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paladin JRB SMART-LOC, Operator'S Manual

The paladin JRB SMART-LOC comes with a comprehensive Operator'S Manual to help you maximize its performance. You can easily download the manual for free from our website. Get all the information you need to operate your paladin JRB SMART-LOC efficiently and effectively.

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OM90A

TABLE OF CONTENTS

PREFACE....................................................................................................................................................... 5
SAFETY PRECAUTIONS

SAFETY STATEMENTS ..................................................................................................................... 6
GENERAL SAFETY PRECAUTIONS .............................................................................................. 6-8
EQUIPMENT SAFETY PRECAUTIONS ....................................................................................... 9-12

DECALS

DECAL PLACEMENT ....................................................................................................................... 13

INSTALLATION

NOMENCLATURE ............................................................................................................................ 14
INSTALLATION PROCEDURE ......................................................................................................... 15

OPERATION

INTENDED USE ............................................................................................................................... 16
LOCKING SYSTEM OPERATION .................................................................................................... 17
COUPLER CONTROL BOX ............................................................................................................. 18
HYDRAULIC SCHEMATIC - HIGH PRESSURE SYSTEM .............................................................. 19
HYDRAULIC SCHEMATIC - LOW PRESSURE SYSTEM ............................................................... 20
LOCKING ATTACHMENT ................................................................................................................. 21
UNLOCKING ATTACHMENT ............................................................................................................ 22
STORAGE ........................................................................................................................................ 24
LIFT and TIE DOWN POINTS .......................................................................................................... 24
TRANSPORTING ............................................................................................................................. 24

MAINTENANCE & SERVICE

MAINTENANCE SCHEDULE ........................................................................................................... 25 
COUPLER GREASING .................................................................................................................... 26
COUPLER CYLINDER REMOVAL / REPLACEMENT ..................................................................... 27

TROUBLESHOOTING ................................................................................................................................. 28
SPECIFICATIONS

BOLT TORQUE SPECIFICATIONS .................................................................................................. 29

PARTS / LIMITED WARRANTY .................................................................................................................. 31

Summary of Contents for JRB SMART-LOC

Page 1: ...R ___________________ MODEL NUMBER ___________________ FOR EXCAVATORS OPERATOR S MANUAL 800 428 2538 I www paladinattachments com 820 Glaser Parkway Akron OH 44306 United States of America Copyright M...

Page 2: ......

Page 3: ...USE 16 LOCKING SYSTEM OPERATION 17 COUPLER CONTROL BOX 18 HYDRAULIC SCHEMATIC HIGH PRESSURE SYSTEM 19 HYDRAULIC SCHEMATIC LOW PRESSURE SYSTEM 20 LOCKING ATTACHMENT 21 UNLOCKING ATTACHMENT 22 STORAGE 2...

Page 4: ...4 OM90A THIS PAGE IS INTENTIONALLY BLANK...

Page 5: ...the operator Make sure the equipment is operated only by trained individuals that have read and understand this manual If there is any portion of this manual or function you do not understand contact...

Page 6: ...ing Visually inspect your equipment before you start and never operate equipment that is not in proper working order with all safety devices intact Check all hardware to ensure it is tight Make certai...

Page 7: ...FLUID PRESSURE Hydraulic fluid under pressure can penetrate the skin and cause serious injury or death Hydraulic leaks under pressure may not be visible Before connecting or dis connecting hydraulic...

Page 8: ...Wear the protective equipment specified by the tool manufacturer SAFELY OPERATE EQUIPMENT Do not operate equipment until you are completely trained by a qualified operator in how to use the controls...

Page 9: ...At the completion of the useful life of the unit drain all fluids and dismantle by sepa rating the different materials rubber steel plastic etc Follow all federal state and local regulations for recyc...

Page 10: ...m of the coupler WILL NOT work prop erly if the bucket is in the reverse orientation MODIFICATIONSTOMACHINESTICKCOULDINTERFERWITH COUPLER OPERATION Check for modifications to the underside of the mach...

