background image

K8AC-H

11

Operation

Main K8AC-H Functions

The K8AC-H is a digital heater burnout detector that detects heater burnout by measuring the heater current from various power supply systems.

The K8AC-H provides the following functions.

Applicable Heater Control Methods

The following heater control methods can be used. 

ON/OFF Control (Contactor/SSR)

Cyclic Control

Phase Control (Applicable to 4 to 20 mA Current-output 
Temperature Controllers)

Heater Burnout Alarm

The preset burnout detection value is compared with the heater 

current and an alarm is output accordingly.

Error Detection

The following errors are detected according to status.

Heater Layer Short Circuit Detection (overcurrent 
detection).

Layer short circuits can be detected in the heater.

The preset overcurrent detection set value is compared with the 

heater current and an alarm is output accordingly.

SSR Short Circuit Detection

If current is measured when there is no gate input, an SSR short 

circuit error is detected and an alarm is output.

SSR Open Circuit Detection

If current is not measured during gate input, an SSR open circuit error 

is detected and an alarm is output.

ON

1 to 99 s

OFF

ON 

0.2 to 3.0 s

OFF 

ON

Half cycle

OFF

500 ms

100 ms

Current

Set value

Alarm

Transistor output models: ALM indicator lit, ALM transistor output

Relay output models: ALM indicator lit, OR of all detection status output

Transistor output models: ALM indicator lit, ALM transistor output

Relay output models: ALM indicator lit, OR of all detection status output

Set value

Current

Alarm

Gate input

Current

measurement

Alarm

Transistor output models: SSR indicator lit, SSR transistor output

Relay output models: SSR indicator lit, OR of all detection status output

Gate input

Current

measurement

Alarm

Transistor output models: SSR indicator lit, SSR transistor output

Relay output models: SSR indicator lit, OR of all detection status output

Summary of Contents for K8AC-H Series

Page 1: ...nitor for element burnouts on heaters controlled with power regulators that used a three alarm method Normal monitoring is not possible for circuits that use a power regulator with a six alarm method...

Page 2: ...re linked with the control output value from the temperature controller Compatible with Gradient Settings of Power Controllers When using gradient settings with a power controller set a gate current l...

Page 3: ...tput specifi cations Com munica tions output Current input range 0 200 to 2 200 A 2 00 to 22 00 A 20 0 to 200 0 A 100 to 240 VAC ON OFF control SSR control Two current inputs for either single phase o...

Page 4: ...ut impedance 4 k min Cyclic and phase con trol 4 to 20 mA DC Burnout detection is possible for an input of 7 mA or greater Input impedance 50 max Outputs Relay contact outputs K8AC H C FLK One SPDT re...

Page 5: ...als and output terminals Dielectric strength 2 000 V for 1 min Between terminals and case Between power supply terminals CT primary terminals and gate input terminals communications terminals Between...

Page 6: ...VAC 0 3 A 30 VDC 1 A Maximum contact voltage 125 VAC 60 VDC Maximum contact current 1 A Maximum switching capaci ty 37 5 VA 30 W Minimum applicable load failure rate P value refer ence value 5 VDC 10...

Page 7: ...ct to the operating power supply All models 3 to 4 5 to 6 Outputs Outputs SSR open or short circuit detection results Outputs heater burnout or layer short circuit detection results K8AC H2 N transist...

Page 8: ...CTs for three phase heaters For three phase heaters always set the burnout alarm set values for both CT1 and CT2 5 6 3 4 Transistor Output K8AC H2 N FLK CT2 CT1 3 7 8 9 10 11 12 13 14 1 2 RS 485 X 4 5...

Page 9: ...ransistor Output K8AC H2 N FLK Heater Power supply Power Regulator Temperature Controller 4 to 20 mA current output Operation Description If the heater current detected at either CT1 or CT2 falls belo...

Page 10: ...o after one heater burns out with the current prior to the burnout i e the normal current taken as 1 3 In actual operation there may be effects from factors such as load heater imbalances so conduct a...

Page 11: ...s output accordingly SSR Short Circuit Detection If current is measured when there is no gate input an SSR short circuit error is detected and an alarm is output SSR Open Circuit Detection If current...

Page 12: ...Short Open Circuit Alarm Using the Power Regulator s Gradient Settings The power regulator s gradient settings can be used to prevent malfunction by setting the operation gate current level The relati...

Page 13: ...or over OFF for less than 4 mA SSR SSR error Lights when an SSR error occurs open or short circuit OFF when SSR is normal ALM Alarm Lights for heater burnout or overcurrent OFF at all other times Up k...

Page 14: ...pe P should be selected Type P is also selected for cyclic control Select the appropriate relay or transistor output specifications depending on the application K8AC H Parameter Settings Procedure Onl...

Page 15: ...freshed each time an alarm is output and it is saved in non volatile memory The value is saved when power is interrupted The number of outputs is not counted for the test function After counting to 99...

Page 16: ...r at least 1s Press the L key for at least 1 s Press the S key for at least 1 s Press the L key for at least 1s When the key is released Press the S key for at least 1 s Press the L and M keys Press t...

Page 17: ...layer short circuit detection function SSR open circuit detection function SSR short circuit detection function Output ON delay time Soft startup time Startup lock time Gate input function Alarm hyst...

Page 18: ...99 9 s 0 0 OFF SSR Short Circuit Detection Turns the SSR short circuit detection function ON and OFF ssht ON OFF OFF SSR Open Circuit Detection Turns the SSR open circuit detection function ON and OFF...

Page 19: ...te current level Sets the gate current level for SSR operation This setting is valid only when cyclic or phase control is selected as the heater control method sglv 4 0 to 20 mA 7 0 mA Cycle time 3 Se...

Page 20: ...ntact Approx 3 dia 18 22 Approx 6 dia Plug Contact Lead Plug 100 15 30 30 5 Two M3 Depth 4 max 12 dia 40 40 5 15 Current Transformer K8AC CT200 Pre wired Leads Current Transformer K8AC CT200L 1 8 76 4...

Page 21: ...o can cause unintended operation and may result in accident or corruption of the product 3 Do not use thinner or similar solvent for cleaning Use commercial alcohol 4 When discarding properly dispose...

Page 22: ...larm of the K8AC H P FLK when phase control is used Set the burnout alarm value of the K8AC H P FLK based on the current measurement value with the heater output at 100 This is because the burnout det...

Page 23: ...RODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR A...

Page 24: ...em as a whole has been designed to address the risks and that the OMRON products are properly rated and installed for the intended use within the overall equipment or system Authorized Distributor In...

Reviews: