Orientalmotor BXII Series Operating Manual Download Page 1

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HP-5058-3

Data Setter

OPX-2A

Ⅱ

Series

OPERATING MANUAL

Thank you for purchasing an Oriental Motor product.
This Operating Manual describes product handling procedures and safety precautions.

•

Please read it thoroughly to ensure safe operation.

•

Always keep the manual where it is readily available.

Table of contents

1  Safety precautions ...............................2
2  Introduction ..........................................3
3  Preparation ..........................................4

3.1  Checking the product ............................ 4
3.2  Names and functions of parts ............... 4
3.3  How to read the display ......................... 5
3.4  How to read the LED indicators ............ 5
3.5  Types of operation modes ..................... 5
3.6  Basic operations of the

OPX-2A

........... 6

3.7 Edit lock function ................................... 7
3.8 Rewriting the driver

’

s non-volatile

memory ................................................. 7

4 Installation and connection of the

OPX-2A

...............................................8

4.1  Location for installation ......................... 8
4.2  Installation method ................................ 8
4.3  Connecting to the driver ........................ 9
4.4  Error display on

OPX-2A

screen ........... 9

5 When using the product with the

speed control mode ...........................10

5.1  Screen transitions ............................... 10
5.2  Monitor mode ...................................... 14
5.3  Data mode ........................................... 18
5.4  Parameter mode ................................. 20
5.5  Test mode ............................................ 22
5.6  Copy mode .......................................... 25

6 When using the product with the

position control mode ........................28

6.1  Screen transitions ............................... 28
6.2  Monitor mode ...................................... 32
6.3  Data mode ........................................... 37
6.4  Parameter mode ................................. 38
6.5  Test mode ............................................ 39
6.6  Copy mode .......................................... 42

7 Parameter ..........................................43

Summary of Contents for BXII Series

Page 1: ...cators 5 3 5 Types of operation modes 5 3 6 Basic operations of the OPX 2A 6 3 7 Edit lock function 7 3 8 Rewriting the driver s non volatile memory 7 4 Installation and connection of the OPX 2A 8 4 1 Location for installation 8 4 2 Installation method 8 4 3 Connecting to the driver 9 4 4 Error display on OPX 2A screen 9 5 When using the product with the speed control mode 10 5 1 Screen transition...

Page 2: ...tric shock or injury Assign qualified personnel the task of installing wiring operating controlling inspecting and troubleshooting the product Failure to do so may result in fire electric shock or injury When the driver s protective function is triggered first remove the cause and then clear the protective function Continuing the operation without removing the cause of the problem may cause malfun...

Page 3: ... The OPX 2A can be used to save data in addition to setting of operation data and parameters There are four destinations data banks to save data OPX 2A Data bank 1 Data bank 0 Data bank 2 Data bank 3 Driver Driver Set operation data and parameters Up to 4 sets of operation data and parameters can be saved Copy any one of the four sets to the driver The OPX 2A can be used for the following purposes...

Page 4: ...ors These LED indicators are used to indicate the operation mode of the OPX 2A and the driver status Use this button to select data or change the displayed item or move to the lower level Use this button to change the operation mode or move to the upper level Use these buttons to change the selected item or set data and parameters Use these buttons to increase or decrease the value or change the s...

Page 5: ... in the data mode Lit in the monitor mode Lit while an alarm is present Lit while a warning is present Lit while the motor is operating Not used Lit while the edit lock function is enabled Not used Not used 3 5 Types of operation modes The OPX 2A has multiple operation modes The operation mode will change every time the key is pressed The display starts in the monitor mode when the power is turned...

Page 6: ...xample If you want to use a function in the test mode press the key to select the test mode indicated by a lit TEST LED The top screen of the test mode is displayed 2 Press the key to move to the lower level 3 Use the keys to select a desired item 4 To move to the lower level press the key To return to the previous level press the key As explained above use the key to navigate through the levels a...

