C
85-340
Boiler Assembly - Installation & Operation Instructions
│
Odyssey
9
4.0 BOILER ASSEMBLY
The installation of the boiler shall be in accordance with the authorities having jurisdiction and must comply with
Standard CSA B139 (Canada) or NFPA 31 (USA).
Fiberglass Materials - Before installing the insulation, read “Handling Instructions” in
Section 11.0 and the protective measures recommended when handling fiberglass.
Assembly Procedure
The boiler assembly procedure is to be completed in sequence and in conjunction with the illustrated assembly
diagrams, Figures 4-1 through 4-12.
1.
Do not fully tighten screws until jacket assembly is complete.
2.
Level the boiler before commencing jacket installation.
3.
Install rear brackets on the boiler, secure by tightening nuts (Figures 4-1 to 4-3).
4.
Install front brackets on the boiler, secure by tightening nuts (Figures 4-4 to 4-6).
5.
Install fiberglass insulation on the boiler by wrapping it around the heat exchanger. Secure with factory
supplied twine (Figure 4-7).
6.
Remove all protective plastic film on the jacket panels before installing.
7.
Attach side panels to front and back brackets (Figure 4-8).
8.
Install control panel between side panels, secure with screws provided (Figure 4-9).
9.
Mount HydroStat 3250 by sliding it down over the tabs on the control panel. Secure in place with hold down
bracket as shown (Figure 4-10).
10.
Mount bottom back panel to boiler (Figure 4-10); Recommend installing top back panel after flue breeching
connected, sealed, and supported. (See also Figure 6-1 Flue Breeching).
11.
Fully tighten all jacket screws to secure panels in place.
12.
Insert sensor fully into the Electro-well
or boiler overheating may occur (Figure 4-11). See “Danger”
warning on page 11.
13.
Feed the green wire, connected to the boiler ground screw, through the knockout in the back of the HydroStat.
Connect the other end of the wire to the HydroStat ground screw inside the control (green screw).
14.
Installation of burner and completion of wiring must be done with front cover removed.
15.
Install top cover. Align the top panel clips into the slots in the top of the side panels and slide cover forward
to lock clips in place (Figure 4-12).
HydroStat 3250 Instructions - For complete installation and operation instructions, refer
to the manufacturer’s instructions included with the Fuel Smart HydroStat 3250.
Figure 4-1 Rear Brackets
Figure 4-2 Mount Rear Brackets
Slide the rear
brackets behind the
nuts and washers at
the rear of the boiler
as shown.
Top
Bottom
