Optimum 3290360 Operating Instructions Manual Download Page 44 | Manualshive

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Version 1.0.3 - 2020-10-13

44

Translation of original instruction

EN

sa

w

-band

-speed

_gene

ral-

inf

o_GB

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m

Set of saw teeth right/left

To saw soft materials (non-ferrous metals, plastics, wood)

Group of set of saw teeth

A development to almost oscillation-free sawing of thin material cross sections, i.e. tubes and
profiles. Due to the inclined teeth in a series of set of saw teeth, smooth cut surfaces for increa-
sed cutting speeds are being achieved.

Wave-shape set of saw of teeth

A special set of saw teeth for thinnest material cross sections of up to 5 mm, i.e. thin-walled
tubes, profiles, plates, etc.

Set of a saw teeth combined tooth

The groups of teeth which are repeating throughout the band length show one or more straight
teeth whereas the other teeth are sets of cut teeth right/left.

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Summary of Contents for 3290360

Page 1: ...EN Operating Instructions Version 1 0 3 Metal band saw Part no 3290360 ...

Page 2: ...t 17 1 12 3 Mechanical maintenance work 17 1 13 Accident report 17 1 14 Electrical system 17 1 15 Inspection deadlines 18 1 16 Hydraulic system 18 2 Technical specification 2 1 Electrical connection 19 2 2 General 19 2 3 Weight 19 2 4 Speed of saw band 19 2 5 Operating material 19 2 7 Emissions 20 2 6 Environmental conditions 20 2 8 Dimensions 21 3 Delivery interdepartmental transport assembly and...

Page 3: ...Inspection and maintenance 48 5 3 Recommended operating materials 58 5 4 Cleaning 58 5 5 Repair 58 5 5 1 Customer service technician 58 5 6 Hydraulic system 59 5 6 1 Inspection and exchange of hydraulic hoses 59 5 6 2 Personnel qualified to inspect hydraulic systems 59 5 7 Cooling lubricants and tanks 62 5 7 1 Inspection plan for water mixed cooling lubricants 63 6 Ersatzteile Spare parts 6 1 Ersa...

Page 4: ... Copyright 85 8 2 Terminology Glossary 85 8 3 Storage 86 8 4 Liability claims for defects warranty 87 8 5 Advice for disposal Options of reuse 87 8 5 1 Decommissioning 88 8 5 2 Disposal of new device packaging 88 8 5 3 Disposal of the old device 88 8 5 4 Disposal of electrical and electronic components 88 8 5 5 Disposal of lubricants and coolants 89 8 6 Disposal through municipal collection facili...

Page 5: ...nance all maintenance works and functional tests are described which the operator must perform in regular intervals The illustration and information included in the present manual can possibly deviate from the current state of construction of your machine Being the manufacturer we are continuously seeking for improvements and renewal of the products Therefore changes might be performed without pri...

Page 6: ...specific applicable regulations of each country must be observed If required the relevant measures to comply with the country specific regulations must be taken before commissioning the metal band saw Always keep this documentation close to the metal band saw INFORMATION If you are unable to rectify an issue using these operating instructions please contact us for advice Optimum Maschinen Germany ...

Page 7: ...ath CAUTION A danger or unsafe procedure that can cause personal injury or damage to property ATTENTION Situation that could cause damage to the metal band saw and product and other types of damage No risk of injury to persons INFORMATION Practical tips and other important or useful information and notes No dangerous or harmful consequences for people or objects In case of specific dangers we repl...

Page 8: ... saw is used in any way other than described above modified without authoriza tion of Optimum Maschinen Germany GmbH then the metal belt saw is being used improperly We will not be held liable for any damages resulting from any operation which is not in accord ance with the intended use We expressly point out that the guarantee or CE conformity will expire due to any constructive technical or proc...

Page 9: ...oup 1 plus warning This type is not suitable for connection to a public low voltage network supplying residential buildings When connecting to a public low voltage network radio frequency interference is expected WARNING Extremely severe injuries It is forbidden to make any modifications or alternations to the operation values of the metal belt saw They could endanger people and cause damage to th...

Page 10: ...rther property might be endangered the correct function of the metal belt saw may be affected Always disconnect the metal belt saw from the electrical power supply when performing clean ing or maintenance works WARNING The metal belt saw may only be used with the safety devices activated Disconnect the metal belt saw immediately whenever you detect a failure in the safety devices or when they are ...

