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TABLE OF CONTENTS

SECTION 1

Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2

Connecting the Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3

Installing the Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-4

Installing the Intelligent Cameras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-5

Installing the C-mount Cameras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-6

Installing the External Lightings (Only For ZFX-SC50/SC90) . . . . . . . . . . . . . . . . . . . . . .

1-7

Installing the External Lightings (Only For C-mount Camera (ZFX-S/SC)) . . . . . . . . . . . .

SECTION 2

Main Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1

Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2

Adjusting the brightness of image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3

Measurement Setting Example (Pattern Search) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4

Position Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5

Getting the clear image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-6

Changing the Display Information (ADJ/RUN Mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-7

Re-measuring the saved image (ADJ Mode). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 3

Run-Mode Measurement Process . . . . . . . . . . . . . . . . . . . . .

SECTION 4

Item Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1

ITEM Overview (Pattern Search) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2

ITEM Overview (Sensitive Search). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3

ITEM Overview (Flexible Search) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4

ITEM Overview (Graphic Search) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-5

ITEM overview (Area) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6

ITEM Overview (Labeling). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-7

ITEM Overview (Position) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8

ITEM Overview (Width) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-9

ITEM Overview (Count) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10 ITEM Overview (Angle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-11 ITEM Overview (Bright). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-12 ITEM Overview (HUE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-13 ITEM Overview (Defect) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-14 ITEM Overview (Grouping) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Z01E-EN-01+ZFX+SettingGuide.book Seite 3 Mittwoch, 13. Februar 2008 2:38 14

Summary of Contents for ZFX -

Page 1: ...Cat No Z01E EN 01 Vision Sensor with built in touch screen Smart Sensor ZFX SHORT MANUAL Cat No Z01E EN 01 Smart Sensor ZFX Vision Sensor with built in touch screen SHORT MANUAL...

Page 2: ...ZFX Vision Sensor with built in touch screen Short Manual Ver 1 0 January 2008...

Page 3: ......

Page 4: ...ttern Search 20 2 4 Position Correction 22 2 5 Getting the clear image 24 2 6 Changing the Display Information ADJ RUN Mode 30 2 7 Re measuring the saved image ADJ Mode 31 SECTION 3 Run Mode Measureme...

Page 5: ...4 SECTION 5 Appendices 59 5 1 What is decided by AUTO setting 59 5 2 BANK and BANK Group 60 Revision History 62...

Page 6: ...oller s keys and menu but tons 4 Conforms to the SD Card Physical layer specifications 1 01 File format FAT16 5 ZFX C20 25b can be connected with 2 cameras LCD monitor option USB Parallel I O cable ZF...

Page 7: ...n the power terminal with the screwdriver Tightening torque 0 22 to 0 25 Nm 3 Plug the Power connector male into the Controller s Power connector fe male 4 Tighten the two screws on the left and right...

Page 8: ...or while making sure that it is not subjected to vibration or shock Important Do not mount the Controller in such a way that a load is steadily applied on the connector for example with tension applie...

Page 9: ...temperature lower than 50 C Important Avoid mounting on a panel in which high voltage emitting devices are installed to prevent ZFX C operation from being affected by noise Important Allow at least 10...

Page 10: ...Panel Mount Adapters on the two holes on the long Panel Mount Adapter 3 Install the Controller with Mount Adapters attached onto the panel from the front 4 Hook the hooks of the mounting bracket onto...

Page 11: ...arget can be adjusted easily If the object size and detection range are incompatible use a combination of a camera without lighting standard CCTV lens and light source ZFX SC10 SR10 Setting distance L...

Page 12: ...justing the camera focus 1 Adjust the distance between the camera and the measurement tar get and fasten the camera Refer to the optical chart and set the camera in a position so that the area to be c...

Page 13: ...e significantly different for each lens so double check the model of the lens before using the graph The t values indicate the lengths of the Extension Tubes The value t0 shows the case where an Exten...

Page 14: ...Extension Tube are required 1 5 2 Installing the Camera Mounting Base The camera mounting base mounted on the bottom of the camera can be installed on all of the four mounting surfaces To change the m...

Page 15: ...he camera ZFX SC50_ SC90_ with a single motion Since the power is supplied from the camera side no power supply is required for the optional lighting Remove the cap from the optional light ing connect...

Page 16: ...Optional Lighting to the camera The optional lighting can be connected to the Strobe Controller And the Strobe Controller can be connected to the camera ZFX S SC No power supply is required for the op...

