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Omron POWLI BN100XR, Instruction Manual

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BN240XR

* Read this instruction manual before the installation and use of BN100XR/BN150XR/BN240XR to ensure

that you fully understand the critical do's and don'ts of the devices.

* Keep this instruction manual within easy reach of where you install BN100XR/BN150XR/BN240XR so

that you can refer to it when necessary.
This manual may not be reproduced in whole or in part without permission.

The contents of this manual are subject to change without notice.

BN100XR/BN150XR/BN240XR

 

Uninterruptible Power Supply (UPS)

Instruction Manual

Summary of Contents for POWLI BN100XR

Page 1: ...of the devices Keep this instruction manual within easy reach of where you install BN100XR BN150XR BN240XR so that you can refer to it when necessary This manual may not be reproduced in whole or in part without permission The contents of this manual are subject to change without notice BN100XR BN150XR BN240XR Uninterruptible Power Supply UPS Instruction Manual ...

Page 2: ... UPS with the devices that require very high reliability and safety as listed below Medical devices that support life directly Particular applications of devices that may cause injury applications that directly affect the operation and control of planes ships railroads elevators and others Applications that are subjected to constant vibration such as cars and ships Applications in which a failure ...

Page 3: ...indicates that the on UPS is ON This symbol indicates that the UPS is OFF This symbol indicates AC voltage This symbol indicates DC voltage This symbol indicates phase 3 INTERNAL BATTERY Internal battery voltage is 36V DC for BN100XR BN150XR 72V DC for BN240XR and MB240XR 4 TEMPERATURE RATING The maximum ambient temperature of the UPS is 40 C 5 ENVIRONMENT The unit is intended for installation in ...

Page 4: ...time 36 5 Maintenance and inspection 37 5 1 Checking the battery 37 5 2 Replacing the battery 37 5 3 Maintenance of the main unit 43 5 4 Caution when maintaining connected devices 43 6 Using the UPS monitoring software 44 6 1 Performing auto shutdown 44 6 2 Connection methods 45 6 3 About the included UPS monitoring software 46 7 Using the contact signal I O card 48 7 1 Adding a signal I O card 48...

Page 5: ...er of people BN100XR BN150XR 2 or more people BN240XR MB240XR 3 or more people The UPS is heavy so be careful when unpacking and carrying it Keep the weight in mind when unpacking and carrying the UPS Place and run the UPS on a structurally sound and level base If the UPS falls over or if you drop it it may cause injury The weight of the UPS BN100XR 20kg BN150XR 20kg BN240XR 38kg MB240XR 29kg add ...

Page 6: ...the following types of places Places with high temperatures low temperatures or high humidity Places that receive direct sunlight Places that are directly heated by a stove or other heat source Places where the UPS may experience vibration or physical shock Places where there is dust corrosive gas salt or flammable gas Outdoors Placing the UPS in these types of areas may result in malfunction dete...

Page 7: ... When connected to a rated capacity device the maximum current that can flow is as follows BN100XR 13 5A BN150XR 18A and BN240XR 27A Be sure to put the input plug of the UPS in a 100V AC 50 60 Hz wall outlet commercial power Connecting the input plug to a wall outlet commercial power of a different voltage may cause a fire The UPS may fail When using the 15A plug NEMA 5 15P with the BN150XR The ma...

Page 8: ...ll outlet commercial power at the onset of a failure Do not place objects on the UPS and do not drop metal objects into the UPS Doing so may cause distortion and or damage to the top case of the UPS or an internal circuit failure which may lead to a fire Do not place the UPS in an enclosed space or put a cover over the UPS Doing so may lead to abnormal overheating and or fire Do not spill water on...

Page 9: ...tteries other than those specified Doing so may lead to a fire Battery pack product models BP150XR for BN100XR BN150XR BP240XR for BN240XR MB240XR Do not use a new battery and an old battery at the same time when adding BN240XR battery Rapid deterioration of battery may occur and dilute sulfuric acid may leak Do not drop the battery and make sure that it does not receive any strong impact Dilute s...

