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oxford diffraction KMW3000C, User Manual

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CONTENTS

KMW3000C

Version 1

USER MANUAL

KMW3000CChiller v1.1.doc

Page

iv

6.1 Warnings and Cautions......................................................................................................... 14
6.2 Controls and Indicators ......................................................................................................... 14
6.3 Switch-on Procedure (Manual).............................................................................................. 14
6.4 Switch-on Procedure (Remote)............................................................................................. 14

7. Maintenance Schedule ..................................................................15

7.1 Introduction............................................................................................................................ 15
7.2 Weekly Maintenance Schedule............................................................................................. 15

8. Maintenance Instructions..............................................................16

8.1 Filling The Reservoir With Water .................................................................................... 16
8.2 Cleaning The Water Filters ............................................................................................. 17

9. Trouble Shooting ...........................................................................18
10. Spares ...........................................................................................19
11. Additional Information.................................................................20

11.1 Drawings ............................................................................................................................. 20

12. CE Conformity Notice..................................................................21

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Summary of Contents for KMW3000C

Page 1: ...r Manual KMW3000C Water Chiller Unit October 2001 Version 1 1 Oxford Diffraction Limited 20 Nuffield Way Abingdon Oxon OX14 1RL UK Tel 44 0 1235 532132 Fax 44 0 1235 528005 http www oxford diffraction com ...

Page 2: ... it is essential that the item is shipped together with a signed declaration that the product has not been exposed to any hazardous contamination or that appropriate decontamination procedures have been carried out so that the product is safe to handle Care has been taken to ensure the information in this manual is accurate and at an appropriate level Please inform Oxford Diffraction if you have a...

Page 3: ... 4 Water Supply 5 4 Technical Description 6 4 1 Overview 6 4 2 Operating Principles 6 4 2 1 Tap water circuit 6 4 2 2 Closed Circuit 7 4 2 3 Control Unit 8 4 3 Interfaces 8 4 3 1 Water Supply 8 4 3 2 Electrical Connections 9 5 Handling Installation Storage and Transit Information 10 5 1 Reception and Handling 10 5 1 1 Delivery 10 5 1 2 Unpacking 10 5 1 3 Weights Dimensions and Lifting Points 10 5 ...

Page 4: ... Procedure Manual 14 6 4 Switch on Procedure Remote 14 7 Maintenance Schedule 15 7 1 Introduction 15 7 2 Weekly Maintenance Schedule 15 8 Maintenance Instructions 16 8 1 Filling The Reservoir With Water 16 8 2 Cleaning The Water Filters 17 9 Trouble Shooting 18 10 Spares 19 11 Additional Information 20 11 1 Drawings 20 12 CE Conformity Notice 21 ...

Page 5: ...t Warning symbols on the equipment have the following meanings Protective conductor terminal Earth ground terminal CAUTION Risk of electric shock CAUTION Refer to accompanying documents See original manufacturers manuals for further safety data on third party equipment supplied with the system A list of these is given in this manual WARNING Do not take risks You have a responsibility to ensure the...

Page 6: ...nd that it can be isolated locally via a clearly labelled clearly visible and easily accessible isolating switch Isolate the supply before carrying out any maintenance work 1 2 3 First Aid A course in first aid to include methods of artificial respiration is recommended for those whose work involves equipment which may produce a high voltage WARNING Do not attempt to administer first aid to someon...

Page 7: ...are a number of moving parts in the system which are powered by electric motors Warning Injury could result if clothing or body parts become caught in moving mechanisms Keep clothing hands etc away from moving mechanisms 1 6 Modifications and Service The manufacturer will not be held responsible for the safety reliability or performance of the equipment unless assembly operations extensions re adj...

Page 8: ...ll personnel who are likely to operate the system or come into contact with any of the system components should read the SAFETY section of the manual This provides basic information aimed at highlighting the safety hazards associated with the equipment The purpose of this manual is to explain how to operate the equipment explain how to interface to the equipment list performance characteristics of...

Page 9: ...ater flow rate 4 2 l min Pressure 0 3 0 8 bar adjustable Temperature stability 1 ºC Filter type 10 µm fibber filter 3 3 Electrical Services Power connection 1 N AC 230V 10 50 60 Hz Maximum power consumption 300 W Maximum mains current 1 2 A Main fuse 6 3 A 3 4 Water Supply Reservoir water Optically clear neutral pH de ionised water Connections Quick release type designed for pipes of size 10 x 3 m...

Page 10: ...ated on the side of the chiller Figure 4 1 1 The KMW3000C Chiller 4 2 Operating Principles 4 2 1 Tap water circuit Tap water from the mains supply passes through a filter on the front of the KMW3000C The water then enters the unit through a manual cut off valve before passing to the temperature modulated valve The temperature modulated valve controls the temperature stabilisation in the closed wat...

Page 11: ...led Water returning from the devices passes through the front panel of the KMW3000C via a manual valve The water then flows to the pressure sensor the heat exchanger and back into the water reservoir Figure 4 2 1 Schematic of the KMW3000C chiller Figure 4 2 2 View from above of the KMW3000C with the top cover removed T Status lights Enable 230VAC 50Hz 24VAC 50Hz Control Tap water inlet Tap water o...

