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WINCH ASSEMBLY
1. If the cable drum has been removed, support the drum securely between the winch housing walls with a suitable
hoist and chain. The cable pocket end, or wide flange, must be located to the motor side or right side of the housing.
The cable drum weighs approximately 1,000 lbs. (454 kg).
2. Install the support adapter/output ring gear assembly into the bore on the left of the housing using cap screws and
washers (117, 118). Apply a light coating of multipurpose grease to the seal and on the support adapter pilot. Be
careful not to damage the oil seal in the cable drum during installation. Tighten cap screws to 900 ft-lbs. (1220 N-m).
NOTE:
Torque requirements are based on plain and dry conditions with zinc coatings.
900
145
146
22
112
147
Use 1/2-13
eyebolt
14
117,118
Jack hole
1"-8
The support adapter (147) weighs approximately
600 lbs. (272 kg.) The output ring gear (14) weighs
approximately 320 lbs. (145 kg). Damage to parts
or personal injury can occur if precautions are not
taken. Make certain lifting equipment has adequate
capacity.
CAUTION
!
!
The cable drum is supported in the winch housing
by bearings on the output ring gear and the brake
housing. If either of these components is removed,
and the cable drum is not supported externally as de-
scribed in the text, the cable drum may come loose
in the housing. The cable drum weighs approximately
1,000 lbs. (454 kg). Damage to parts or personal in
-
jury can occur if precautions are not taken. Ensure
lifting equipment has adequate capacity.
CAUTION
!
!
The motor cover (137) weighs approximately 108 lbs. (49 kg). The hydraulic motor assembly (500)
weighs approximately 110 lbs. (50 kg). The brake assembly (300) weighs approximately 140 lbs. (64
kg). The cable drum (102) weighs approximately 1,000 lbs. (454 kg). Damage to parts or personal
injury can occur if precautions are not taken. Ensure lifting equipment has adequate capacity.
CAUTION
!
!