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P r o c e s s i n g   I t e m s

Group

Icon

Processing Item

Corresponding 
Page in the  
Catalog

Inspections / 
Measurement

Search

Used to identify the shapes and calculate 
the position of measurement objects.

Flexible 
Search

Recognizing the shapes of workpieces 
with variation and detecting their positions.

P16

Sensitive 
Search

Search a small difference by dividing the 
search model in detail, and calculating the 
correlation.

P16

ECM 
Search

Used to search the similar part of model 
form input image.Detect the evaluation 
value and position.

Ec Circle 
Search

Extract circles using "round " shape 
information and get position, radius and 
quantity in high preciseness.

P16

Shape 

Used to Search the similar part of models 
from input image.Defect the evaluation 
value and position.

P16

Classification

Used when various kinds of products on 
the assembly line need to be sorted and 
identified.

Edge 
Position

Measure position of measurement 
objects according to the color change in 
measurement area.

Edge 
Pitch

Detect edges by color change in 
measurement area. Used for calculating 
number of pins of IC and connectors.

Scan Edge 
Position

Measure peak/bottom edge position of 
workpieces according to the color change 
in separated measurement area.

P16

Scan Edge 
Width

Measure max/min/average width of 
workpieces according to the color change 
in separated measurement area.

P16

Color 
Data

Used for detecting presence and mixed 
varieties of products by using color 
average and deviation.

Gravity 
and Area

Used to measure area, center of gravity 
of workpices by extracting the color to be 
measured.

Labeling

Used to measure number, area and gravity 
of workpieces by extracting registered 
color.

Label 
Data

Selecting one region of extracted Labeling, 
and get that measurement. Area and 
Gravity position can be got and judged.

L

Extract objects of registered color, and 
measure many features such as number 
and circularity.

P14

Defect

Used for appearance measurement of 
plain-color measurement objects such as 
defects, stains and burrs. 

P15

PreciseDefect

Check the defect on the object. 
Parameters for extraction defect can be 
set precisely.

P15

Fine 
Matching

Difference can be detected by overlapping 
and comparing(matching) registered fine 
images with input images.

P15

Character 
Inspection

Recognize character according correlation 
search with model image registered in 
[Model Dictionary].

P17

Date 
Verification

Reading character string is verified with 
internal date.

P17

Model 
Dictionary

Register character pattern as dictionary. 
The pattern is used in [Character 
Inspection].

P17

Recognize barcode, verify and output 
decoded characters.

P17

Recognize 2D code, verify and output 
decoded characters.

P17

Circle 
Angle

Used for calculating angle of inclination of 
circular measurement objects.

Image 
Capturing

Camera 
Image Input

To input images from cameras. And set 
up the conditions to input images from 
cameras.

Camera 
Image Input
HDR+

Create high-dynamic range images by 
acquiring several images with different 
conditions.

P8

Camera 
Switching

To switch the cameras used for 
measurement. Not input images from 
cameras again.

Measurement 
Image 
Switching

To switch the images used for 
measurement. Not input images from 
camera again.

Correcting 
images

Position 
Compensation 

Used when positions are differed. Correct 
measurement is performed by correcting 
position of input images.

Trapezoidal 
Cor

Rectify the trapezoidal deformed image.

P12

Filtering

Used for processing images input from 
cameras in order to make them easier to 
be measured.

Group

Icon

Processing Item

Corresponding 
Page in the  
Catalog

Correcting 
images

Backgrond 
Suppression

To enhance contrast of images by 
extracting color in specified brightness.

P14

Color 
Gray 
Filter

Color image is converted into monochrome 
images to emphasize specific color.

Extract 
Color 
Filter

Convert color image to color extracted 
image or binary image.

P14

Anti Color 
Shading

To remove the irregular color/pattern by 
uniformizing max.2 specified colors.

P14

Stripes 
Removal 

Remove the background pattern of stripes.

P13

Halation 
Cut+

Remove halation from input image.

P13

P

Combine multiple image to create one big 
image.

P12

Polar 
Transformation

Rectify the image by polar transformation. 
Useful for OCR or pattern inspection 
printed on circle.

P14

Assisting 
inspections / 
measurement

Calculation

Used when using the judge results and 
measured values of ProcItem which are 
registered in processing units.

