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18

Designing

Examples of Processing Flow Customization

Easy to use

Useful Functions in Flow Menu

Useful Functions for Test Measurement

I n t r o d u c i n g   a   n e w   s o ft w a r e   p r o g r a m 
( V i s i o n O p t i m i ze r )   t h a t   wo r k s   w i t h   t h e 
simulation software to calculate optimum 
settings. See the end of this brochure for details.

Judgment monitoring function

Continuous measurement stops automatically when a defect 
occurs. 
Once the measurement stops, you can select the next course 
of action right away for efficient testing and verification.

If a defect occurs, measurement stops automatically --> 
Select the course of action.

Judgment Monitoring Function

Continuous test measurement function

Settings must be verified with as many images as possible. 
W i t h   O M R O N ' s   F Z 3 ,   c o n t i n u o u s   m e a s u r e m e n t s   o f 
hundreds of images can be performed by a single click.

5JNF

Checking the results of continuous measurement in a graph

Trend monitoring

Copy & paste processing items from 
another scene.

Yo u   c a n   s e t   u p   a   n e w   f l o w   m e n u   b y 
c o m b i n i n g   d i ffe re n t   p ro c e s s i n g   i te m s 
copied from other scenes.When you want 
to utilize the setting of other scene, you do 
not need to make adjustments.

Performing different processing items 
at a time

Yo u   c a n   c o py   o r   d e l e te   t wo   o r   m o re 
p r o c e s s i n g   i t e m s   a t   a   t i m e   b y   j u s t 
checking them on the screen.

You can use simulation software that operates in the same 
environment as the controller, to perform all tasks from 
flow design and test measurement to setting adjustment. 
You can make adjustments without stopping the line. This 
saves a lot of time at the production site.

Defect Inspection for Workpieces Carried at Different Angles to 
the Camera

In order to inspect wor kpieces placed and carr ied at different 
angles to the camera, the most appropriate settings can be made 
automatically for each angle.

Camera Image Input

Search

Conditional Branch

Defect

Defect

Defect

Output results Output results Output results

Each workpiece's angle to the camera is
detected by extracting its characteristics.

The subsequent process branches depending
on the angle of each workpiece.

The most appropriate detection
inspection is conducted for each
workpiece.

Processing equivalent to programming is achieved by 
calculating the inspection results and changing the 
subsequent processes depending on the results.

Drag and drop processing items

Adopting the setting 
window for each 
processing items, 
required parameters and 
inspection area can be 
set easily.

Easy set-up

Flow menu

Basic processing items required for various inspections 
such as image input, measurement, display and output are 
packaged. FZ3 can immediately support any process, from 
the initial setup to the launch of a new line, with the setting 
screen for each processing item from which the user can set 
the required threshold values and parameters.

Flow Group function

Processing items can be named and 
grouped.You can efficiently manage a 
long work flow by assigning a folder to 
each processing item.

A long flow can be 
streamlined.

Gr
oup

Factory line

Office, etc.

Line operation continues.

Images measured on site 
are saved in the controller.

Saved images are loaded to the 
PC and used for setting 
adjustment and test 
measurement using the simulator.

Settings are copied 

to the controller.

Test Measurement and Setting and 
Adjustment On Your PC Without 
Stopping the Operation

Summary of Contents for EZ3-900 Series

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Page 4: ...al sensing close to what human eyes can It realizes accurate stable inspection unthinkable with simple filtering The ARCS processing capability continues to advance with the progress of the FZ series...

Page 5: ...2 Camera images can also be captured during measurement If image inputs exceed the buffer capacity however trigger intervals cannot be shortened because the minimum trigger interval depends on the me...

Page 6: ...ogging Accordingly not all images could be saved or image input triggers had to be delayed depending on the measurement trigger intervals Measurement and image logging are processed completely in para...

Page 7: ...etting Adjustment and troubleshooting has never been so quick simple and reliable Loss cost can be reduced Ideal for mass production processes with a higher unit production volume or 24 hour lines r 3...

Page 8: ...mage The influence of changing lighting conditions from day to night are effectively minimized Conventional images HDR image Night Night Day Day Conventional images HDR image Any spot outside the dyna...

Page 9: ...t different levels of luminosity The wide dynamic range allows you to generate clear images even with overexposure or under changing lighting conditions 1 s t i m a g e high speed 2 n d i m a g e medi...

Page 10: ...els 2 million pixels 1600 1200 pixels 1 5 times wider field of vision Reducing Tact Time E v e n a l a r g e wo r k p i e c e c a n b e imaged at one time and the details are very clear FZ3 takes a si...

Page 11: ...ore the camera can capture 1 million pixel images 1600 600 pixels at a speed of 60 fps in the partial capture mode 2 million Pixel camera Color Black White FZ SC2M FZ S2M High speed image capturing of...