Page 11: ...cause an incomplete locking of the coupler to the attachment or damage to the coupler and or the attachment WARNING The JRB Coupler has been extensively studied and tested for both efficiency and saf...

Page 12: ...ent unless you are authorized and qualified to do so Always read the operator service manuals before any repair is made After completing maintenance or repair check for correct functioning of the atta...

Page 13: ...nt The decals are identified by their part numbers with reductions of the actual decals shown on the following pages Use this information to order replacements for lost or damaged decals Be sure to re...

Page 14: ...made to various components The purpose of this section is to help you become familiar with the names of these components This knowledge will be helpful when reading through this manual Lock Arm Lock...

Page 15: ...Remove attachment from machine and set aside the OEM pins and pin locking hardware The OEM pins will be used to install the coupler to the machine The pins and pin locking hardware provided with the c...

Page 16: ...ing OPERATION INTENDED USE The JRB Smart Loc Coupler is designed as a tool to provide an efficient way for the operator to attach detach and interchange between different attachments with ease It can...

Page 17: ...wear keeping a tight connection on the attachment pin Furthermore a secondary lock which consists of a mechanical lock arm that prevents the lock wedge from accidentally being retracted or retracting...

Page 18: ...ible alarm will sound and signal lights will either flash or remain on To determine the cause of the error perform the fol lowing steps 1 Check the control box for damage If any part of the control bo...

Page 19: ...nd charges the head end of the coupler cylinder The system maintains a positive force on the locking plate at all times while the bucket cylinder is pressurized With the switch in the UNLOCK position...

Page 20: ...SI CT1 opens and allows a maximum of 3250 PSI to be transferred through sequence valve CT2 valve CT3 and charges the head end of the coupler cylinder The system maintains a positive force on the locki...

Page 21: ...pler cylinder and lock wedge have fully retracted Retract the bucket cylinder and position coupler to pick up attachment STEP 3 LOCKING ATTACHMENT Rotate coupler and attachment to full curl position a...

Page 22: ...ith operation If the coupler is not properly engaged place the attachment on the ground and repeat steps 2 7 NOTE A coupler not locking properly could be caused by attachment pin centers that are outs...

Page 23: ...ent on the ground Lift coupler clear of attachment Continue to uncurl the coupler from the attachment Slowly lift machine stick at the same time STEP 4 STEP 3 Always make sure attachment is released b...

Page 24: ...ogether to a central lifting point Lift gradually maintaining the equilibrium of the unit WARNING Use lifting accessories chains slings ropes shackles and etc that are capable of supporting the size a...

Page 25: ...ture or welds the coupler must be removed from the ma chine and JRB contacted immedi ately Replace broken or missing parts if required Lubricate coupler grease points See below for coupler grease poin...

Page 26: ...e greased on a daily basis Grease points on the coupler are as shown If any grease fittings are damaged replace and grease Note Cylinders and Pin Kits that are supplied without grease zerks DO NOT nee...

Page 27: ...he hydraulic system Disconnect hoses from coupler cylinder and remove the coupler from the machine Plug or cap hoses and cylinder ports to prevent contaminates from entering hydraulic system CYLINDER...

Page 28: ...e to cylinder or valve Hoses or valve are plugged by dirt Incorrect pressure Loss of electrical current to solenoid valve Low or not enough voltage to coils Locking mechanism is binding Secondary Lock...

Page 29: ...1870 2236 2535 2686 3026 3642 4103 METRIC BOLT TORQUE SPECIFICATIONS NOTE The following torque values are for use with metric hardware that is unplated and either dry or lubricated with engine oil Re...

Page 30: ...30 OM90A THIS PAGE IS INTENTIONALLY BLANK...

Page 31: ...hat you receive the correct parts for your specific attachment The product control number model and serial number for your attachment should be recorded in the space provided on the cover of this manu...

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