Page 17: ...16 1 7 Installing the External Lightings Only For C mount Camera ZFX S SC Preparation...

Page 18: ...nd are not output Important Trigger input isn t acceptable RUN mode This mode is used for per forming actual measure ment Measurement results are displayed on the moni tor and output Important Measure...

Page 19: ...SD Light Control TEA 5 D A D C B TEA TEA TEA TEA TEA TEA TEA TEA TEA TEA TEA Capture SD Light Control Cancel Apply Auto Apply Cancel Capture D A C ALL SD Light Control TEA B 2 A 3 B 2 C 3 D Auto How b...

Page 20: ...gain Increasing the gains results in a brighter image however the noise compo nent contained in the image also becomes more conspicuous Select the appropriate gain factor to suit your inspection requi...

Page 21: ...e product as a model image standard for measurement 4 Select the Register model 5 Select the shape of model region OK NG ADJ ADJ MENU MENU RUN RUN Mode switch Setup Tool System Bank Save Top menu TEA...

Page 22: ...nce of correlation between OK sample and NG sample Change the limits thresholds of correlation if needed 9 Select the Adjust 10 Select the Limits 11 Change the limits TEA Size Apply Cancel New Move 13...

Page 23: ...cess Image input TEACH process of measurement Item Measuring the area of grey part Image input Position Correction Measurement TEACH process of Position Correction Inspection With Position Correction...

Page 24: ...ized to detect the position of the measurement target color area to correct the position Image can be binarized 1 model High accuracy correction is needed Measurement target has a characteristic patte...

Page 25: ...filter is available in the below items Shape Pattern Search Shape Sensitive Search Shape Flexible Search only C20 25 Shape Graphic Search only C20 25 Edge Position Edge Width Edge Count Edge Angle Br...

Page 26: ...Width Count Bright Hue Defect Select AUTO key or icon on screen SELECT Key point To hold the color filter change Auto function to OFF If ON color filter would be changed when the AUTO setting is next...

Page 27: ...Area Size Labeling only C20 25 Edge Position Edge Width Edge Count Edge Angle You can select the color pickup in Detail Color mode Hint of color pickup Color has three parameters You can adjust three...

Page 28: ...are in 2 Select Pickup 3 Select Auto Candidates for up to 4 colors are select ed 4 Check if the desired colors are picked up Select the icon of a candidate color Only an image of thecorresponding colo...

Page 29: ...r is not obtained by AUTO fine adjust three parame ters hue saturation and brightness The image can be adjusted while com paring the original image and the picked up color image Key point To hold the...

Page 30: ...rosion Black measurement targets containing white noise Reduces the white component to eliminate the noise Dilation White measurement targets containing black noise Spreads the white component to elim...

Page 31: ...ct camera BGS level Example Set the lower limit value to 100 and upper limit vaue to 220 L 060 H 200 BGS level 0 Pattern Lower limit value 100 Upper limit value 220 Background density Measurement targ...

Page 32: ...Var 9 Var 10 Var 11 Var 12 Var 13 Var 14 Var 15 OK 353ms OK 353ms TEA Judge0 Judge1 Judge2 Judge3 Judge4 Judge5 Judge6 Judge7 Judge8 Judge9 Judge10 Judge11 Judge12 Judge13 Judge14 Judge15 Previous Ne...

Page 33: ...al memory in the RUN mode If the L key R key is pressed in the Individual results display or All results Region display the screen switches to the saved image and re measurement is executed Previous N...

Page 34: ...uous Measurement Command and Stop Command How to input 1 Serial Command via RS 232C 422 USB Ethernet It s needed to send the command from external device e g PC PLC Please see the detail in Serial Com...

Page 35: ...ined Each one is expressed by the parameters functions which are same ones as individual judgement please see the upper chart Result value of expression can be output Parameter of each item Parameter...

Page 36: ...Judge Calc alarm Logging Monitor Alarm ON OFF default Able Disable MENU mode System Output Total jg output Parallel If selecting OFF OR signal is disable ON default OFF Output Polarity OR DO 0 15 MEN...

Page 37: ...ycle Range 2 0 to 10000 0 ms default 10 0 ms Gate ON delay Delay time from output of measurement result to DO 0 15 until GATE signal turns on Range 1 0 to 10000 0 ms default 1 0 ms Gate ON time Range...

Page 38: ...setting Indi vidual data are automatically output after measurement is finished Setting about Individual Data MENU mode System Output Data output Setting about Individual Data Parallel DO15 DO14 DO13...