Page 11: ...ny possible risks of improper behaviour 1 6 2 Authorized persons WARNING Inappropriate operation and maintenance of the metal belt saw constitutes a danger for the personnel objects and the environment Only authorized staff may operate the metal belt saw Persons authorized to operate and maintain should be trained technical personnel and instructed by the ones who are working for the operating com...

Page 12: ...ed that there is no danger to personnel or objects WARNING If you bypass remove or override a safety device in any other way you are endangering yourself and other persons working on the metal belt saw The possible consequences are injuries due to components or workpieces flying off at high speed contact with rotating and revolting parts and fatal electrocution The metal belt saw features the foll...

Page 13: ...e the emergency stop button to stop the machine during normal operation The emergency stop button switches off the metal band saw INFORMATION Turn the emergency stop button clock wise after pressing it to switch on the metal band saw again Img 1 2 Control panel 1 8 3 Saw bow The saw bow of the metal band saw is pro vided with a protective cover The protective cover covers the belt guide rolls and ...

Page 14: ...otective covers before restarting the metal belt saw Img 1 4 Limit switch protective cover 1 8 4 saw band guide Refit the protective covers after each saw band change Img 1 5 Protective cover saw blade guide 1 8 5 Prohibition warning and mandatory signs INFORMATION All warning signs must be legible They must be checked regularly Positions of warning and information signs Img 1 6 SD351AV End stop s...

Page 15: ...ou need personnel protective equipment as protective equipment These are safety helmet protective glasses or face guard protective gloves safety shoes with steel toe caps ear protection Before starting work make sure that the required personnel protective equipment is available at the work place CAUTION Dirty or contaminated personnel protective equipment can cause illness General check Equipment ...

Page 16: ...alth Ensure that the harmful dust and mist generated are safely sucked off at the point of origin and routed away from the working area or filtered To do so use a suitable extraction unit CAUTION Risk of fire and explosion by using flammable materials or cooling lubricants Extra precautionary measures must be taken before machining flammable materials e g aluminium magnesium or using combustible a...

Page 17: ... issued by your Employers Liability Insurance Association or other supervisory authorities applicable to your company Fasten the loads carefully Never walk under suspended loads 1 12 3 Mechanical maintenance work Remove or install protection safety devices before starting or after completing any mainte nance work this include covers safety instructions and warning signs grounding cables If you rem...

Page 18: ...or installer that the electrical systems and operating equipment com ply with the accident prevention regulations see conformity declaration Permanently installed electrical systems and operating equipment are considered constantly monitored if they are continually serviced by qualified electricians and inspected by means of measurements in the scope of operation e g monitoring the insulation resi...

Page 19: ...mensions of saw blade mm 2925 x 27 x 0 9 mm 2 3 Weight Weight of the metal belt saw kg 600 Floor loading KN m2 7 2 4 Speed of saw band G110M Inverter basic frequency 50Hz 15 100 m min Transmission ratio Drive band saw roller 01 40 2 5 Operating material Hydraulic system Hydraulic oil viscosity 32 to 46 according to DIN 51519 quality HLP 5 3 Recommended operating materials on page 58 Gear Mobilgear...

Page 20: ...Though there is a dependency between the degree of the noise emission and the degree of the noise disturbance it is not possible to use it reliably to determine if further precaution measures are required or not The following factors influence the actual degree of the noise exposure of the operator Characteristics of the working area e g size or damping behaviour other noise sources e g the number...

Page 21: ...Technical specification Version 1 0 3 2020 10 13 21 Translation of original instruction SD351AV EN SD351AV_GB_2 fm 2 8 Dimensions 600Kg weight General tolerances according to DIN 7186 g ...

Page 22: ...suspension equipment that might break under load can cause severe injuries or even death Check that the lifting and load suspension gear has sufficient load bearing capacity and that it is in perfect condition Observe the accident prevention regulations issued by your Employers Liability Insur ance Association or other competent supervisory authority responsible for your com pany Fasten the loads ...

Page 23: ... adequate conveyor equipment for instance a crane Make sure that you distribute the loads evenly so that the metal belt saw cannot turn over while lifting Make sure that no add on pieces or var nished parts are damaged due to the load suspension Img 3 1 Load end Designation Item number Saw band set consisting of 3357501 Bi metal saw band HSS 5 8 tooth per Inch 0 Bi metal saw band HSS 6 10 tooth pe...