Line 
Regression

Used for calculating regression line from 
plural measurement coodinate.

P17

Circle 
Regression

Used for calculating regression circle from 
plural measurement coordinate.

P17

Cali

Transform (X,Y) position to  the real 
coodinate system.

P17

Set Unit 
Data

Used to change the ProcItem data (setting 
parameters,etc.) that has been set up in a 
scene.

Get Unit 
Data

Used to get one data 
(measured results, setting parameters,etc.) 
of ProcItem that has been set up in a 
scene.

Set Unit 
Figure

Used for re-setting the figure data (model, 
measurement area ) registered in an unit.

Get Unit 
Figure

Used for get the figure data (model, 
measurement area ) registered in an unit.

Trend 
Monitor

Used for displaying the information about 
results on the monitor, facilitating to avoid 
NG and analyze causes.

Image 
Logging

Used for saving the measurement images 
to the memory and USB memory.

Data 
Logging

Used for saving the measurement data to 
the memory and USB memory.

Elapsed 
Time

Used for calculating the elapsed time 
since the measurement trigger input.

Wait

Processing is stopped only at the set time. 
The standby time is set by the unit of [ms].

Focus

Focus setting is supported.

P19

Iris

Focus and aperture setting is supported.

P19

Branching 
processing

Conditional 
Branch

Used where more than two kinds of 
products on the production line need to 
detected separately.

End

This ProcItem must be set up as the last 
processing unit of a branch.

DI 
Branch

Same as ProcItem "Branch". But you 
can change the targets of conditional 
branching via external inputs.

Outputting 
results

Data 
Output

Used when you need to output data to the 
external devices such as PLC or PC via 
serial ports.

P19

Parallel 
Data 
Output

Used when you need to output data to the 
external devices such as PLC or PC via 
parallel ports.

Parallel 
Judgement 
Output

Used when you need to output judgement 
results to the external devices such as 
PLC or PC via parallel ports.

Displaying 
results on 
the monitor

Result 
Display

Used for displaying the texts or the figures 
in the camera image .

Display 
Image 
File

Display selected image file.

Display 
Last NG 
Image

Display the last NG images.

P19

*The items in red are High Grade processing items.

Summary of Contents for EZ3-900 Series

Page 1: ......

Page 2: ...2 2...

Page 3: ...3 3...

Page 4: ...al sensing close to what human eyes can It realizes accurate stable inspection unthinkable with simple filtering The ARCS processing capability continues to advance with the progress of the FZ series...

Page 5: ...2 Camera images can also be captured during measurement If image inputs exceed the buffer capacity however trigger intervals cannot be shortened because the minimum trigger interval depends on the me...

Page 6: ...ogging Accordingly not all images could be saved or image input triggers had to be delayed depending on the measurement trigger intervals Measurement and image logging are processed completely in para...

Page 7: ...etting Adjustment and troubleshooting has never been so quick simple and reliable Loss cost can be reduced Ideal for mass production processes with a higher unit production volume or 24 hour lines r 3...

Page 8: ...mage The influence of changing lighting conditions from day to night are effectively minimized Conventional images HDR image Night Night Day Day Conventional images HDR image Any spot outside the dyna...

Page 9: ...t different levels of luminosity The wide dynamic range allows you to generate clear images even with overexposure or under changing lighting conditions 1 s t i m a g e high speed 2 n d i m a g e medi...

Page 10: ...els 2 million pixels 1600 1200 pixels 1 5 times wider field of vision Reducing Tact Time E v e n a l a r g e wo r k p i e c e c a n b e imaged at one time and the details are very clear FZ3 takes a si...

Page 11: ...ore the camera can capture 1 million pixel images 1600 600 pixels at a speed of 60 fps in the partial capture mode 2 million Pixel camera Color Black White FZ SC2M FZ S2M High speed image capturing of...

Page 12: ...g workpiece in whole by synthesizing the images taken by camera and generating a single image from them Patent Pending Cross shots image capture is possible FZ3 allows space saving line designs since...

Page 13: ...rocessing Conventional images Image processed by the Fringe killer Filter FZ3 can choose the type of fringes to be removed in accordance with the background of each workpiece to be inspected Removing...

