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K8AC-H

9

Wiring Method When Using the K8AC-H with Cyclic Control Heaters

Wiring Method When Using the K8AC-H with Phase Control Heaters

SSR

SSR

CT2

CT1

3

7

8

9

10

12 11

13 14

1

2

RS-485

4

5

6

5
6

3
4

Transistor Output 

K8AC-H2

@@

N-FLK

Heater 

*

Power supply

G32A-EA

Cyclic 

Control Unit

Temperature 

Controller

4 to 20 mA current output

Operation Description

• If the heater current detected at either CT1 or CT2 falls below the 

burnout alarm set value, an alarm is output. The burnout alarm set 

value can be set separately for CT1 and CT2.

No burnout alarm is output, however, when the temperature con-

troller control output is OFF.

Burnouts are detected only while the temperature controller control output 

is being input to the gate input terminals (11 and 12). Burnout is detected 

with no errors because the automatic adjustment of burnout alarm level is 

linked to the temperature controller control output (4 to 20 mA). 

• Burnout is detected when control outputs from the temperature con-

troller are 7 mA min.

Correct Usage

• Always take the power supply voltage from the primary side of the SSR. 
• Use a temperature controller with a 4 to 20-mA current output.
• When you adjust the set value for the burnout alarm, make sure 

that you make the setting with the temperature controller's control 

output at a 100% output.

The burnout detection value is the detection value at 100% output. 

Therefore, correct operation will not be possible if the setting is 

made based on a measurement value when the output is not 100%.

• CT1 and CT2 are special products. Use K8AC-CT

@@

.

• The CTs do not have polarity.
• Connect only one CT for single-phase heaters.
• Connect two CTs for three-phase heaters.
• For three-phase heaters, always set the burnout alarm set values 

for both CT1 and CT2.

*

Consult with your OMRON representative if multiple heaters are connected 

in parallel different heater capacities, or if a heater with varying heater 

resistance is used.

CT2

CT1

3

7

8

9

10

12 11

13 14

1

2

RS-485

4

5

6

5
6

3
4

Transistor Output 

K8AC-H2

@@

N-FLK

Heater 

*

Power supply

Power 

Regulator

Temperature 

Controller

4 to 20 mA current output

Operation Description

• If the heater current detected at either CT1 or CT2 falls below the 

burnout alarm set value, an alarm is output. The burnout alarm set 

value can be set separately for CT1 and CT2.

No burnout alarm is output, however, when the temperature con-

troller control output is OFF.

Burnouts are detected only while the temperature controller control 

output is being input to the gate input terminals (11 and 12).

Burnout is detected with no errors because the automatic adjust-

ment of burnout alarm level is linked to the temperature controller 

control output (4 to 20 mA).

• Burnout is detected when control outputs from the temperature con-

troller are 7 mA min.

Correct Usage

• Always take the power supply voltage from the primary side of the 

contactor.

• Use a temperature controller with a 4 to 20-mA current output.
• When you adjust the set value for the burnout alarm, make sure 

that you make the setting with the temperature controller's control 

output at a 100% output (20 mA).

The burnout detection value is the detection value at a 100% out-

put. Therefore, correct operation will not be possible if the setting is 

made based on a measurement value when the output is not 100%.

• Adjust the burnout alarm set value at a 100% output for gradient 

settings as well.

• If using the soft startup function with a power regulator, set the soft 

startup function on the K8AC-H as well, to prevent malfunctions.

• CT1 and CT2 are special products. Use K8AC-CT

@@

.

• The CTs do not have polarity.
• Connect only one CT for single-phase heaters.
• Connect two CTs for three-phase heaters.
• For three-phase heaters, always set the burnout alarm set values 

for both CT1 and CT2.

• When using the power regulator's gradient settings, change the 

operation gate current level so that the heater current value is 

within the measurement range. (The initial value is 7 mA.)

For details on operating methods, refer to pages 16 to 18.

*

Consult with your OMRON representative if multiple heaters are connected 

in parallel different heater capacities, or if a heater with varying heater 

resistance is used.

Summary of Contents for K8AC-H Series

Page 1: ...nitor for element burnouts on heaters controlled with power regulators that used a three alarm method Normal monitoring is not possible for circuits that use a power regulator with a six alarm method...

Page 2: ...re linked with the control output value from the temperature controller Compatible with Gradient Settings of Power Controllers When using gradient settings with a power controller set a gate current l...