Page 10: ...er switch cannot be turned OFF perform an auto shutdown of the UPS using the UPS monitoring software with the minimum required backup time The UPS goes into Battery mode whenever commercial power is cut By continuing to run the devices on the battery and recharging the battery the life expectancy of the battery is significantly shortened The less you repeat charges and discharges the longer the li...

Page 11: ...ng used if commercial power is stopped during the scheduled shutdown period set the period of time until the start of next operation at about one month The timer is activated by the built in battery for the period of time that the commercial power supply input is stopped If the timer stops operation start cannot be performed according to schedule Using UPS service of Windows NT If you are using Wi...

Page 12: ... change to a System startup after power restoration setting example Power On Individual BIOS setting methods and or displays may differ depending on the PC For more information consult your PC instruction manual or contact the technical support center for your PC When considering a system with automatic startup at power restoration choose a PC that satisfies the condition below For more informatio...

Page 13: ...onitoring software EIA 19 inch rackmount fittings and supports Upright stand Battery unit connection cable Signal cable modular cable for battery unit Connect to the battery unit connecting cable Upright coupling plate Accessories Quantity BN100XR BN150XR BN240XR MB240XR 1 Main unit 1 2 UPS monitoring software 1 set CD ROM RS232C cable etc 3 USB cable for UPS monitoring 1 software 4 3P 2P adapter ...

Page 14: ... Add on battery Note There is a fixing screw for the battery panel beneath the logo plate BN150XR BACKUPPOWERSUPPL Y BN240XR AC115V OUTPUT B 25 50 75 100 C AC115V OUTPUT B 25 50 75 100 C BN100XR BACKUPPOWERSUPPL Y AC115V OUTPUT B 25 50 75 100 C BATTERY UNIT MB240XR BACK UP POWER SUPPLY Logo plate Battery panel Control panel Logo plate Battery panel Control panel Logo plate Outer panel Logo plate B...

Page 15: ...ks once per second C red Warning indication failure Battery deterioration indication blinks once every two seconds D yellow Input over 15A indication BN150XR only Overload indication once every 0 5 second E green Output indication for output receptacle B F green Output indication for output receptacle C G yellow 115V AC output mode indication H1 to H4 green Connection capacity indication H1 0 to 2...

Page 16: ...x BN150XR 15A max BN240XR 20A max E USB interface F RS232C interface G Option card slot H1 Output receptacle A overcurrent breaker 20A H2 Output receptacle B overcurrent breaker 20A H3 Output receptacle C overcurrent breaker 15A I Add on battery MB240XR connector J Add on battery MB240XR signal connector K Air vent INPUT AC100V 50 60Hz 15A MAX INPUT AC100V 50 60Hz 15A MAX INPUT PROTECTION 15A RS23...

Page 17: ...Battery overcurrent breaker 63A Switch ON the breaker when operating 34Z5 U P S BATTERY SUPPLY MODEL MB240XR SER EXTENDED BATTERY FOR OMRON UPS BN240XR Volt 72Vdc Ah 9Ah FOR DETECTION OF No OF BATTERY CABINET ONLY DC BRAKER XXA XXXVdc OFF ON BATTERY CONNECTOR Volt 72Vdc XXA TO UPS or TO OTHER BATTERY MODULES BATTERY CONNECTOR Volt 72Vdc XXA TO UPS or TO OTHER BATTERY MODULES A C2 C1 B D Battery un...

Page 18: ...Connection overload Output capacity exceeded by connected devices Batteries at end of useful life Necessary to replace the batteries Output receptacle B is ON Output receptacle C is ON AC input output power supplied DC power supplied Phase of AC power 1φ Single phase Indicates earth ground C 1 4 Explanation of symbols used on unit B ...

Page 19: ...an electric shock in the event of trouble or power failure When both the UPS and devices are not grounded and you touch both you may receive an electric shock For BN100XR BN150XR when you use a 3 pin to 2 pin plug for the AC Input Plug be sure to perform grounding before putting the AC Input Plug in a wall outlet commercial power On the other hand be sure to disconnect grounding terminal after rem...