Page 14: ...ther depths between them are stretched into a 0 to 255 scale An area to be inspected is visualized with high contrast while the effects of depths outside this scale are eliminated Rectangular Developm...

Page 15: ...different color pixels comprising this space Thus scratches and dirt can be detected accurately even in images with low contrast Color Segmentation Processing Color Image Processing Real Color Sensing...

Page 16: ...ensing any uneven color depth in the same image and changing thresholds locally High Performance Edge Detection Scan Edge Position Scan Edge Width Edge positions and widths can be accurately detected...

Page 17: ...radius of a circle from an arbitrary number of points on its perimeter You can obtain a straight line the intersection of two straight lines and its angle or the distance between a straight line and...

Page 18: ...fect Inspection for Workpieces Carried at Different Angles to the Camera In order to inspect workpieces placed and carried at different angles to the camera the most appropriate settings can be made a...

Page 19: ...ent information Measurement information to be shown on operating screens can be customized You can change the items to be displayed as well as the position and font size of each item Display of Proces...

Page 20: ...H900 NPN FZ3 H905 PNP Four camera controllers FZ3 H900 10 NPN FZ3 H905 10 PNP Box type Controllers Two camera controllers FZ3 H950 NPN FZ3 H955 PNP Four camera controllers FZ3 H950 10 NPN FZ3 H955 10...

Page 21: ...ontrollers FZ3 H700 NPN FZ3 H705 PNP Four camera controllers FZ3 H700 10 NPN FZ3 H705 10 PNP Box type Controllers Two camera controllers FZ3 H750 NPN FZ3 H755 PNP Four camera controllers FZ3 H750 10 N...

Page 22: ...FZ3 750 FZ3 755 Four camera controllers NPN PNP FZ3 750 10 FZ3 755 10 Standard Controllers Controllers integrated with LCD Two camera controllers NPN PNP FZ3 300 FZ3 305 With touch pen Four camera co...

Page 23: ...ension Tubes for small camera Model 3Z4S LE ML EXR Contents Set of 7 tubes 40 mm 20 mm 10 mm 5 mm 2 0 mm 1 0 mm and 0 5 mm Maximum outer diameter 30 mm dia Model FZ LESR Contents Set of 3 tubes 15 mm...

Page 24: ...ontact your Omron representative Dual task High grade High speed Controllers and Dual task High speed Controllers Model NPN Output FZ3 900 FZ3 900 10 FZ3 H900 FZ3 H900 10 FZ3 950 FZ3 950 10 FZ3 H950 F...

Page 25: ...read time 80fps 12 5ms Field of vision installation distance Selecting a lens according to the field of vision and installation distance Ambient temperature range Operating 0 to 50 C camera amp 0 to...

Page 26: ...el Cable FZ VP Vibration resistiveness 10 to 150Hz single amplitude 0 15mm 3 directions 8 strokes 4 times Ambient temperature range Operation 0 to 50 C Storage 20 to 65 C with no icing or condensation...

Page 27: ...n Correcting images Position Compensation Used when positions are differed Correct measurement is performed by correcting position of input images Trapezoidal Correction Rectify the trapezoidal deform...

Page 28: ...depth of 8 0 mm Two M4 mounting holes with a depth of 8 0 mm 300 000 pixel camera Three M2 mounting holes with a depth of 3 0 mm Three M2 mounting holes with a depth of 3 0 mm Two M4 mounting holes wi...

Page 29: ...9dia 50 pin square connector Note1 cable is available in 2m 5m Note1 cable is available in 2m 5m 29 8 15 6 33 7 30 5 2 to 15 pin square connector 5dia 19 2dia L Note 1 30 5 32 75 12 100 24 4 2 to 26...

Page 30: ...40 t35 t30 t25 t20 t15 t10 t5 t2 t1 t0 t15 Camera distance mm The 5 mm Extension Tubes 3Z4S LE ML EXR cannot be used with FZ LEH25 Lenses Field of vision mm FZ LEH5 FZ LEH8 FZ LEH12 FZ LEH16 FZ LEH25...

Page 31: ...Extension Tube thickness t mm Camera Lens Field of vision Note1 The lengths of the elds of vision given in the optical charts are the lengths of the Y axis 2 The vertical axis represents WD for small...

Page 32: ......

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