Page 24: ...eria The following points should be noted The device must only be installed and operated in a dry and well ventilated place Avoid places close to machines which cause chips or dust The installation site must be vibration free i e located away from presses planing machines etc The substructure must be suitable for metal band saws Pay attention also to the load bear ing capacity and evenness of the ...

Page 25: ...he machine stand Mount the side parts of the machine stand to the front part and rear part using the supplied fixing material Img 3 3 Assembly drawing machine stand 3 4 4 Assembly of the hydraulic unit and the metal band saw Place the machine stand on an appropriate foundation Equalize eventual unevenness Fasten the machine stand to the ground We recommend you to use a striker armature respectivel...

Page 26: ...crushed or damaged Img 3 5 Installation sketch of the hydraulic unit and the metal band saw WARNING The use of unstable lifting and load suspension equipment that might break under load can cause severe injuries or even death 3 4 5 Roller support assembly Mount the roller support to the machine substructure with the fixing material included in the delivery Adjust the roller support Make sure that ...

Page 27: ...the position which corresponds best to the use of the metal belt saw itself and the local conditions If necessary put the drip plate in front of the collecting trays in order to collect the coolant which discharges over the workpiece 3 4 8 Cleaning and lubricating Remove the anti corrosive agents on the metal belt saw which had been applied for trans portation and storage Therefore we recommend yo...

Page 28: ...nt Fill in coolant Img 5 12 Coolant tank on page 57 ATTENTION Destruction of the pump due dry running The pump is lubricated by the coolant Do not operate the pump without coolant 3 4 11 Checks Perform the following checks ATTENTION Danger of cutting perform the works described hereunder with care Use the prescribed protective equipment Direction of the saw teeth Control the direction of the saw t...

Page 29: ...y only take place after proper installation When first commissioning the metal band saw by inexperienced staff you endanger people and the machine We do not accept any liability for damages caused by incorrectly performed commissioning 3 5 1 Running in process INFORMATION During initial commissioning the frequency inverter may first detect an overload due to the novelty of the components and thus ...

Page 30: ...lectrician CAUTION Position the power lead for the machine in such a manner that people cannot trip over it Check the fusing fuse of your electrical supply according to the technical instructions regarding the total connected power of the machine Firmly connect the machine Please check that the type of current voltage and protection fuse correspond to the values spe cified A protective earth groun...

Page 31: ...y occur 3 6 2 Protection from Dangerous Shock Currents use of ELCBs To achieve increased safety in all installation systems and in power supply ranges for which the installation provisions stipulate or recommend the ELCB devices Measure for Protection from Dangerous Shock Currents as regulated in DIN VDE 0100 Part 410 All measures are to be mentioned Protection from indirect contact as protection ...

Page 32: ...pe A they are therefore suitable for all the circuits mentioned ELCBs of this series therefore detect all types of fault current according to the triggering characteristic B i e both smooth DC fault currents and also all AC fault currents of all frequencies and mixed frequencies up to 1 MHz are detected and switched off reliably in the event of a fault Alternating current sensitive ELCBs of type A...

Page 33: ...hine immediately in the event of any abnormality in operation and make sure it cannot be started up accidentally or without authorisation Notify the person responsible immediately of any modification Safety during operation on page 16 4 2 Control and indicating elements Abb 4 1 SD351AV 1 2 3 4 6 7 10 10 8 9 5 Pos Designation Pos Designation 1 Pressure gauge saw band tension 6 Machine vice 2 Adjust...

Page 34: ...ignation Pos Designation 11 Rotary switch ON OFF 17 Push button On 12 Main switch 18 Speed controller 13 Emergency stop switch 19 Vice Close push button 14 Vice Open push button 20 Saw bow lowering push button 15 Saw bow lifting push button 21 Push button Off 16 Operating mode selector switch Manual Semi automatic 22 Coolant pump ON OFF 11 12 13 14 15 16 17 18 19 20 21 22 ...

Page 35: ...g mode Semi automatic machining on page 39 Rotary switch OFF ON or 0 I and operating indicator lamp The operating control lamp lights up when the main switch is switched on and the rotary switch On or I is actuated Emergency stop switch The emergency stop switches off the metal band saw when actuated Push button On The push button ON switches on the running of the saw band Push button Off The push...

