any equipment on which the attachment is mounted.

 

This manual has been designed to help you do a better, safer job. Read this manual carefully 

and become familiar with its contents.

 

WARNING!  Never let anyone operate this unit without reading the "Safety Precautions"  

 

 

and "Operating Instructions" sections of this manual. 

 

Always choose hard, level ground to park the vehicle on and set the brake 

so the unit cannot roll.

 

Unless noted otherwise, right and left sides are determined from the operator’s control position 

when facing the attachment.

NOTE: The illustrations and data used in this manual were current (according to the information 

available to us) at the time of printing, however, we reserve the right to redesign and change the 

attachment as may be necessary without notification.

BEFORE OPERATION

 

The primary responsibility for safety with this equipment falls to the operator. Make sure the 

equipment is operated only by trained individuals that have read and understand this manual. If there is 

any portion of this manual or function you do not understand, contact your local authorized dealer or the 

manufacturer. Keep this manual available for reference. Provide this manual to any new owners and/or 

operators.

SAFETY ALERT SYMBOL

This is the "Safety Alert Symbol" used by this industry.  This symbol is used to warn of 

possible injury.  Be sure to read all warnings carefully.  They are included for your safety 

and for the safety of others working with you.

SERVICE

 

Use only manufacturer replacement parts.  Substitute parts may not meet the required stan-

dards.

 

Record the model and serial number of your unit on the cover of this manual.  The parts depart-

ment needs this information to insure that you receive the correct parts.

SOUND AND VIBRATION

Sound pressure levels and vibration data for this attachment are influenced by many different param

-

eters; some items are listed below (not inclusive):

 

• prime mover type, age condition, with or without cab enclosure and configuration

 

• operator training, behavior and stress level

 

• job site organization, working material condition and environment

Based on the uncertainty of the prime mover, operator and job site it is not possible to get precise ma-

chine and operator sound pressure levels or vibration levels for this attachment.

NOTE: A list of all Paladin Patents can be found at 

http://www.paladinattachments.com/patents.asp.

Summary of Contents for JRB SMART-LOC

Page 1: ...R ___________________ MODEL NUMBER ___________________ FOR EXCAVATORS OPERATOR S MANUAL 800 428 2538 I www paladinattachments com 820 Glaser Parkway Akron OH 44306 United States of America Copyright M...

Page 2: ......

Page 3: ...USE 16 LOCKING SYSTEM OPERATION 17 COUPLER CONTROL BOX 18 HYDRAULIC SCHEMATIC HIGH PRESSURE SYSTEM 19 HYDRAULIC SCHEMATIC LOW PRESSURE SYSTEM 20 LOCKING ATTACHMENT 21 UNLOCKING ATTACHMENT 22 STORAGE 2...

Page 4: ...4 OM90A THIS PAGE IS INTENTIONALLY BLANK...

Page 5: ...the operator Make sure the equipment is operated only by trained individuals that have read and understand this manual If there is any portion of this manual or function you do not understand contact...

Page 6: ...ing Visually inspect your equipment before you start and never operate equipment that is not in proper working order with all safety devices intact Check all hardware to ensure it is tight Make certai...

Page 7: ...FLUID PRESSURE Hydraulic fluid under pressure can penetrate the skin and cause serious injury or death Hydraulic leaks under pressure may not be visible Before connecting or dis connecting hydraulic...

Page 8: ...Wear the protective equipment specified by the tool manufacturer SAFELY OPERATE EQUIPMENT Do not operate equipment until you are completely trained by a qualified operator in how to use the controls...

Page 9: ...At the completion of the useful life of the unit drain all fluids and dismantle by sepa rating the different materials rubber steel plastic etc Follow all federal state and local regulations for recyc...

Page 10: ...m of the coupler WILL NOT work prop erly if the bucket is in the reverse orientation MODIFICATIONSTOMACHINESTICKCOULDINTERFERWITH COUPLER OPERATION Check for modifications to the underside of the mach...