Page 12: ...g workpiece in whole by synthesizing the images taken by camera and generating a single image from them Patent Pending Cross shots image capture is possible FZ3 allows space saving line designs since...

Page 13: ...rocessing Conventional images Image processed by the Fringe killer Filter FZ3 can choose the type of fringes to be removed in accordance with the background of each workpiece to be inspected Removing...

Page 14: ...ther depths between them are stretched into a 0 to 255 scale An area to be inspected is visualized with high contrast while the effects of depths outside this scale are eliminated Rectangular Developm...

Page 15: ...different color pixels comprising this space Thus scratches and dirt can be detected accurately even in images with low contrast Color Segmentation Processing Color Image Processing Real Color Sensing...

Page 16: ...ensing any uneven color depth in the same image and changing thresholds locally High Performance Edge Detection Scan Edge Position Scan Edge Width Edge positions and widths can be accurately detected...

Page 17: ...radius of a circle from an arbitrary number of points on its perimeter You can obtain a straight line the intersection of two straight lines and its angle or the distance between a straight line and...

Page 18: ...fect Inspection for Workpieces Carried at Different Angles to the Camera In order to inspect workpieces placed and carried at different angles to the camera the most appropriate settings can be made a...

Page 19: ...ent information Measurement information to be shown on operating screens can be customized You can change the items to be displayed as well as the position and font size of each item Display of Proces...

Page 20: ...H900 NPN FZ3 H905 PNP Four camera controllers FZ3 H900 10 NPN FZ3 H905 10 PNP Box type Controllers Two camera controllers FZ3 H950 NPN FZ3 H955 PNP Four camera controllers FZ3 H950 10 NPN FZ3 H955 10...

Page 21: ...ontrollers FZ3 H700 NPN FZ3 H705 PNP Four camera controllers FZ3 H700 10 NPN FZ3 H705 10 PNP Box type Controllers Two camera controllers FZ3 H750 NPN FZ3 H755 PNP Four camera controllers FZ3 H750 10 N...

Page 22: ...FZ3 750 FZ3 755 Four camera controllers NPN PNP FZ3 750 10 FZ3 755 10 Standard Controllers Controllers integrated with LCD Two camera controllers NPN PNP FZ3 300 FZ3 305 With touch pen Four camera co...

Page 23: ...ension Tubes for small camera Model 3Z4S LE ML EXR Contents Set of 7 tubes 40 mm 20 mm 10 mm 5 mm 2 0 mm 1 0 mm and 0 5 mm Maximum outer diameter 30 mm dia Model FZ LESR Contents Set of 3 tubes 15 mm...

Page 24: ...ontact your Omron representative Dual task High grade High speed Controllers and Dual task High speed Controllers Model NPN Output FZ3 900 FZ3 900 10 FZ3 H900 FZ3 H900 10 FZ3 950 FZ3 950 10 FZ3 H950 F...

Page 25: ...read time 80fps 12 5ms Field of vision installation distance Selecting a lens according to the field of vision and installation distance Ambient temperature range Operating 0 to 50 C camera amp 0 to...

Page 26: ...el Cable FZ VP Vibration resistiveness 10 to 150Hz single amplitude 0 15mm 3 directions 8 strokes 4 times Ambient temperature range Operation 0 to 50 C Storage 20 to 65 C with no icing or condensation...

Page 27: ...n Correcting images Position Compensation Used when positions are differed Correct measurement is performed by correcting position of input images Trapezoidal Correction Rectify the trapezoidal deform...

Page 28: ...depth of 8 0 mm Two M4 mounting holes with a depth of 8 0 mm 300 000 pixel camera Three M2 mounting holes with a depth of 3 0 mm Three M2 mounting holes with a depth of 3 0 mm Two M4 mounting holes wi...

Page 29: ...9dia 50 pin square connector Note1 cable is available in 2m 5m Note1 cable is available in 2m 5m 29 8 15 6 33 7 30 5 2 to 15 pin square connector 5dia 19 2dia L Note 1 30 5 32 75 12 100 24 4 2 to 26...

Page 30: ...40 t35 t30 t25 t20 t15 t10 t5 t2 t1 t0 t15 Camera distance mm The 5 mm Extension Tubes 3Z4S LE ML EXR cannot be used with FZ LEH25 Lenses Field of vision mm FZ LEH5 FZ LEH8 FZ LEH12 FZ LEH16 FZ LEH25...

Page 31: ...Extension Tube thickness t mm Camera Lens Field of vision Note1 The lengths of the elds of vision given in the optical charts are the lengths of the Y axis 2 The vertical axis represents WD for small...

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