Page 36: ...er is used for infinitely vari able speed adjustment Img 4 3 Control panel 4 2 3 Control panel hydraulics Abb 4 4 Control panel on the chip tray Lowering speed rotary switch The rotary switch acts on the hydraulic lowering valve which influences the feed speed The setting range is from 0 to 15 minimum to maximum speed Open ON Close OFF rotary switch The rotary switch opens or closes the lowering v...

Page 37: ...cut into the quick action vice Lift the saw bow with the push button Lifting Close the lowering valve Turn the clamping lever to the left to move the vice forwards or backwards Insert the part which needs to be sawn into the quick action vice ATTENTION Support long workpieces before pushing the piece to be cut into the quick action vice Position the front clamping jaw about 4 mm in front of the wo...

Page 38: ...chine on Switch on the master switch Set rotary switch to I Wait until the operating pressure of the hydraulic unit is reached 4 4 1 Manual machining Place the workpiece in the desired machining position Clamp the workpiece by pressing the Close push button Use the rotary selector switch to set the Manual operating mode Switch the rotary switch of the lowering valve to ON Use the Lower push button...

Page 39: ...Set the desired saw band speed and feed rate Use the Lower push button to move the saw bow just before the part to be cut Press the ON push button to start the sawing The saw arm moves downwards and saws the workpiece until it reaches the lower end position The saw band drive switches off The saw bow returns to its upper end position 4 5 Switching the machine off Set rotary switch to 0 Switch off ...

Page 40: ...you possibly cut into the vice or you possibly damage the lateral saw blade guidances and the protective covers Img 4 9 Shifting vice Use the machine stop for saw cuts ranging from 0 to 30 For saw cuts ranging from 0 to 45 the machine stop 30 needs to be disas sembled Therefore turn the clamping lever to the left Shift the vice completely to the left position Secure the adjustment by turning the c...

Page 41: ...e pump due dry running The pump is lubricated by the coolant Do not operate the pump without coolant Symbol Coolant pump Img 4 12 Coolant pump If necessary switch on the coolant equipment on the control panel and dispense the quantity to be fed with the stop valves INFORMATION Use as cooling agents a water soluble ecologically harmless sawing emulsion which they can refer in the specialized trade ...

Page 42: ...ng behaviour of the metal band saw We recommend you four shapes of teeth to fulfil your cutting requirements Full length tooth Effective cutting angle 0 Full fillet radius tooth root surface Universally applicable from little to middle cross sections tubes plates profile cuts Special tooth for gaps Effective cutting angle 0 Little addendum of tooth plane tooth root surface Recommended for the cutt...

Page 43: ...ned tooth Material Cross section mm Number of teeth per Inch tooth shape teeth per Inch Material Cross section mm Number of teeth per Inch tooth shape teeth per Inch 12 14 N 25 10 14 0 12 30 10 N 20 40 8 12 0 30 50 8 N 25 70 6 10 0 50 80 6 N 35 90 5 8 0 80 100 4 Kl 50 100 4 6 positive 110 200 3 Kl 80 150 3 4 positive 110 200 3 Kl 120 350 2 3 positive 200 400 2 Kl 250 600 1 33 2 positive 400 1 25 K...

Page 44: ... i e tubes and profiles Due to the inclined teeth in a series of set of saw teeth smooth cut surfaces for increa sed cutting speeds are being achieved Wave shape set of saw of teeth A special set of saw teeth for thinnest material cross sections of up to 5 mm i e thin walled tubes profiles plates etc Set of a saw teeth combined tooth The groups of teeth which are repeating throughout the band leng...

Page 45: ...icator for the correct adjustment of the feed and of the speed of the saw band Have a look at the chips which you have pro duced and adjust the feed correctly Thin chips which look like powder Increase the feed or reduce the speed of the saw band Burnt heavy chips Reduce the feed and or the speed of the saw band Gathered silver and warm chips Optimum feed and Speed of saw band ...

Page 46: ...KH55 A 286 HASTELLOY INCOLOY INCONEL MONEL NIMONIC Udemet WASPALOY Ti 6 4 S58C SCM421 SCM432 SCM440 SCM445 SCM822 Scr430 SCr435 SCr440 SUM21 SUM22 SUM23 SUM31 SUM41 SUM42 SUM43 SM490A SS490 SMn420 SMnC433 SNC236 SNCM220 SNCM240 SPCC SN400A SS400 STKM12A SCr445 SMnC420 SNC815 SNCM431 SNCM439 SNCM447 SNCM645 SCCrM3 SMP7 SUP9 SUP10 SUP13 SUJ1 SUJ2 SUP303 SUP303Se SNCM630 SNCM815 X210Cr12 40CrMnMo7 X4...