Page 7: ...ppears input a different value that falls within the setting range 3 7 Edit lock function Enable the edit lock function if you want to prevent operation data and parameters from being edited or cleared Operation data and parameters cannot be changed or deleted while the edit lock function is enabled Setting the edit lock function Press the key for at least 5 seconds on the top screen in each mode ...

Page 8: ...rect sun Area free of excessive amount of dust iron particles or the like Area not subject to splashing water rain water droplets oil oil droplets or other liquids Area free of excessive salt Area not subject to continuous vibration or excessive shocks Area free of excessive electromagnetic noise from welders power machinery etc Area free of radioactive materials magnetic fields or vacuum 1000 m 3...

Page 9: ... the driver Turning on the power to the driver will also turn on the power to the OPX 2A Turning off the driver power will turn off the OPX 2A power Turn off the driver power before connecting or disconnecting the OPX 2A cable 4 4 Error display on OPX 2A screen The following error message is displayed on the OPX 2A screen Error display Description Remedial action A communication error occurred bet...

Page 10: ...actor Operation data number Warning I O monitor Monitor mode Top screen Input monitor Output monitor External voltage monitor Warning record 1 latest Warning record 10 oldest Clear warning records Alarm Alarm record 1 latest Alarm record 10 oldest Alarm reset Clear alarm records Execute blinking Execute blinking Execute blinking Control mode ...

Page 11: ... is in an OFF state all functions of the test mode cannot be executed Downloading and initializing are also disabled Data number selection 0 Data number selection 15 Operation speed Numerical entry Writing data blinking Torque limiting Numerical entry Writing data blinking Acceleration time Numerical entry Writing data blinking Deceleration time Numerical entry Writing data blinking Executing blin...

Page 12: ...peed reduction ratio Parameter selection Parameter setting I O test JOG operation Data number selecting operation Execute Teaching function Execute Input monitor Output test External voltage monitor Output test Writing data blinking Data number selection 0 Data number selection 15 Operation blinking Operation blinking Data number selection 15 Writing data blinking Writing data blinking Data number...

Page 13: ...ute blinking Initialization Initialize operation data Initialize parameters Initialize all data Execute blinking Execute blinking Execute blinking Verification Data bank selection 0 Data bank selection 3 Verification result Matched Verification result Unmatched Data bank selection 3 Copy mode Monitor mode In the lower level except the top screen press the key to return to the previous level ...

Page 14: ...to select the monitor mode 2 Press the key on the top screen in the monitor mode 3 Use the keys to select the item you want to monitor Top screen in the monitor mode Speed Load factor Operation data number Alarm Control mode I O monitor Warning Monitor items Speed unit r min The motor operation speed can be checked While the motor rotates in the counter clockwise direction CCW the sign is displaye...

Page 15: ...ions are limited by the edit lock function the screens in gray color are not displayed Note Do not turn off the driver power while an alarm is being reset or alarm records are being cleared while the display is blinking Doing so may damage the data Some alarms cannot be reset using the OPX 2A Check by the following table To reset these alarms cycle the driver power Alarm code list Code Alarm name ...

Page 16: ...ing cleared blinking Warning record 2 Warning If operations are limited by the edit lock function the screens in gray color are not displayed Note Do not turn off the driver power while warning records are being cleared while the display is blinking Doing so may damage the data Warning records will automatically be cleared by turning off the driver power Warning code list Code Warning name 10 Exce...

Page 17: ...nt LED display corresponds to a signal The corresponding digit is lit when the signal is ON and the digit is unlit when the signal is OFF Input monitor IN0 IN1 IN2 IN3 IN4 IN6 IN5 IN8 IN7 Output monitor OUT0 OUT1 OUT2 External voltage monitor V The voltage value input by the analog external setter can also be checked Control mode The present control mode can be checked Speed control mode Speed con...

Page 18: ...r display appears input a different value that falls within the setting range Operation in the data mode 1 Use the key to select the data mode 2 Press the key on the top screen in the data mode 3 Use the keys to select a desired operation data number 4 Press the key The display changes to the setting screen of the items in the operation data 5 Use the key to select the operation data item you want...

