OTC CPTX 400-2 Synergy, User Manual

Page: 3 / 88

Inhaltsverzeichnis/Contents
DE/GB
CPTX 400-2/400-2w/450-2w Synergy
Foreword .............................................................................................................................44
1. Regulations for the prevention of accidents ................................................................46
1.1 Connection of the power source ..................................................................................46
1.2 Operator protection .....................................................................................................47
1.3 Prevention of fire and slag ..........................................................................................47
1.4 Risk of poisoning .........................................................................................................48
1.5 Installation of the power source ...................................................................................48
1.6 Transport of the power source ....................................................................................49
1.7 Safety measures .........................................................................................................49
2. Description of the welding equipment ..........................................................................50
3. Construction of the power source ................................................................................50
4. Execution of the instruments ........................................................................................51
4.1 The housing ................................................................................................................51
4.2 The transformer ..........................................................................................................51
4.3 Rectifier ......................................................................................................................51
4.4 Choke .........................................................................................................................51
4.5 Isolation transformer ...................................................................................................51
4.6 Microprocessor control ................................................................................................51
5. Specifications .................................................................................................................52
5.1 External view CPTX 400-2/400-2w/450-2w Synergy ...................................................53
6. Description of the functions (CPTX 400-2/400-2w/450-2w Synergy) ...........................54
6.1 Choice of the welding mode ........................................................................................56
6.2 Overview of the synergic programs .............................................................................57
6.3 Welding settings..........................................................................................................57
6.3.1 Manual welding mode ...........................................................................................57
6.3.2 Synergetic mode ..................................................................................................59
7. Preparations for welding ................................................................................................62
7.1 Power connection .......................................................................................................62
7.2 Gas cylinder ................................................................................................................62
7.3 Setting up the torch .....................................................................................................62
7.2 Wire spool ...................................................................................................................62
7.3 Inching of the wire .......................................................................................................62
7.4 Selection of the appropriate feed rolls .........................................................................63
8. Welding ...........................................................................................................................64
8.1 Setting of welding current ............................................................................................65
8.2
– 2T – (2-stroke mode)................................................................................................65
8.3
– 4T – (4-stroke mode)................................................................................................65
8.4 Softstart ......................................................................................................................65
9. Additives for the welding operation ..............................................................................66
9.1 Preparation of the toes ................................................................................................66
9.2 Welding parameters ....................................................................................................67
10. Welding defects ............................................................................................................71
11. Maintenance ..................................................................................................................72
11.1 Daily ..........................................................................................................................72
11.2 Weekly ......................................................................................................................72
11.3 All six months ............................................................................................................72
12. Services and warranty .................................................................................................72
13. Troubleshooting ...........................................................................................................73
14. Spare part list CPTX 400-2/400-2w/450-2w Synergy ...................................................76
14.1 Connection diagram CPTX 400-2 Synergy ................................................................82
14.2 Connection diagram CPTX 400-2w/450-2w Synergy ................................................83
14.3 Connection diagram CMX 152/152w Synergy ...........................................................84
14.4 Connection diagram CMX 154w Synergy ..................................................................84
14.5 Connection diagram UP-DOWN torch/remote start ...................................................85