Page 11: ...cause an incomplete locking of the coupler to the attachment or damage to the coupler and or the attachment WARNING The JRB Coupler has been extensively studied and tested for both efficiency and saf...

Page 12: ...ent unless you are authorized and qualified to do so Always read the operator service manuals before any repair is made After completing maintenance or repair check for correct functioning of the atta...

Page 13: ...nt The decals are identified by their part numbers with reductions of the actual decals shown on the following pages Use this information to order replacements for lost or damaged decals Be sure to re...

Page 14: ...made to various components The purpose of this section is to help you become familiar with the names of these components This knowledge will be helpful when reading through this manual Lock Arm Lock...

Page 15: ...Remove attachment from machine and set aside the OEM pins and pin locking hardware The OEM pins will be used to install the coupler to the machine The pins and pin locking hardware provided with the c...

Page 16: ...ing OPERATION INTENDED USE The JRB Smart Loc Coupler is designed as a tool to provide an efficient way for the operator to attach detach and interchange between different attachments with ease It can...

Page 17: ...wear keeping a tight connection on the attachment pin Furthermore a secondary lock which consists of a mechanical lock arm that prevents the lock wedge from accidentally being retracted or retracting...

Page 18: ...ible alarm will sound and signal lights will either flash or remain on To determine the cause of the error perform the fol lowing steps 1 Check the control box for damage If any part of the control bo...

Page 19: ...nd charges the head end of the coupler cylinder The system maintains a positive force on the locking plate at all times while the bucket cylinder is pressurized With the switch in the UNLOCK position...

Page 20: ...SI CT1 opens and allows a maximum of 3250 PSI to be transferred through sequence valve CT2 valve CT3 and charges the head end of the coupler cylinder The system maintains a positive force on the locki...

Page 21: ...pler cylinder and lock wedge have fully retracted Retract the bucket cylinder and position coupler to pick up attachment STEP 3 LOCKING ATTACHMENT Rotate coupler and attachment to full curl position a...

Page 22: ...ith operation If the coupler is not properly engaged place the attachment on the ground and repeat steps 2 7 NOTE A coupler not locking properly could be caused by attachment pin centers that are outs...

Page 23: ...ent on the ground Lift coupler clear of attachment Continue to uncurl the coupler from the attachment Slowly lift machine stick at the same time STEP 4 STEP 3 Always make sure attachment is released b...

Page 24: ...ogether to a central lifting point Lift gradually maintaining the equilibrium of the unit WARNING Use lifting accessories chains slings ropes shackles and etc that are capable of supporting the size a...

Page 25: ...ture or welds the coupler must be removed from the ma chine and JRB contacted immedi ately Replace broken or missing parts if required Lubricate coupler grease points See below for coupler grease poin...

Page 26: ...e greased on a daily basis Grease points on the coupler are as shown If any grease fittings are damaged replace and grease Note Cylinders and Pin Kits that are supplied without grease zerks DO NOT nee...

Page 27: ...he hydraulic system Disconnect hoses from coupler cylinder and remove the coupler from the machine Plug or cap hoses and cylinder ports to prevent contaminates from entering hydraulic system CYLINDER...

Page 28: ...e to cylinder or valve Hoses or valve are plugged by dirt Incorrect pressure Loss of electrical current to solenoid valve Low or not enough voltage to coils Locking mechanism is binding Secondary Lock...

Page 29: ...1870 2236 2535 2686 3026 3642 4103 METRIC BOLT TORQUE SPECIFICATIONS NOTE The following torque values are for use with metric hardware that is unplated and either dry or lubricated with engine oil Re...

Page 30: ...30 OM90A THIS PAGE IS INTENTIONALLY BLANK...

Page 31: ...hat you receive the correct parts for your specific attachment The product control number model and serial number for your attachment should be recorded in the space provided on the cover of this manu...

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