Page 47: ...troduce liquids spilt outside the system during repair or as a result of leakage from the reserve tank collect them in a collecting container for disposal Disposal Never dump oil or other environmentally hazardous substances which are harmful to the envi ronment in water inlets rivers or channels Used oils must be delivered to a collection centre Please consult your supervisor for further informat...

Page 48: ...r the saw band Check the cooling lubricant system for contami nation and function Check the condition con centration of the cooling lubricant Check the saw band guide for completeness and ease of movement Check control functions Check electrical position switches weekly Metal band saw Visual inspection Check the function of the hydraulic unit Check the function of the chip brush Clean coolant tank...

Page 49: ... If the metal band saw and the cool ant pump switches off before sawing is termi nated Adjusting the end stop switch Remove the protective cover of the limit switch Img 5 3 End stop switch Turn the screw of the end position switch off to the left or to the right so that it meets the end position switch at the end of the sawing process lower end position Refasten the counter nut after readjusting i...

Page 50: ...y Upper saw band guidance Readjusting Adjusting Check The rear part of the saw band shall slightly lay on the upper pilot bearing The saw band is to be tensed during the readjustment Loosen the four clamping screws in order to adjust the height with the set screw The rear side of the saw band must only be slightly in contact with the upper pilot bearing Img 5 4 Saw band guide Interval When Where W...

Page 51: ...ter readjusting it Re tighten the clamping screw Proceed in the same way for setting the left saw band guide Img 5 5 Saw band guide If there have been curved cuts break age of teeth warp ing or breakage of the guide rollers Saw arch Adjusting of the saw arch pressure Lift the saw bow completely If necessary correct the spring force using the adjusting nut by changing the position of the spring Tur...

Page 52: ...il drain plug at the bottom end of the gear Use an adequate vessel with enough capacity to collect the oil Open the fuel filter cap for a better ventilation Refill the gear with gear oil having the saw bow completely lowered Fill the gear with about 1 5 liters gear oil Img 5 7 Gear INFORMATION Have the metal band saw run for a few minutes before starting the oil change The oil warms up and flows m...

Page 53: ...band roll ers The saw band is being tensed with the handwheel Turn the handwheel clockwise to increase the tension in the saw band The saw band is at the right tension when the marking coincide with the scale 1500 N cm2 and 2200 N cm2 for standard metal saw belts 1700 N cm2 up to 2400 N cm2 for bi metal saw belts Img 5 8 Saw band tension Img 5 9 saw band tension Interval When Where What How Tensio...

Page 54: ...n nec essary The saw belt could be over stretched and become warped The saw band must fit on the shoulder of the two saw band rollers when running Use the set screw saw band roller in order to adjust the position of the saw band roller if the rear side of the saw band does neither touch nor fit on the step of the saw band rollers when running Img 5 10 Saw band roller every month Vice Lubricate Lub...

Page 55: ... tension by turning the handwheel counterclockwise First lift the saw band of the left belt roller and then of the driven band pulley Clean the complete saw band area Proceed the opposite way to assemble the new saw band Make sure that the saw band is posi tioned correctly onto the belt rollers and in the band guidance bearings Look for the correct direction of the saw teeth The saw teeth have to ...

Page 56: ...ntainer Note the minimum and maximum values of the scale Check operating pressure readjust if necessary using the adjusting screw After adjustment fix this position again with the lock nut The correct operating pressure is reached when the scale on the pressure gauge has reached a value between 1000 N cm2 and 1500 N cm2 Img 5 11 Hydraulic power unit CAUTION Serious injuries from hydraulic liquid e...

Page 57: ...he inside of the pump of chips Not all chips can be retained by the gap filter in the chip tray and can be sucked back in by the pump which can destroy the pump Pump the coolant to an adequate vessel by the drain hole Fill in new coolant over the chip tray The maxi mum capacity of the coolant is about 35 liters Img 5 12 Coolant tank 60 months Hydraulic hose lines Check Testing Replace Inspection a...