Page 3: ...tput specifi cations Com munica tions output Current input range 0 200 to 2 200 A 2 00 to 22 00 A 20 0 to 200 0 A 100 to 240 VAC ON OFF control SSR control Two current inputs for either single phase o...

Page 4: ...ut impedance 4 k min Cyclic and phase con trol 4 to 20 mA DC Burnout detection is possible for an input of 7 mA or greater Input impedance 50 max Outputs Relay contact outputs K8AC H C FLK One SPDT re...

Page 5: ...als and output terminals Dielectric strength 2 000 V for 1 min Between terminals and case Between power supply terminals CT primary terminals and gate input terminals communications terminals Between...

Page 6: ...VAC 0 3 A 30 VDC 1 A Maximum contact voltage 125 VAC 60 VDC Maximum contact current 1 A Maximum switching capaci ty 37 5 VA 30 W Minimum applicable load failure rate P value refer ence value 5 VDC 10...

Page 7: ...ct to the operating power supply All models 3 to 4 5 to 6 Outputs Outputs SSR open or short circuit detection results Outputs heater burnout or layer short circuit detection results K8AC H2 N transist...

Page 8: ...CTs for three phase heaters For three phase heaters always set the burnout alarm set values for both CT1 and CT2 5 6 3 4 Transistor Output K8AC H2 N FLK CT2 CT1 3 7 8 9 10 11 12 13 14 1 2 RS 485 X 4 5...

Page 9: ...ransistor Output K8AC H2 N FLK Heater Power supply Power Regulator Temperature Controller 4 to 20 mA current output Operation Description If the heater current detected at either CT1 or CT2 falls belo...

Page 10: ...o after one heater burns out with the current prior to the burnout i e the normal current taken as 1 3 In actual operation there may be effects from factors such as load heater imbalances so conduct a...

Page 11: ...s output accordingly SSR Short Circuit Detection If current is measured when there is no gate input an SSR short circuit error is detected and an alarm is output SSR Open Circuit Detection If current...

Page 12: ...Short Open Circuit Alarm Using the Power Regulator s Gradient Settings The power regulator s gradient settings can be used to prevent malfunction by setting the operation gate current level The relati...

Page 13: ...or over OFF for less than 4 mA SSR SSR error Lights when an SSR error occurs open or short circuit OFF when SSR is normal ALM Alarm Lights for heater burnout or overcurrent OFF at all other times Up k...

Page 14: ...pe P should be selected Type P is also selected for cyclic control Select the appropriate relay or transistor output specifications depending on the application K8AC H Parameter Settings Procedure Onl...

Page 15: ...freshed each time an alarm is output and it is saved in non volatile memory The value is saved when power is interrupted The number of outputs is not counted for the test function After counting to 99...

Page 16: ...r at least 1s Press the L key for at least 1 s Press the S key for at least 1 s Press the L key for at least 1s When the key is released Press the S key for at least 1 s Press the L and M keys Press t...

Page 17: ...layer short circuit detection function SSR open circuit detection function SSR short circuit detection function Output ON delay time Soft startup time Startup lock time Gate input function Alarm hyst...

Page 18: ...99 9 s 0 0 OFF SSR Short Circuit Detection Turns the SSR short circuit detection function ON and OFF ssht ON OFF OFF SSR Open Circuit Detection Turns the SSR open circuit detection function ON and OFF...

Page 19: ...te current level Sets the gate current level for SSR operation This setting is valid only when cyclic or phase control is selected as the heater control method sglv 4 0 to 20 mA 7 0 mA Cycle time 3 Se...

Page 20: ...ntact Approx 3 dia 18 22 Approx 6 dia Plug Contact Lead Plug 100 15 30 30 5 Two M3 Depth 4 max 12 dia 40 40 5 15 Current Transformer K8AC CT200 Pre wired Leads Current Transformer K8AC CT200L 1 8 76 4...

Page 21: ...o can cause unintended operation and may result in accident or corruption of the product 3 Do not use thinner or similar solvent for cleaning Use commercial alcohol 4 When discarding properly dispose...

Page 22: ...larm of the K8AC H P FLK when phase control is used Set the burnout alarm value of the K8AC H P FLK based on the current measurement value with the heater output at 100 This is because the burnout det...

Page 23: ...RODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR A...

Page 24: ...em as a whole has been designed to address the risks and that the OMRON products are properly rated and installed for the intended use within the overall equipment or system Authorized Distributor In...

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