Page 19: ...on speed 3000 r min from the standstill state 0 001 Deceleration time The deceleration time is set as the time needed for the motor to stop from the rated rotation speed 3000 r min Data clear Restores the operation data to the initial value The motor may not start operating with the torque limiting value depending on variations in load torque individual differences in motors gearheads or drivers a...

Page 20: ...ely Executes the recalculation and setup immediately when writing the parameter Effective after stopping the operation Executes the recalculation and setup after stopping the operation Effective after turning the power ON again Executes the recalculation and setup after turning the power ON again Operation in the parameter mode 1 Use the key to select the parameter mode 2 Press the key on the top ...

Page 21: ... ratio digit setting 2086 Use to increase decrease the value Use to navigate through the digits Use to increase decrease the value Use to navigate through the digits Use to increase decrease the value Use to navigate through the digits Use to increase decrease the value Use to navigate through the digits 2 Press the key The display changes to the parameter select screen 3 Use the keys to enter 208...

Page 22: ...d teaching function cannot be executed while the FREE signal or STOP signal is being ON Be sure to execute after turning the signal OFF In I O test if the screen changes to the lower level all of I O signals and operation will be disabled When the HMI input is OFF test mode cannot be executed Operation in the test mode 1 Use the key to select the test mode 2 Press the key on the top screen in the ...

Page 23: ...respond to the values set in the JOG operation speed parameter ID 323 JOG acceleration deceleration parameter ID 324 and JOG operation torque parameter ID 2081 respectively The next example shows the display that appears when setting the rotation speed of the initial value to 300 r min and operating the motor in the reverse direction using the key The rotation speed is displayed while JOG operatio...

Page 24: ...is pressed When decelerating the speed press the key If the key is pressed when the operation speed is 0 r min the motor rotates in the reverse direction and increases the speed When decelerating the speed press the key The acceleration deceleration time of the teaching function corresponds to the value set in the JOG acceleration deceleration rate parameter ID 324 and the torque corresponds to th...

Page 25: ... driver data Data saved in the driver can be restored to their initial values Operation in the copy mode 1 Use the key to select the copy mode 2 Press the key on the top screen in the copy mode 3 Use the keys to select the item you want to perform Download Verification Upload Initializing Top screen in the copy mode What happens when the key is pressed while the motor is operating During operation...

Page 26: ... the display will return to the top screen of download Blinking display Description Action The product series of the driver to which data is downloaded is wrong Check the product series of the driver Check the data bank number on the OPX 2A An error occurred while data was being downloaded Execute download again If the same error occurs the data saved in the OPX 2A may be damaged Upload the applic...

Page 27: ...duct series of the driver against which data is verified is wrong Check the product series of the driver Check the data bank number on the OPX 2A An error occurred while data was being verified Execute verification again If the same error occurs the data saved in the OPX 2A may be damaged Upload the applicable data to set the OPX 2A data again The specified data bank number does not contain data C...

Page 28: ...ition Operation data number Selected number Warning I O monitor Monitor mode Top screen Input monitor Output monitor External voltage monitor Warning record 1 latest Warning record 10 oldest Clear warning records Alarm Alarm record 1 latest Alarm record 10 oldest Alarm reset Clear alarm records Execute blinking Execute blinking Execute blinking Control mode ...

Page 29: ... number selection 15 Operation mode Position Operation speed Operation function Writing data blinking Numerical entry Numerical entry Writing data blinking Numerical entry Writing data blinking Single Writing data blinking Linked motion2 Writing data blinking Linked motion Dwell time Writing data blinking Sequential positioning Numerical entry Writing data blinking Torque limiting Numerical entry ...

Page 30: ...lection 0 The motor continuously rotates at the JOG operation speed if the key is kept pressing The motor continuously rotates at the JOG operation speed if the key is kept pressing Parameter mode Data mode Test mode Parameter ID input Example Speed reduction ratio Parameter selection Parameter setting Writing data blinking I O test JOG operation Execute Input monitor Output test External voltage ...

