ORBIMAT 180 SW
| Operating instructions
4
orbitalum tools
GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0
(17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN
8.3.3 Adjusting individual parameters .....38
8.3.4 Digital gas management.................38
8.3.5 Adjusting gas times .......................38
8.3.6 Adjusting ignition current, final
current and current slope-off ..........39
8.3.7 Adjusting the pool formation time ..39
8.3.8 Adjusting welding current and
transition times ("Slope") .............. 40
8.3.9 Adjusting pulse times ....................41
8.3.10 Adjusting weld speed and
transition time ("Slope") ................42
8.3.11 Changing the sector ...................... 44
8.4 Saving and calling up a procedure ........... 46
8.4.1 Saving a procedure ....................... 46
8.4.2 Calling up a procedure .................. 46
8.5
Locking machine with a login ....................47
8.6 Tacking function ...................................... 48
8.7 Using the second gas pressure level
("Flow Force") ..........................................49
8.8 Connecting supplementary devices ..........51
8.8.1 ORB Residual Oxygen Meter ...........51
8.8.2 Connecting and configuring the
BUP control unit .............................51
8.8.3 TIG manual welding torch ...............51
8.8.4 External remote control ..................53
8.8.5 External printer (A4) .......................53
8.8.6 External monitor /HDMI .................53
8.9 Monitoring functions ................................53
8.9.1 General information .......................53
8.9.2 Adjusting limit values .....................54
8.10 Data documentation and data
management ............................................55
8.10.1 Managing data ...............................55
8.10.2 Entering comments and application
data ("Process details") .................57
8.10.3 Working using USB ........................58
8.10.4 Viewing and printing data ..............59
8.10.5 Editing data on a PC with the
"OrbiProgCA" supplementary
software ....................................... 60
8.11 Updating and backup functions for the
software ................................................. 60
8.12 Updating software components ................61
8.13 Saving software components ...................61
8.14 Restoring software components ...............61
8.15 Working in other languages ......................61
8.15.1 Changing the language ..................61
8.15.2 Printing data in another language ...62
8.15.3 Creating a new operating
language .......................................62
8.16 Importing programs from other
Orbitalum power sources .........................62
8.16.1 Importing procedures .....................63
8.17 Special keyboard commands ....................63
8.18 Operation of the system with other mains
voltages ...................................................63
9.
Service and troubleshooting .............................. 64
9.1
Performing service work .......................... 64
9.1.1 Pumping out coolant ..................... 64
9.1.2 Performing motor calibration ......... 64
9.1.3 Adjusting an external printer ......... 66
9.1.4 Switching on an internal printer ..... 66
9.1.5 Printing a test page ........................67
9.1.6 Service screen ...............................67
9.1.7 Info............................................... 68
9.2
Possible application/operating errors ...... 68
9.2.1 Uneven weld seam ("current
fluctuations") ............................... 68
9.2.2 Annealing colors inside/outside .... 68
9.2.3 Wide seam and no weld
penetration ....................................69
9.2.4 Uneven seam/hole formation at
the end of welding .........................69
9.2.5 Ignition problems ...........................70
9.2.6 Machine does not start ..................70
9.3
List of error messages ..............................71
9.4
Status LED indicators ...............................75
9.5
Temporarily deactivating sensors and
monitoring functions ................................75
9.5.1 Sensors .........................................75
9.5.2 Monitoring limits ...........................75
9.5.3 External input for aborting .............75
9.6
Setting the date and time .........................76
10.
Maintenance and troubleshooting ......................77
10.1 Instructions for care .................................77
10.2 Maintenance and care ..............................77
10.2.1 Storage..........................................78
10.3 Servicing/Customer service ......................78
11.
EC Declaration of Conformity ....................79
