Osburn SATURNA Installation And Operating Instructions Manual Download Page 36 | Manualshive

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36

6.0 REPLACEMENT PARTS

When requesting service or replacement parts, refer to your dealer. The following information’s will
be asked for; the model name “Saturna”, the type of gas used, serial number and proof of purchase.
The damaged parts must be replaced by Osburn genuine parts. You can consult the spare parts list
on our website at

www.osburn-mfg.com

or contact your Osburn dealer.

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Summary of Contents for SATURNA

Page 1: ...vicinity of this or any other appliance What to do if you smell gas Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas...

Page 2: ...N 11 3 3 3 THERMOSTAT OR WALL SWITCH INSTALLATION 11 3 3 4 VENT INSTALLATION 14 3 3 5 FACEPLATE INSTALLATION 19 3 3 6 FIRE BOX COMPONENTS INSTALLATION 21 3 3 6 3 DECORATIVE DOORS INSTALLATION 23 3 3 7...

Page 3: ...l 13 3 w c 3 3 kPa GAS INLET SUPPLY PRESSURE Maximum 13 5 w c 3 4 kPa Maximum 13 5 w c 3 4 kPa ORIFICE SIZE 0 4500 36 DMS 120 3 05mm 50 DMS 070 1 78mm AIR SHUTTER OPENING CLOSED 25 to 50 OPEN CONTROL...

Page 4: ...codes with the National Electric Code ANSI NFPA No 70 1990 in the U S or with the current CSA C22 1 Canadian Electrical Code in Canada In the state of Massachusetts this product can only be installed...

Page 5: ...onry fireplace must meet the minimum building code requirements or the equivalent for a safe installation Factory built fireplaces and their chimneys must be certified and meet local code requirements...

Page 6: ...CAUTION Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or contact with hot surfaces Young children should be carefully supervised...

Page 7: ...7 2 2 Lighting instructions...

Page 8: ...tions before starting installation and follow them carefully during installation to ensure maximum benefit and safety Failure to follow these instructions will void your warranty and may present a fir...

Page 9: ...the vent system the gas piping and the fan wiring Combustible surfaces such as the hearth mantle and facing must also be planned for NOTE All Installations Require Venting 3 3 1 Minimum clearances to...

Page 10: ...IDE WALL COMBUSTIBLE TOP MANTLE COMBUSTIBLE SHELF FLOOR PROTECTION COMBUSTIBLE SIDE MANTLE E H Figure 7a Figure 7b A Combustible side wall to unit B Combustible side mantle to unit C Combustible top m...

Page 11: ...ssure tap located on the front of the control valve Figure 3 WARNING Do not use an open flame to test for gas leaks 3 3 3 Thermostat or wall switch installation The burner control switch is located on...

Page 12: ...14 1 6 100 30 5 TABLE 2 2 Solder an appropriate wire connector to each wire To connect to the burner switch 1 4 female quick connects are required and to connect directly to the valve use spade tongue...

Page 13: ...13 INLET P IL O T TH OFF ON LO HI TP TH TP OUTLET THERMOPILE Figure 8a INLET OFF ON P IL O T TP TH LO HI TP TH OUTLET THERMOPILE Figure 8b...

Page 14: ...ing this appliance into large fireplace cavities the vents may be connected directly to their attachments with the appliance in place Smaller cavities may require detaching the flue collar plate so th...

Page 15: ...flashing onto the existing chimney c Attach the liners to the two 3 outlets on the approved Chimney Liner Termination Kit by first liberally applying High Temperature Sealant to the gasketed joint an...

Page 16: ...16 3 LINER COUPLER ADAPTERS OPTIONAL INTAKE VENT EXHAUST 3 LINER FLASHING HIGH WIND CAP ADAPTER ADAPTERS OPTIONAL EXHAUST INTAKE VENT 3 LINER FLASHING ADAPTER HIGH WIND CAP Figure 10...

Page 17: ...17 Figure 11...

Page 18: ...406 508mm above the hearth d Push the insert back into the enclosure feeding the positioning strap through the slot at the top rear of the air jacket Ensure that the strap passes freely under the air...

Page 19: ...ing one 1 screw each side Figure 14 5 Attach the left and right brass trim sides to the top trim with the corner brackets supplied Figure 15a 6 Slip the assembled trim over the faceplate and push the...

Page 20: ...20 Figure 15a Figure 15b Figure 16 Figure 17...

Page 21: ...1 3 3 6 Fire box components installation 3 3 6 1 Installing logs Step 1 Place the rear log on the pins located on the burner tray Step 2 Place the front right log on the pins located on the burner tra...

Page 22: ...g Logs continued Step 3 Place the left front log on the pins located on the burner tray Step 4 Place the top Y log on the rear and front right log using the fixation pins located on the back and front...

Page 23: ...me then attached the two 2 hook clamps located on the front underside of the firebox to the bottom door hinges Removal is reverse order Warning Do not operate the appliance with the glass front remove...

Page 24: ...e off some odor It is important to ventilate the house during these initial burns We advise removing young children elderly persons and anyone suffering from breathing disorders or are sensitive to ox...

Page 25: ...proper operation the pilot and main burner flames must be steady and not lifting off or floating The top 3 8 1 2 10 13mm of the thermopile should be engulfed by the pilot flame The pilot flame adjustm...

Page 26: ...in access to the air shutter lever open the decorative front doors the lever passes through the control panel cover Pushing the lever to the rear increases aeration which will cause the flames to appe...

Page 27: ...gure 22 To adjust damper 1 Open the decorative doors 2 Loosen but do not remove actuator lock screw 3 3 Pull or push the actuator to the required setting for your vent length see Table 3 4 Tighten act...

Page 28: ...he USA derate the heater from sea level according to the gas installation code Altitude adjustment by changing the burner orifice Natural Gas ALTITUDE up to ft REDUCTION ORIFICE SIZE DMS TARGET INPUT...

Page 29: ...cooled to room temperature Open the door remove the logs remove the 2 burner mounting screws one on the left and one on the right and lift the burner out of the unit When re installing the burner mak...

Page 30: ...it up and towards you then out of the firebox 6 Remove the pilot hood by pulling it straight up and then unscrew the pilot orifice using an Allen key Screw in the new orifice and replace the pilot ho...

Page 31: ...Safety screens removed for service must be replaced prior to operating the heater Annual service An annual service call should take between 1 2 hours Start by disassembling the unit take off the glas...

Page 32: ...flame pattern with the figures in Section 3 3 6 For re lighting refer to the lighting instructions in Section 2 2 4 6 Fan replacement electrical schematic Caution Label all wires prior to disconnectio...

Page 33: ...33 Figure 24 GROUND ON OFF SWITCH AND SPEED CONTROL THERMODISC BLOWER WHITE NEUTRAL BLACK HOT GREEN GROUND Figure 25...

Page 34: ...nect all gas lines 5 Low pressure may be caused by bent line 5 Check for a kinked line 6 Valve control knob not fully depressed in PILOT position 6 Fully depress control knob II Pilot will not stay li...

Page 35: ...ge is still insufficient replace thermopile 9 Wall switch thermostat or wires are defective 9 Follow previous corrective action check switch and wiring Replace where defective 10 Defective spill switc...

Page 36: ...The following information s will be asked for the model name Saturna the type of gas used serial number and proof of purchase The damaged parts must be replaced by Osburn genuine parts You can consul...

Page 37: ...are based on predetermined rate schedule and must not exceed the wholesale price of the replacement part All labour and freight costs covered by this warranty are limited according to the table below...

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