Page 58: ...ice contact details for or contact Stürmer Maschinen GmbH in Germany who can provide you with the contact information of a specialist dealer Optionally the Stürmer Maschinen GmbH Dr Robert Pfleger Str 26 D 96103 Hallstadt can provide a customer service technician however the request for a customer service techni cian can only be made via your specialist dealer If the repairs are carried out by qua...

Page 59: ...sembly This so called inspection for proper assembly and safe functioning must be initiated by the operator after assembly prior to commissioning or before re commissioning this used to be called a first inspection In addition machines and their hydraulic hoses are subject to damaging influences and or wear and tear Work equipment must nevertheless be safe before each start of work The operator th...

Page 60: ...la 150 Meropa 150 VG 100 CLP 100 Aral Degol BG 100 BP Energol GR XP 100 SPARTAN EP 100 Klüberoil GEM 1 100 Mobilgear 627 Shell Omala 100 Meropa 100 VG 68 CLP 68 Aral Degol BG 68 BP Energol GR XP 68 SPARTAN EP 68 Klüberoil GEM 1 68 Mobilgear 626 Shell Omala 68 Meropa 68 VG 46 CLP 46 Aral Degol BG 46 BP Bartran 46 NUTO H 46 HLP 46 Klüberoil GEM 1 46 Mobil DTE 25 Shell Tellus S 46 Anubia EP 46 VG 32 ...

Page 61: ...r broches à haute vitesse VG 68 Deol BG 68 Emergol HLP D68 Spartan EP 68 Drucköl KLP 68 C Shell Omala 68 Fett für Zentralschmierung Fließfett Grease for central lubrica tion Graisse pour lubrification centrale NLGI Klasse 000 NLGI class 000 ARALUB BAB 000 Grease EP 000 Shell Gadus S4 V45AC CENTO PLEX GLP 500 Mobilux EP 023 Multifak 264 EP 000 Fett für Hochfrequenzspin deln Grease for Built in spin...

Page 62: ... is an increase in nitrite content to more than 20 ppm mg 1 or nitrate content to more than 50 ppm mg 1 there is an increase in the N nitrosodiethanolamine NDELA to more than 5 ppm mg a CAUTION Comply with the manufacturer s specifications for mixture ratios hazardous substances e g system cleaners including their permissible minimum use times CAUTION Since the cooling lubricant escapes under high...

Page 63: ...initial filing Measures in accordance manufacturer s recommendations 1 0 based on initial filing Replace cooling lubricant clean cooling lubricant circulation system Usage concentration Manual refractometer weekly 1 Method results in incorrect values with tramp oil content Base reserve Acid titration in accordance with Manufacturer s recommendation as required Method is independent of tramp oil co...

Page 64: ...g Machines name Herstellungsdatum Date of manufacture Artikelnummer Article no Die Artikelnummer befindet sich in der Ersatzteilliste The article no is located in the spare parts list Die Seriennummer befindet sich am Typschild The serial no is on the rating plate 6 2 Hotline Ersatzteile Spare parts Hotline 49 0 951 96555 118 ersatzteile stuermer maschinen de 6 3 Service Hotline 49 0 951 96555 100...

Page 65: ...SD351AV_parts fm 6 4 Ersatzteilzeichnung Bandsäge 1 6 Drawing spare parts band saw 1 6 6 1 Explosionszeichnung Drawing spare parts 32 17 31 35 98 99 34 96 121 121 75 73 79 72 70 71 138 137 76 74 198 199 200 201 202 203 206 207 208 208 209 210 211 212 213 214 215 245 229 ...

Page 66: ...anleitung SD351AV DE EN SD351AV_parts fm 6 5 Ersatzteilzeichnung Bandsäge 2 6 Drawing spare parts band saw 2 6 6 2 Explosionszeichnung Drawing spare parts 144 145 69 48 81 216 217 218 219 220 222 223 224 223 300 301 302 303 304 305 306 307 80 146 ...

Page 67: ...s band saw 3 6 6 3 Explosionszeichnung Drawing spare parts 6 7 Ersatzteilzeichnung Bandsäge 4 6 Drawing spare parts band saw 4 6 6 4 Explosionszeichnung Drawing spare parts 68 46 37 47 43 44 45 41 40 13 13 12 12 230 231 232 233 30 234 228 94 67 95 36 37 39 38 44 43 41 40 13 13 12 12 219 235 42 237 234 238 239 240 241 242 243 237 240 246 244 ...

