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Shape Search

The geometry correlation search for conducting search based on the 
profile information of the workpiece ensures greater absorption of 
dimensional variations among individual works (changes in background, 
contrast, etc.) and consequently achieves stable detection.

The detection speed is approx. 20 times that of a conventional 
processing system, which allows for high-speed detection even when 
images are captured with high-resolution camera.

High Speed / High Precision Pattern Recoginition

Sensitive Search 

This allows the recognition of very subtle differences that cannot 
be detected through ordinary search processes, by dividing the 
registered model image into several pieces and carefully matching 
them. Thus you don't have to spend a lot of time for delicate threshold 
setting.

Flexible Search

When inspecting workpieces with some variations in shape, such 
variations are sometimes recognized erroneously as defects.  Flexible 
Search ensures accurate searches regardless of some variations in 
print quality or shape, by registering several images of non-defective 
products as models.  It helps you decrease your inspection failure 
rate by rejecting defective products only.

Different conditions for 
dividing the model image can 
be set.

Area / Labeling

Dynamic segmentation  and  high-performance 
labeling

This item features a dynamic segmentation in addition to the 
conventional labeling. This function ensures the accurate detection of 
labels by automatically sensing any uneven color depth in the same 
image and changing thresholds locally.

High Performance Edge Detection

Scan Edge Position,Scan Edge Width

Edge positions and widths can be accurately detected by dividing 
the area to be inspected into several segments.Scan Edge Position 
measures the points closest and farthest to the edge as well as the 
inclination and surface conditions of the workpiece to be inspected.
Scan Edge Width measures the local and average widths of the 
workpiece.This allows the accurate measurement of the positions of 
the workpiece's peripheral parts as well as its bore diameters.Edge 
detection method can be chosen from the intensity projection method 
and the differentiation method.

Measuring minimum width
Measuring maximum width

Ordinary segmentation

Dynamic segmentation

It is also useful for measuring the 
depths of grooves on metal shafts.

Registered model image

Even low-contrast images 
are detected stably.

Approx. 20 times

 faster detection 

(representative example)

Compared with geometric correlation search 
processing by OMRON's conventional system

700ms

35ms

Conventional 
system

Shape 
search

New generation processing items (approx. 60)

 Inspection of characters on IC chips

OK

OK

OK

OK

NG

NG

NG

NG

Before 
model 
addition

Avoiding inspection failures

After 
model 
addition

Easy to sort, Wide variety of conditions to be extracted

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Summary of Contents for EZ3-900 Series

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Page 4: ...al sensing close to what human eyes can It realizes accurate stable inspection unthinkable with simple filtering The ARCS processing capability continues to advance with the progress of the FZ series...

Page 5: ...2 Camera images can also be captured during measurement If image inputs exceed the buffer capacity however trigger intervals cannot be shortened because the minimum trigger interval depends on the me...

Page 6: ...ogging Accordingly not all images could be saved or image input triggers had to be delayed depending on the measurement trigger intervals Measurement and image logging are processed completely in para...

Page 7: ...etting Adjustment and troubleshooting has never been so quick simple and reliable Loss cost can be reduced Ideal for mass production processes with a higher unit production volume or 24 hour lines r 3...

Page 8: ...mage The influence of changing lighting conditions from day to night are effectively minimized Conventional images HDR image Night Night Day Day Conventional images HDR image Any spot outside the dyna...

Page 9: ...t different levels of luminosity The wide dynamic range allows you to generate clear images even with overexposure or under changing lighting conditions 1 s t i m a g e high speed 2 n d i m a g e medi...

Page 10: ...els 2 million pixels 1600 1200 pixels 1 5 times wider field of vision Reducing Tact Time E v e n a l a r g e wo r k p i e c e c a n b e imaged at one time and the details are very clear FZ3 takes a si...

Page 11: ...ore the camera can capture 1 million pixel images 1600 600 pixels at a speed of 60 fps in the partial capture mode 2 million Pixel camera Color Black White FZ SC2M FZ S2M High speed image capturing of...

Page 12: ...g workpiece in whole by synthesizing the images taken by camera and generating a single image from them Patent Pending Cross shots image capture is possible FZ3 allows space saving line designs since...

Page 13: ...rocessing Conventional images Image processed by the Fringe killer Filter FZ3 can choose the type of fringes to be removed in accordance with the background of each workpiece to be inspected Removing...