Page 20: ...erioration and or fire Do not install the UPS in other orientations Do not install the UPS on a structurally unsound base See 2 2 Installation on page 20 IP the UPS falls over or if you drop it injury may result Do not connect devices that exceed the output capacity of the UPS You can add extra devices with a plug strip Note that the plug strip does not permit the connection of devices that exceed...

Page 21: ...scharges the longer the life expectancy of the battery will become Do not connect a page printer to the UPS The peak current of the page printer is large so it may be detected as an overcurrent or the resulting instantaneous voltage drop may be detected as a power failure Operation may switch between Line mode and Battery mode reducing battery life If the unit is used with an inductive device such...

Page 22: ...pported by the each unit individually When installing on a rack make sure to use the support angles and table clamps included with the product Without the support angles the front clamp alone cannot support the weight of the UPS The mass of the UPS BN100XR 20 kg BN150XR 20 kg BN240XR 38 kg MB240XR 29 kg add on battery unit In a case where the UPS is to be mounted on a rack place it on the lowest p...

Page 23: ...nstallation Make sure to use the support clamps support angles front support clamp 3 3 3 3 3 rear support clamp 6 6 6 6 6 2 6 BN240XR BACKUPPOWER SUPPL Y 6 3 5 5 3 AC115V OUTPUT B 25 50 75 100 C 1 2 2 2 4 Two types of nuts have been included for 2 2 2 2 2 and 5 5 5 5 5 Use the type that suits the rack ...

Page 24: ...and then attach the stand to both sides BN150XR BACKUPPOWERSUPPL Y AC115V OUTPUT B 25 50 75 100 C BN240XR BACKUPPOWERSUPPL Y AC115V OUTPUT B 25 50 75 100 C BN240XR BACK UP POWER SUPPL Y Do not place things on the units Doing so may make battery change difficult due to the load Coupling plate INPUT AC100V 50 60Hz 30A MAX 34Z5 U P S BATTERY SUPPLY MODEL MB240XR SER EXTENDED BATTERY FOR OMRON UPS BN2...

Page 25: ...MODEL MB240XR SER EXTENDED BATTERY FOR OMRON UPS BN240XR Volt 72Vdc Ah 9Ah バッテリユニット FOR DETECTION OF No OF BATTERY CABINET ONLY DC BRAKER XXA XXXVdc OFF ON BATTERY CONNECTOR Volt 72Vdc XXA TO UPS or TO OTHER BATTERY MODULES BATTERY CONNECTOR Volt 72Vdc XXA TO UPS or TO OTHER BATTERY MODULES 34Z5 U P S 無停鏑d撞d源装鱈u SER MODEL BN240XR BATTERY CONNECTOR Volt 72Vdc XX A 20A MAX A A 20A MAX B 15A MAX C 1 ...

Page 26: ...in to 2 pin adapter In this case make sure that the grounding is connected separately Caution When using the 15A plug NEMA 5 15P The maximum capacity that can be connected to the output is about 1100VA 1000W Power consumption over that exceeds the values indicated in the table below results in an input current of more than 15A which can lead to overheating or fire When the Input over 15A display a...

Page 27: ...ON OFF by remote control Use of 20A plug Maximum usable capacity is the rated output capacity of the BN150XR 1500VA 1000W Provide a wall outlet commercial power suitable for the shape of the 20A plug NEMA L5 20 Replace the AC Input Plug of the BN150XR with the included NEMA L5 20 plug To replace the plug 1 Detach the 15A plug NEMA 5 15P 2 Connect the NEMA L5 20 plug as shown in the diagram below D...

Page 28: ...150XR BN240XR If the overload indi cation is displayed reduce the number of connected devices Output receptacle group Outlet rated capacity Quantity Output receptacle A 20A 2 Output receptacle B 20A 2 Output receptacle C 15A 2 Output receptacle group Outlet rated capacity Quantity Output receptacle A 15A 2 Output receptacle B 15A 1 Output receptacle C 15A 1 INPUT AC100V 50 60Hz 15A MAX INPUT AC100...