Page 68: ...EN SD351AV_parts fm 6 8 Ersatzteilzeichnung Bandsäge 5 6 Drawing spare parts band saw 5 6 6 5 Explosionszeichnung Drawing spare parts 15 24 25 6 7 4 10 23 22 21 8 9 29 65 61 261 19 20 16 18 5 242 252 253 254 227 227 255 256 257 258 259 260 261 309 310 311 312 310 14 ...

Page 69: ... SD351AV_parts fm 6 9 Ersatzteilzeichnung Bandsäge 6 6 Drawing spare parts band saw 6 6 6 6 Explosionszeichnung Drawing spare parts 226 28 27 262 263 264 265 55 267 30 26 109 108 154 153 152 151 155 100 100 56 270 269 270 269 268 108 313 314 315 316 317 164 168 167 318 ...

Page 70: ...V DE EN SD351AV_parts fm 6 10 Ersatzteilzeichnung Getriebe Drawing spare parts gear box 6 7 Explosionszeichnung Drawing spare parts 116 109 111 112 113 115 114 108 110 64 120 174 175 176 177 178 180 181 181 183 184 185 186 187 188 189 190 191 192 193 194 195 196 ...

Page 71: ... SD351AV_parts fm 6 11 Ersatzteilzeichnung Maschinenunterbau Drawing spare parts machine substructure 6 8 Explosionszeichnung Drawing spare parts 122 12 122 3 122 1 122 1 122 2 1 77 117 118 104 83 87 84 85 105 107 169 170 173 171 172 147 273 180 212 15 82 276 319 122 2 ...

Page 72: ...Version 1 0 3 2020 10 13 72 Originalbetriebsanleitung SD351AV DE EN SD351AV_parts fm 6 12 Hydraulikaggregat Hydraulic unit ...

Page 73: ...etriebsanleitung SD351AV DE EN SD351AV_parts fm 6 13 Hydraulik Schaltplan Hydraulic system connection diagram Magnetventil Magnetventil Öltank Filter Pumpe Pumpenmotor Druckanzeige Ölschauglas Druckregelventil gesteuerte Rückschlagventile ...

Page 74: ...e vorne Front fly wheel 1 0329035034 35 Sägebandrolle Antriebsseite Rear fly wheel 1 0329035035 36 Sägebandführung rechts Bladeguide plate right 1 0329035036 CPL Sägebandführung komplett Bladeguide complete 1 0329035036CPL 37 Schlauchanschluss Verschraubung Pt pipe 2 0330021007 38 Schraube Screw 2 M4 39 Sägebandabdeckung Blade cover 1 0329035039 40 Excenterwelle Sägebandführung Guide pivot 2 03290...

Page 75: ...htring Oil seal 1 52x7 041527 115 Lager Bearing 1 6205 2R 0406205R 116 Motor Motor 1 03290350116 117 Kühlmittelpumpe Coolant pump 1 0330021004 118 Transportrolle Transport shelf 1 03290350273 119 Schraube für Tank Kühlmittelflüssigkeit Screw for tank cooling agent liquid 1 03290350119 120 Kugellager Bearing 1 6010 2R 0406010R 121 Kegelrollenlager Bearing 1 32006 2R 04032006 122 Unterbau komplett M...

Page 76: ...mittelschlauch Cooling hose 2 209 Scheibe Washer 2 210 Innensechskantschraube Hexagon socket head screw 3 DIN 4762 M12x25 211 Innensechskantschraube Hexagon socket head screw 3 DIN 4762 M6x12 212 Scheibe Washer 3 DIN 125 10 213 Sechskantschraube Hexagon screw 2 DIN 4017 M10x25 214 Federpaket Spring pack 1 215 Aufnahmerad Collet 1 216 Label Sicherheitsinfo Label safety info 1 217 Gewindestift Grub ...

Page 77: ... 312 Hydraulikschlauch Hydraulic hose 1 313 Zylinder Cylinder 1 03292355313 314 Sechskantmutter Hexagon nut 1 M20 315 Gabel Fork 1 316 Lagerbock Bearing block 1 03292355316 317 Zylinderstift Cylindrical pin 1 318 Platte Plate 1 319 Frequenzumrichter Frequency conventor 1 03292355319 320 Schütz Contactor 1 LC2K0910B7 24V 321 Schütz Contactor 1 LC2K0910B7 24V 322 Schalter O 1 Switch O 1 1 0329235012...