Page 14: ...ther depths between them are stretched into a 0 to 255 scale An area to be inspected is visualized with high contrast while the effects of depths outside this scale are eliminated Rectangular Developm...

Page 15: ...different color pixels comprising this space Thus scratches and dirt can be detected accurately even in images with low contrast Color Segmentation Processing Color Image Processing Real Color Sensing...

Page 16: ...ensing any uneven color depth in the same image and changing thresholds locally High Performance Edge Detection Scan Edge Position Scan Edge Width Edge positions and widths can be accurately detected...

Page 17: ...radius of a circle from an arbitrary number of points on its perimeter You can obtain a straight line the intersection of two straight lines and its angle or the distance between a straight line and...

Page 18: ...fect Inspection for Workpieces Carried at Different Angles to the Camera In order to inspect workpieces placed and carried at different angles to the camera the most appropriate settings can be made a...

Page 19: ...ent information Measurement information to be shown on operating screens can be customized You can change the items to be displayed as well as the position and font size of each item Display of Proces...

Page 20: ...H900 NPN FZ3 H905 PNP Four camera controllers FZ3 H900 10 NPN FZ3 H905 10 PNP Box type Controllers Two camera controllers FZ3 H950 NPN FZ3 H955 PNP Four camera controllers FZ3 H950 10 NPN FZ3 H955 10...

Page 21: ...ontrollers FZ3 H700 NPN FZ3 H705 PNP Four camera controllers FZ3 H700 10 NPN FZ3 H705 10 PNP Box type Controllers Two camera controllers FZ3 H750 NPN FZ3 H755 PNP Four camera controllers FZ3 H750 10 N...

Page 22: ...FZ3 750 FZ3 755 Four camera controllers NPN PNP FZ3 750 10 FZ3 755 10 Standard Controllers Controllers integrated with LCD Two camera controllers NPN PNP FZ3 300 FZ3 305 With touch pen Four camera co...

Page 23: ...ension Tubes for small camera Model 3Z4S LE ML EXR Contents Set of 7 tubes 40 mm 20 mm 10 mm 5 mm 2 0 mm 1 0 mm and 0 5 mm Maximum outer diameter 30 mm dia Model FZ LESR Contents Set of 3 tubes 15 mm...

Page 24: ...ontact your Omron representative Dual task High grade High speed Controllers and Dual task High speed Controllers Model NPN Output FZ3 900 FZ3 900 10 FZ3 H900 FZ3 H900 10 FZ3 950 FZ3 950 10 FZ3 H950 F...

Page 25: ...read time 80fps 12 5ms Field of vision installation distance Selecting a lens according to the field of vision and installation distance Ambient temperature range Operating 0 to 50 C camera amp 0 to...

Page 26: ...el Cable FZ VP Vibration resistiveness 10 to 150Hz single amplitude 0 15mm 3 directions 8 strokes 4 times Ambient temperature range Operation 0 to 50 C Storage 20 to 65 C with no icing or condensation...

Page 27: ...n Correcting images Position Compensation Used when positions are differed Correct measurement is performed by correcting position of input images Trapezoidal Correction Rectify the trapezoidal deform...

Page 28: ...depth of 8 0 mm Two M4 mounting holes with a depth of 8 0 mm 300 000 pixel camera Three M2 mounting holes with a depth of 3 0 mm Three M2 mounting holes with a depth of 3 0 mm Two M4 mounting holes wi...

Page 29: ...9dia 50 pin square connector Note1 cable is available in 2m 5m Note1 cable is available in 2m 5m 29 8 15 6 33 7 30 5 2 to 15 pin square connector 5dia 19 2dia L Note 1 30 5 32 75 12 100 24 4 2 to 26...

Page 30: ...40 t35 t30 t25 t20 t15 t10 t5 t2 t1 t0 t15 Camera distance mm The 5 mm Extension Tubes 3Z4S LE ML EXR cannot be used with FZ LEH25 Lenses Field of vision mm FZ LEH5 FZ LEH8 FZ LEH12 FZ LEH16 FZ LEH25...

Page 31: ...Extension Tube thickness t mm Camera Lens Field of vision Note1 The lengths of the elds of vision given in the optical charts are the lengths of the Y axis 2 The vertical axis represents WD for small...

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