Page 31: ...zation Execute blinking Execute blinking Execute blinking Verification Data bank selection 0 Data bank selection 3 Data bank selection 0 Data bank selection 3 Verification result Matched Verification result Unmatched Copy mode Monitor mode Initialize operation data Initialize parameters Initialize all data In the lower level except the top screen press the key to return to the previous level ...

Page 32: ...g code will be displayed the item to identify the details of the alarm warning can be checked Up to ten most recent alarms warnings can be displayed starting from the latest one Also alarm warning records can be cleared The alarm currently present can be reset Checking I O signals The ON OFF status of each I O signal of the driver can be checked Operation in the monitor mode 1 Use the key to selec...

Page 33: ...atio parameter ID 2087 Position The present position of the motor with reference to the home position can be checked Load factor Unit The motor generating torque can be checked The present load factor is displayed based on the rated torque being 100 Operation data number The operation data number corresponding to the present positioning operation can be checked Operation data number When is displa...

Page 34: ...rm records are being cleared while the display is blinking Doing so may damage the data When operations are limited by the edit lock function the alarm records cannot be cleared Some alarms cannot be reset using the OPX 2A Check by the following table To reset these alarms cycle the driver power Alarm code list Code Alarm name Reset using the OPX 2A 10 Excessive position deviation Possible 20 Over...

Page 35: ...f operations are limited by the edit lock function the screens in gray color are not displayed Note Do not turn off the driver power while warning records are being cleared while the display is blinking Doing so may damage the data When operations are limited by the edit lock function the warning records cannot be cleared Warning records will automatically be cleared by turning off the driver powe...

Page 36: ...ment LED display corresponds to a signal The corresponding digit is lit when the signal is ON and the digit is unlit when the signal is OFF Input monitor IN0 IN1 IN2 IN3 IN4 IN6 IN5 IN8 IN7 Output monitor OUT0 OUT1 OUT2 External voltage monitor V The voltage value input by the analog external setter can also be checked Control mode The present control mode can be checked Position control mode Spee...

Page 37: ...ue you have input is outside the setting range Error will be displayed for 1 second If this error display appears input a different value that falls within the setting range Operation in the data mode 1 Use the key to select the data mode 2 Press the key on the top screen in the data mode 3 Use the keys to select a desired operation data number 4 Press the key The display changes to the setting sc...

Page 38: ...0 1 Acceleration time 0 100 0 000 to 30 000 s Sets the acceleration time for positioning operation The acceleration time is set as the time needed for the motor to reach the rated rotation speed 3000 r min from the standstill state 0 001 Deceleration time Sets the deceleration time for positioning operation The deceleration time is set as the time needed for the motor to stop from the rated rotati...

Page 39: ...ber selecting operation return to home operation and teaching function cannot be executed while the FREE signal or STOP signal is being ON Be sure to execute after turning the signal OFF When changing from the item selection screen to a lower level the following inputs will be disabled START SSTART HOME JOG FWD RVS and MS0 to MS5 In I O test if the screen changes to the lower level all of I O sign...

Page 40: ...est to check the connection status of the driver Input monitor Output test Top screen in the I O monitor External voltage monitor Each digit on the 7 segment LED display corresponds to a signal The LED is lit when the input signal is ON and it is unlit when the input signal is OFF Use the keys to switch the ON OFF state of the output signal is displayed when the signal is ON while is displayed whe...

Page 41: ...Note During operation the motor rotates at the specified operation speed while each applicable key is pressed Before executing operation consider the status of the equipment and condition of its surroundings to confirm thoroughly that motor rotation will not cause any dangerous situation JOG operation cannot be executed while the FREE signal or STOP signal is being ON Be sure to execute after turn...