Page 12: ...l unit controls the operation of the pump s motor and the supply of power from the power producing device Three lights on the front panel indicate the status of the unit 4 3 Interfaces 4 3 1 Water Supply Four water connections are located on the front panel of the KMW3000C The closed circuit connectors are combined with manual valves The connectors are of the Jubilee Clip type and are designed for...

Page 13: ...9 Key switch Logic unit PCB 1 J1 10 2 J1 11 Level pressure sensors Logic unit PCB 1 Level J1 12 Level J1 14 Level Shortcut to Pressure 1 1 Pressure Shortcut to Level 3 2 Pressure J1 15 3 Pressure J1 13 Status lights Logic unit PCB RED J1 16 YELLOW J1 17 GREEN J1 18 Common J1 19 J5 Power supply socket Logic unit PCB 1 Line Soldered on to PCB 2 PE Soldered on to PCB 3 Neutral Soldered on to PCB J4 M...

Page 14: ...to the equipment if not handled correctly Use suitable lifting equipment and procedures Only lift the packing case from the bottom CAUTION Do not remove the equipment from the packing crate until it has been moved to its designated installation site The equipment has been carefully packed to protect the equipment from damage in transit Removal of the packing equipment could make the equipment vuln...

Page 15: ...he minimum distance between the back or side of the casing and other equipment must be greater than 30 cm Do not place the KMW3000C close to any other heat producing equipment 5 2 1 3 Electrical Services The electrical supply must conform to the requirements stated in the SPECIFICATIONS section of this manual Locate the electricity supply close to the system and provide Phase L Neutral N Protectio...

Page 16: ...dures Caution Ensure that the water connections are made such that the water flows through the X ray generator and tube in the correct direction Failure to do this could cause the X ray generator tube to overheat 1 Connect the water pipes between the KMW3000C and the equipment to be cooled Refer to figure 5 2 2 Figure 5 2 2 Water Pipe Connections Closed circuit valves Tap water circuit valves Modu...

Page 17: ... but the heat exchange coils must be fully covered 4 Refit the top covers on the KMW3000C 5 Open all three red manual valves on the front of the KMW3000C The red tap should be in line with the water pipe when the valve is open 6 Plug the KMW3000C mains power cable into the mains supply 7 Set the Temperature Setting valve knob to position 6 for optimum temperature stabilisation 8 The KMW3000C is no...

Page 18: ...en there is a fault A temperature gauge indicates the temperature of the water in the reservoir 6 3 Switch on Procedure Manual 2 Check that the water pipes are properly connected 3 Switch on the KMW3000C by turning the key switch to the right NOTE The KMW3000C performs a flow control procedure which lasts 2 to 4 seconds 4 After a few seconds check that the green light on the front panel is illumin...

Page 19: ...y and performance of this system WARNING Before performing any maintenance task ensure that you have read and understood the HEALTH AND SAFETY INFORMATION at the beginning of this manual Maintenance that can be performed by the user is limited to replacing consumable items and cleaning the water filter Other tasks should be carried out by the user s authorised service representative 7 2 Weekly Mai...

Page 20: ...RNING Ensure that the power is switched off at the mains and that the plug has been disconnected from the mains power supply before removing the top of the KMW3000C Dangerous voltages are present on the KMW3000C s terminals when the power is on 3 Remove the top of the KMW3000C WARNING Do not allow water to splash on the electrical circuits of the KMW3000C Failure to prevent water from coming into ...

Page 21: ... When As required Tools None Procedure 1 Switch off the KMW3000C 2 Remove the plug from the electricity socket 3 Close the manual valve on the tap water inlet 4 Remove the filter cover 5 Remove the filter 6 Clean the filter under clean running water 7 Open the manual valve 8 Check for water leaks If there are any leaks remake the connection ...

Page 22: ...ously Yellow light is illuminated the KMW3000C stops working The closed water circuit is blocked or not properly connected Check the valves and pipes then restart the KMW3000C If the solution above does not work check that the x ray filter is not blocked Refer to manual for the X ray equipment for details of cleaning the filter No status lights are illuminated and the KMW3000C will not operate The...

Page 23: ...ersion 1 USER MANUAL KMW3000CChiller v1 1 doc Page 19 10 Spares Part Number Description CZ 02 00 001 A KMW3000C water filter 25 micron cartridge 5 pieces CZ_02 00 002 A KMW3000C water filter 50 micron cartridge 5 pieces ...

Page 24: ...ADDITIONAL INFORMATION KMW3000C Version 1 USER MANUAL KMW3000CChiller v1 1 doc Page 20 11 Additional Information 11 1 Drawings Drawing no Title KMW3000C Circuit Diagram ...

Page 25: ...dshire OX14 1RL declare under our sole responsibility that the following equipment KMW3000C Serial Number From Oxford1 2000 3000C to which this declaration relates are in conformity with the relevant provisions of the following standard s or other normative document s when installed in conformance with the installation instructions contained in the product documentation EN 55011 Group 1 Class A fo...

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