Page 29: ...0W When using input plug 15A 1000VA 900W For information on Voltage selection mode see 9 3 UPS functions whose settings can be changed from the UPS monitoring software on pages 52 53 Output capacity of BN240XR AC100V output normal voltage sensitivity 2310VA 2000W AC100V output low voltage sensitivity 2160VA 2000W AC100V output normal voltage sensitivity 2370VA 2000W AC100V output low voltage sensi...

Page 30: ...ial power 2 Press the power switch to get the UPS running Operation status becomes normal in 20 seconds When operation has started make all devices linked to the UPS operational This includes devices connected to the AC outlet of your PC Operate devices in a way that allows their power supply to be cut off at any time 3 Under this condition check the indicator lamps of the UPS Does the display of ...

Page 31: ...e beeping stops It should appear as in the figure on the right The operating checks are complete 2 7 Charging the battery When you connect the AC Input Plug of the UPS to a wall outlet commercial power battery charging will begin automatically and it will be fully charged within 12 hours When no MB240XR add on battery is connected The batteries will charge regardless of whether the UPS is being us...

Page 32: ...lace objects on the UPS or do not drop metal objects into the UPS Doing so may cause distortion and or damage to the top case of the UPS or an internal circuit failure which may lead to a fire Do not place the UPS in an enclosed space or put a cover over the UPS Doing so may lead to abnormal overheating and or fire Do not spill water on the UPS or get it wet Doing so may cause an electric shock or...

Page 33: ...ient the function check cannot be performed Depending on the settings there is a delay before and light up Factory setting no delay The blinking of the indicator stops and appears as in the figure on the right The frequency of the level meter s blinking depends on the load capacity and the charge state of the battery Connection capacity indicator When the rated load capacity is 100 the four lights...

Page 34: ...ss the power switch of the UPS The switch on the front side returns to its original position the beep sounds for 3 seconds and output stops immediately All of the indication lamps go out After that the indicator blinks once every 10 seconds Charging status In the event that commercial power supply is cut off the indicator stops blinking and goes out and charging stops When using the included UPS m...

Page 35: ... indicated on the level meter Power switch ON Charging status and load capacity is displayed 3 None ON ON AC115V OUTPUT B 25 50 75 100 C Lit Not lit Blinking Lit or not lit depending on status AC115V OUTPUT B 25 50 75 100 C Lit Blinks once every 10 seconds Not lit Blinking Lit or not lit depending on status AC115V OUTPUT B 25 50 75 100 C Lit Not lit Blinking Lit or not lit depending on status Inpu...

Page 36: ...op No Display Beep Output Charge Description B Failure displays and beeps when a power failure and or irregularities in the input power supply occur Continuous Every 4 seconds ON Stop dis charging Status Due to power failure or input voltage irregularities power is being supplied to devices connected to the UPS in the battery mode The amount of charge remaining is displayed on the level meter Reme...

Page 37: ... seconds ON ON No Display Beep Output Charge Description 2 Every 0 5 second ON ON Status The rated output capacity is exceeded because too many devices are linked to the UPS When this status continues for the periods of time shown below it will become the C 1 status above Amount of the current capacity 110 or more 5 minutes Amount of the current capacity 120 or more 30 seconds Amount of the curren...

Page 38: ...devices connected to the UPS After calculating the total power consumption of devices connected to the UPS refer to the graph of the backup time to obtain an estimate for the initial value of backup time 1 Convert the total power consumption power consumption of devices linked to the UPS to watts Check the units of these devices connected to the UPS There are 3 units VA A and W Example 1 AC100V 50...

Page 39: ...asuring method of the backup time on page 36 If the measured value is half of the initial value of the backup time the battery needs replacing 3 Guideline and frequency for checking the battery measuring the backup time 5 2 Replacing the battery You can replace the battery of the UPS by yourself Battery replacement for the UPS can be done under usual operating conditions when power is being output...

Page 40: ... a place near flammable gas A spark may occur when connecting the battery and lead to a fire Replace a battery on a structurally sound base Hold the battery securely with both hands to avoid dropping Failure to do so may result in injury due to the battery falling burns or injury Do not disassemble or modify the battery Doing so may cause a leakage of dilute sulfuric acid which may cause blindness...