Page 78: ...7 18 Abdeckung Lower cover 1 19 Anschlussleiste Connect line plank 1 20 Abdeckung Motor Upper cover 1 21 Stellschraube Adjustment bolts 1 032923509221 22 Überdruckventil Negative valve 1 23 Rohrleitung Arrange pipeline 1 24 Hydraulikpumpe Hydraulc pump 1 032923509224 25 Filter Filter net 1 032923509225 26 Überdruckventil Negative valve 1 27 Steuerventil B Low pressure control valve B 1 03292350922...

Page 79: ...Version 1 0 3 2020 10 13 79 Originalbetriebsanleitung SD351AV DE EN SD351AV_wiring diagram fm 6 15 Schaltplan Wiring diagram ...

Page 80: ...Version 1 0 3 2020 10 13 80 Originalbetriebsanleitung SD351AV DE EN SD351AV_wiring diagram fm ...

Page 81: ...cal service Have the machine repaired in the work shop First commissioning on page 29 Reduce tension of saw blade Use saw blade with correct tooth ing Cooling agent feed not working Cooling agent tank empty Cooling agent tap locked Cooling agent tap blocked Cooling agent duct bent or blocked Air in the system e g after refilling Pump doesn t work Fill Open Cleaning Check and clean Bleed by opening...

Page 82: ...en correctly Reduce Reduce Replace Readjust exchange bearings adjust clearance to the saw blade Cut not rectangular but paral lel Material does not rest on both vice jaws Saw bow not adjusted to 0 Insert material properly Adjust saw arch correctly Saw bow cannot be lifted or lowered No hydraulic oil in the hydraulic unit or operating pressure too low The rotary switch lowering valve is set to OFF ...

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Page 85: ...ulley Pulley through which the saw blade passes in the saw arch Saw bow Housing with protective cover for the saw blade Material stop Position for multiple cuts Sawing stop Hydraulic cylinder Hydraulic lowering cylinder Hydraulic feed Feed control valve Valve to adjust the down speed Protective cover saw arch Cover on the saw arch Blade guide bearings Rollers between which the saw blade passes Pil...

Page 86: ... instructions and information on the transport box Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored for more than three months or are stored under different environmental conditions than those spec ified here fragile goods goods require careful handling Protect against moisture and humid environment Prescribed position of the packing case Marking of the top surface ...

Page 87: ...s disregarded Inattentive or incorrect handling and use of improper equipment Unauthorized modifications and repairs Insufficient installation and safeguarding of the machine Disregarding the installation requirements and conditions of use atmospheric discharges overvoltage and lightning strokes as well as chemical influences The following items are also not subject to liability or warranty claims...

Page 88: ...posal of the old device INFORMATION Please take care in your interest and in the interest of the environment that all component parts of the machine are only disposed of in the intended and admitted way Please note that the electrical devices comprise a variety of reusable materials as well as envi ronmentally hazardous components Please ensure that these components are disposed of separately and ...

Page 89: ...mon household waste but that is needs to be disposed of at a central collection point for recycling Your contribution to the correct disposal of this product will protect the environment and the public health Incorrect disposal constitutes a risk to the environment and public health Recycling of material will help reduce the consumption of raw materials For further information about the recycling ...

Page 90: ... 16093 2017 10 Machine tools Safety Sawing machines for cold metal EN 60204 1 2014 Safety of machinery Electrical equipment of machines Part 1 General requirements EN 13849 1 2015 Safety of machinery Safety related parts of controls Part 1 General design principles EN 13849 2 2012 Safety of machinery Safety related parts of controls Part 2 Validation EN ISO 12100 2013 Safety of machinery General p...

Page 91: ...erdepartmental transport 22 M Machine accessories optional 23 Malfunctions 81 Master switch 12 Misuse 9 O Obligations of the operating company 11 of the operator 11 Operating material 19 P Personal protective equipment 22 Protective equipment 15 Q Qualification of personnel Safety 10 S Safety during maintenance 17 during operation 16 Safety devices 12 Safety instructions 7 Scope of delivery 23 Ser...

Page 92: ...Version 1 0 3 2020 10 13 92 Translation of original instruction SD351AV EN SD351AV_GBSIX fm ...

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