Page 42: ...ng the keys on the OPX 2A you can operate the motor and set the attained position in the operation data The absolute mode will be automatically selected as the operation mode of any position data set in teaching function The operation speed acceleration deceleration time and torque for teaching function will correspond to the values set in the JOG operation speed parameter ID 323 JOG acceleration ...

Page 43: ...e 2 Speed control Position control 256 STOP input action Sets how the motor should stop when the STOP input is turned ON 0 Immediate stop 1 Deceleration stop 2 Immediate stop current OFF 3 Deceleration stop current OFF Speed control mode disable servo lock 0 2 Immediate stop 1 3 Deceleration stop 0 A 258 Overtravel action Sets how the motor should stop when an overtravel has occurred 0 Immediate s...

Page 44: ... motor will be displayed 100 to 9999 100 A 2086 Speed reduction ratio digit setting 0 1 1 0 1 2 0 01 2 2087 Speed increasing ratio If the speed increasing ratio is set the rotation speed that is calculated based on the actual speed of the motor will be displayed 1 to 5 1 2289 Continuous operation Uses in the BX compatible mode position control Sets whether to enable or disable the continuous opera...

Page 45: ... 1300 63 7 Conveyor transfer speed m min 20 4 is displayed on the OPX 2A Motor parameter All parameters can be set in both the speed control mode and position control mode The parameters that can be used vary depending on the control mode ID Parameter name Description Setting range Initial value Effective 1 Control mode 2 Speed control Position control 290 Position loop gain Adjusts the motor resp...

Page 46: ... filtered and the motor response can be adjusted When the speed filter level is increased the motor operation at starting stopping will become smooth Note however that an excessively long filter level will result in lower synchronization against the commands Set an appropriate value according to the specific load and application Setting speed Motor speed Setting speed Motor speed MOVE output END o...

Page 47: ...condition in which the overload warning generates 50 to 100 100 1 Indicates the timing for the data to become effective A Effective immediately 2 Possible to use Not possible to use Return to home parameter All parameters can be set in both the speed control mode and position control mode The parameters that can be used vary depending on the control mode ID Parameter name Description Setting range...

Page 48: ...ata to become effective A Effective immediately C Effective after turning on the power again 2 Possible to use Not possible to use Analog adjustment parameter All parameters can be set in both the speed control mode and position control mode The parameters that can be used vary depending on the control mode ID Parameter name Description Setting range Initial value Effective 1 Control mode 2 Speed ...

Page 49: ... panel when the driver power is turned on 0 Speed 1 Detected position 2 Load factor 3 Operation data number 4 Selection number 5 Top screen of monitor mode 0 A 1 Indicates the timing for the data to become effective A Effective immediately C Effective after turning on the power again 2 Possible to use Not possible to use Analog speed torque parameter ID 2161 The setting method of operation data ca...

Page 50: ... control mode The parameters that can be used vary depending on the control mode ID Parameter name Description Setting range Initial value Effective 1 Control mode 2 Speed control Position control 2176 IN0 input function selection Assigns the input signals to the input terminals IN0 to IN8 Refer to the next table 1 3 3 C 2177 IN1 input function selection 2 4 3 2178 IN2 input function selection 48 ...

Page 51: ...7 HMI 48 M0 49 M1 50 M2 51 M3 54 TL 62 HOMES For the BX compatible mode the name of each signal changes as follows FWD CW RVS CCW STOP BRAKE HOMES HOME LS OUT output function selection parameter 0 Not used 65 ALM 66 WNG 67 READY 68 MOVE 69 END 70 HOME P 71 TLC 77 VA 85 ZSG For the BX compatible mode the name of each signal changes as follows TLC TLM Note The signals that can be used vary depending...

Page 52: ...ducts mentioned in this manual are recommended products and references to their names shall not be construed as any form of performance guarantee Oriental Motor is not liable whatsoever for the performance of these third party products Copyright ORIENTAL MOTOR CO LTD 2014 Published in February 2018 Please contact your nearest Oriental Motor office for further information Technical Support Tel 800 ...

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