Page 41: ...p side of the battery becomes visible this indicates that after 10 cm it will be completely pulled out Carefully hold both the left and right sides of the battery when removing it so that you do not drop it Install the new battery pack by following the above steps in reverse order Press firmly on the battery pack connector until the lock stops Caution Sparks and or sound may be emitted when connec...

Page 42: ...ly pull the left side of the plastic panel toward you D Remove the screw of the safety connector E Pull out the safety connector The connection inside the battery is cut F Remove the screw that holds the metal cover in place G Slide the metal cover to the left and remove it BN240XR BACKUPPOWER SUPPL Y B A AC115V OUTPUT B 25 50 75 100 C C D AC115V OUTPUT B 25 50 75 100 C E AC115V OUTPUT B 25 50 75 ...

Page 43: ...mly pull forward on the connector located on the right side to detach it I Slowly pull out the battery pack During removal when the red line on the top side of the battery becomes visible this indicates that after 10 cm it will be completely pulled out Carefully hold both the left and right sides of the battery when removing it so that you do not drop it A Use a screwdriver to pry off the square p...

Page 44: ...a self diagnosis to check operation If the battery deterioration alarm sounds perform a self diagnosis When it finishes normally the battery deterioration alarm stops and normal operation is restored Input the new battery replacement date When the included UPS monitoring software is not being used Remove the AC plug to check whether the UPS is going into Battery mode when commercial power is cut W...

Page 45: ...oth to remove the dust and then reconnect the plug See 2 Installation and connection on page 17 for information about connection 5 4 Caution when maintaining connected devices When performing maintenance on connected devices shut down the UPS and remove the AC Input Plug from the wall outlet commercial power When the UPS is in operation status power continues to be supplied from the power supply o...

Page 46: ...e included RS 232C cable LAN connection Connect using a separately sold SNMP Web card and a commercially available LAN cable 2 Using UPS service of Windows Server 2003 XP 2000 Use the UPS Service Driver installed on the CD ROM that was included with the UPS and connect to the UPS using the method below RS 232C connection Connect using the included RS 232C cable When a power failure occurs files ca...

Page 47: ...0XR BN240XR Connector Connector Connect to RS 232C terminal Connect to RS 232C port of UPS Included RS 232C cable Connect to computer RS 232C port INPUT AC100V 50 60Hz 30A MAX 34Z5 U P S SER MODEL BATTERY CONNECTO R Volt 72Vdc XX A 20A MAX A A 20A MAX B 15A MAX C 1 B C USB RS232C TO BATTERY CABINET OUTPUT AC100 115V 50 60Hz 24A 2000W MAX 1 34Z5 U P S SER MODEL BAT Vol USB RS232C TO BATTERY CABINET...

Page 48: ...is set as negative and OS2Lan server is set as negative Remote UPS shutdown Positive for initial value Windows NT server is set as negative and OS2Lan server is set as negative For Netware users call up the command input screen and enter the following to load a UPS module into the file server LOAD UPS TYPE 6 PORT __ REV 2 After this is input press the Enter key In the command line after PORT enter...

Page 49: ...PC and change to a System startup after power restoration setting example Power On Individual BIOS setting methods and or displays may differ depending on the PC For more information consult your PC instruction manual or contact the technical support center for your PC When considering a system with automatic startup at power restoration choose a PC that satisfies the condition below For more info...

Page 50: ...takes a form of an open collector circuit using a photo coupler a kind of electronic switch Backup signal output BU BU stays ON during a power failure Reverse signal of BU BU BU stays OFF during a power failure Battery low signal output BL BL goes ON LOW when the remaining battery capacity is getting low in Battery mode 2 Input of the UPS Backup Stop Signal BS The minimum acceptance time of the in...

Page 51: ... and explanations for the use of contact signal I O BU BU BL 3 3V 1 2kΩ COM BS Example of the use of the BU signal Example of the use of the BS signal BU 12V COM To port on PC TLP627 Signal card side Connection cable twisted or shielded 1KΩ GND TLP521 C2458 GND BS COM 12V Connection cable twisted or shielded From port on PC 1 2KΩ 10KΩ Signal card side Notes When connecting a device that generates ...