Page 39: ...ge 0 to 3 default value 3 Field separator Sets the separator between individual output data items Range None Comma default value Tab Space Semicolon Decimal separator Sets the number of digits past th...

Page 40: ...ime information Range OFF default value ON File name Sets the name of the output file only when SD card is selected 4 bytes 4 bytes 4 bytes Example When data 0 is 256 324 and data 1 is 1 000 00 44 03...

Page 41: ...until output is started after the ENABLE signal turns ON as measurement is also executed after the ENABLE signal turns ON Do not input the next trigger until measurement is completed T1 Trigger input...

Page 42: ...ion and subpixel posi tion are measured Another setting Setup Measurement Parts resembling the model are searched for Search region region for searching model Reference point Model image pattern to fi...

Page 43: ...angle units Note however that the processing time increases This function is enabled only when the search mode is the nor mal mode or the precision mode Verification ON OFF default 0 to 100 default v...

Page 44: ...for model Subdivision Search mode Hi speed Normal Precision default This is same setting as pattern search See the Pattern Search Sensitivity Low Middle default High accuracy Low Middle High measureme...

Page 45: ...output Another setting EDIT This item cannot do the rotation search Please set same amount of Pattern Search s as models which you d like to register If work object has a rotated status Seach mode Hi...

Page 46: ...profile is traced 3 If the profile is partially clipped trace by Free Box Ellipse or Line 4 Delete any noise with the Erase tool if noise has been traced Another setting Setup Measurement Parts resem...

Page 47: ...ficient when passed products doesn t have the uniformity inside but has a same outer shape When measuring the outer shape of the measurement target set this to ON If this is set to ON all of the area...

Page 48: ...er From small area to large area X gravity descending order From large X position to small X position X gravity ascending order From small X position to large X position Y gravity descending order Fro...

Page 49: ...o is set to 1 it is easy to get the position and area of measurement target Area judgement 0 to 9999999 999 default value 0 Set the minimum area to be counted as a label Set a larger value than size o...

Page 50: ...adjustment Pickup mode Color pickup is used for image adjustment Split size size1 to 99 default value 1 Set the calculation width when measuring the peak bottom average position The measurement region...

Page 51: ...level Judged as no edge Max density min density noise level Judged as edge Noise width 0 to 255 default value 0 Set the level to be judged as noise Normally this value may be default value of 0 Howeve...

Page 52: ...Maximum minimum Set the definition of the distance Color mode Filter mode default Pickup mode This is same setting as position See the Position Split size 1 to 99 default value 1 This is same setting...

Page 53: ...ault Pickup mode This is same setting as position See the Position Target color Light default Dark Select the target color Edge level 1 2 0 to 100 default value 50 The edges are detected by derivative...

Page 54: ...ght line made by two points is calculated Color mode Filter mode default Pickup mode This is same setting as position See the Position Measurement mode 1 2 Average default Peak bottom This is same set...

Page 55: ...uctuations are output Setup Measurement Measurement region Density average density deviation 255 0 Brightness black Brightness white 127 0 Deviation small Deviation big e g 1 Deviation of both objects...

Page 56: ...40 area of 20 Orange hue 60 area of 80 Average of HUE 240 20 60 80 96 e g 2 Measurement of deviation is stable without external noise Therefore it is possible to set the threshold if the difference be...

Page 57: ...one defect on the screen the number of defects is often more than one Measurement region Measurement region Setup Measurement Scratch Subdivision The measurement region is automatically subdivided in...

Page 58: ...on area is greater than the defect set a smaller detection interval When the defect is greater than the detection area set a slightly larger de tection interval When a small detection interval is set...

Page 59: ...s the input image the most Correlation indicating how much input image resembles Position of the measurement object Another setting Edit This item cannot do the rotation search Search mode Hi speed No...

Page 60: ...efect Grouping The image 2 is analyzed And then the best filter is selected Model Image Pattern Search Sensitive Search Flexible Search After the color filter is automatically selected the image is re...

Page 61: ...NK Group BANK Group can have up to 32 BANKs ZFX C controller can have one BANK Group if not using SD card ZFX C controller can have up to 32 BANK Groups if using SD card Setup Tool System Bank Save To...

Page 62: ...rnal device e g PC PLC a Serial Command via RS 232C 422 USB Ethernet 1 How to back up BANK BANK Group 1 Back up BANK 0 31 BANK Group 0 31 to SD card from ZFX a Manu Operation BANK Menu mode Tool Backu...

Page 63: ...talog number on the front cover of the manual The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code Date Revised con...

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