Page 52: ...ord and IP address at time of HTTP and SNMP access UPS monitor function Monitoring of UPS status such as input output voltage battery status and connec tion load is possible UPS control function With the included UPS monitoring software shutdown is possible when there is a power supply failure Possible to perform scheduled shutdown or startup immediately via the network Network function Possible t...

Page 53: ...e the actual total time of power supply reaches four weeks The four weeks of time that commercial power is supplied to the UPS is counted even when the power switch is OFF The auto battery test cannot be run unless the power switch is ON and the battery is in a more or less fully charged state The battery indicator blinks once per second when the auto battery test is being conducted There is no be...

Page 54: ...re 9 3 UPS functions whose settings can be changed from the UPS monitoring software These setting details can be selected and input from the included UPS monitoring software and the settings are maintained in the event that power supply is cut They cannot be used with UPS services included in the OS 1 Beep ON OFF setting Factory setting Beep ON O N When the alarm is necessary a beep will sound OFF...

Page 55: ...t is 115V AC Power failure detection voltage is at normal setting At this setting output voltage output voltage varies depending on input voltage ranges from around 100V AC to 125V AC The maximum output capacity at this setting is 1000VA 700W BN100XR 1500VA 1000W BN150XR 2450VA 2000W BN240XR 115V AC output low voltage sensitivity With input of 100V AC output is 115V AC Power failure detection volt...

Page 56: ...er switch of the UPS Remove the AC Input Plug from the wall outlet commercial power If Battery mode does not function at all the battery is dead and needs to be replaced Changes drops in the input power supply and or instantaneous voltage drops are frequently occurring Or there may be noise that is causing extreme distortion of the voltage waveform of the input power supply Try connecting the UPS ...

Page 57: ...he UPS needs to be improved If the problem still occurs after one hour the UPS has probably malfunctioned and is in need of repair The Output Overcurrent Protector may have been tripped Make sure that the white button of the overcurrent breaker of the output receptacle is not sticking out Output receptacles A B and C each have their own separate breaker After reducing the number of connected devic...

Page 58: ...evice BN100XR BN150XR Fuse built in BN240XR 15A BN100XR 20A BN150XR 30A BN240XR BN100XR 1000VA 700W BN150XR 1500VA 1110VA 1000W 100 VAC output normal voltage sensitivity 1420VA 1035VA 1000W 100 VAC output low voltage sensitivity 1500VA 1140VA 1000W 115 VAC output normal voltage sensitivity 1480VA 1080VA 1000W 115 VAC output low voltage sensitivity Data in parentheses are for when 15A input plug is...

Page 59: ...re at 20 C in new condition at rated load BN240XR 12 hours 20 C Possible corresponding to Hot swap Yes automatic check every 4 weeks RS 232C USB Contact signal input output card SC05 optional SNMP Web card SC20 optional 0 to 40 C 25 to 85 15 to 50 C 10 to 90 RH 1500 VAC one minute 10 megaohms or more 4kV to ground 2kV or more between lines UL 1778 RoHS compliance Class A compliance Meets limitatio...

Page 60: ... Dimensional outline drawings BN100XR BN150XR BN240XR MB240XR Battery Unit The figure indicates the condition with rack support clamps attached 546 44 438 483 5 640 88 482 5 438 636 88 438 482 5 unit mm Tolerance 1mm ...

Page 61: ... output 100V AC 115V AC Output receptacle A Output receptacle B Delay and ON OFF controllable Output receptacle C Delay and ON OFF controllable Output changeover Inverter Battery Charge circuit Add on battery unit Model MB240XR For BN240XR Replaceable battery pack Model BP150XR For BN100XR BN150XR only Model BP240XR For BN240XR MB240XR only SNMP Web card Model SC20 For both BN100XR BN150XR BN240XR...

Page 62: ...K1L D 03512E This manual may not be reproduced in whole or in part without permission The contents of this manual are subject to change without notice OMRON Corporation ...

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