Weil-McLain Ultra Oil Manual Download | Manualshive

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Oil-Fired Water Boiler

®

This manual must only be used by a qualiﬁed heating installer/service technician. Read all instructions, includ-
ing this manual and all other information shipped with the boiler, before installing. Perform steps in the order
given. Failure to comply could result in severe personal injury, death or substantial property damage.

Part number 550-141-986/0112

s)NSTALLATION

s3TARTUP

s-AINTENANCE

s0ARTS

Boiler Manual

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Summary of Contents for Ultra Oil

Page 1: ...tructions includ ing this manual and all other information shipped with the boiler before installing Perform steps in the order given Failure to comply could result in severe personal injury death or...

Page 2: ...ass During normal operation the sight glass is located at the 12 00 position To view the burner ame loosen the center mounting bolt and rotate so the sight glass is in the 6 00 position 17 Over re pre...

Page 3: ...WATER BOILER Boiler Manual THE WATER BOILER Part number 550 141 986 0112 3...

Page 4: ...ave the boiler model number from the boiler rating label and the CP number from the boiler jacket You may list the CP number in the space provided on the Installation Certi cate found on page 24 Consi...

Page 5: ...Theboilerheatexchanger can be damaged by build up or corrosion due to sedi ment s O NOT USE PETROLEUM BASED CLEANING OR SEALING compounds in boiler system Gaskets and seals in the system may be damage...

Page 6: ...i ed service technician Beginning of heating season Call a qualified service technician to perform annual service Every day during heating season Keep area free of combustible materials Check that boi...

Page 7: ...3 2 1 3 3 1 4 43 3 8 241 3 5 3 6 1 5 4 1 2 2 6 4 2 8 4 2 1 5 3 1 3 1 3 5 3 8 31 1 1 3 5 3 42 3 31 2 1 3 3 3 1 7 3 3 3 5 3 23 1 43 3 3 432 6 2 2 3 31 2 2314 3 4 8 241 3 5 3 6 1 5 4 1 2 2 6 4 723 6 3 1...

Page 8: ...r jacket surfaces s 4OP OF ONTROL 0OD COVER INCHES s 3IDES AND BACK INCHES 5 Burner cover s LL DIRECTIONS INCHES Combustible clearances always take pre cedence over service clearances For service acce...

Page 9: ...and replace Air from outside the building When outside air is used connect each opening directly or by ducts to the outdoors or to crawl or at TIC SPACE THAT FREELY CONNECTS WITH OUTDOORS 3IZE PER be...

Page 10: ...B 3LIDE THE OTHER CHANNEL UNDER THE OTHER BOILER LEG 0LACE THE channel directly over the crate base runner as shown 5 Figure 3 With the boiler resting securely on the two shipping chan NELS SCREW A LE...

Page 11: ...posite side Place the hinge bracket on that side and tighten the two screws to secure the bracket Also tighten the two screws on the other side 7 Carefully lift the burner door and position so the doo...

Page 12: ...n in chimney 4ABLE Chimney venting vent sizing Model Minimum breeching diameter inches Minimum I B R chimney size inches Minimum chimney height feet Rect Round UO 3 5 8 x 8 6 x 6 liner 6 15 UO 4 6 UO...

Page 13: ...n burner and boiler are properly installed breeching draft will be approximately 0 01 to 0 02 W C Install barometric control in breech ing per control manufacturer s instructions when excess draft nee...

Page 14: ...LSO REFER TO TAG ATTACHED TO RELIEF VALVE FOR MANU facturer s instructions 2ELIEF VALVE DISCHARGE PIPING To avoid water damage or scalding due to relief valve operation s ISCHARGE LINE MUST BE CONNEC...

Page 15: ...valve and makeup water added through ll valve Eventual section failure can result CLOSED expansion tank Figure 7 s NSURE EXPANSION TANK SIZE WILL HANDLE BOILER AND system water volume and temperature...

Page 16: ...TO ALL ZONES IGURE Multiple zoning with circulators Temperatures 140 F and higher IGURE Multiple zoning with zone valves Temperatures 140 F and higher D 3EPARATE RELAY IS REQUIRED FOR EACH CIRCULATOR...

Page 17: ...ribute heat TO ALL ZONES B 3EPARATE TRANSFORMER IS REQUIRED TO POWER ZONE VALVES 2EFER TO h7EIL C AIN ONE 6ALVE 7IRING Guide for details 6 To set the valves A and B A 3ET THE VALVES WHILE THE SYSTEM I...

Page 18: ...l state or local codes s ANADA 3 ANADIAN LECTRICAL ODE 0ART AND ANY LOCAL codes Electrical knockouts Terminal strip Control Pod cover UO018 Remove cover for unrestricted access to wiring compartment C...

Page 19: ...THE BOILER TERMINAL STRIP AS SHOWN ON the boiler wiring diagram Provide hot neutral and ground wires routed in metal conduit Thermostat wiring s Install thermostat on inside wall away from in uences o...

Page 20: ...ALERT G BLOCKED VENT SHUTOFF SWITCH CANADA ONLY LOW WATER CUT OFF H N G N H JUMPER NOTE 5 LIMIT SENSOR NOTE 8 BK BURNER DISCONNECTS Wiring Diagram NOTES 1 All wiring must be installed in accordance wi...

Page 21: ...urner Wiring Carlin 60200 Riello F5 Burner Wiring FIELD WIRING FACTORY WIRED SUB BASE W R B G BLACK WHITE RED GREEN GROUND BLACK BROWN Oil Valve 11 BLACK WHITE BROWN M Capacitor BLUE BLUE Electric Air...

Page 22: ...e used to prevent ow of oil in case of oil line break s 3UPPORT OIL LINES AS REQUIRED BY CODES s AKE TANK CONNECTIONS WITH SWING JOINTS OR COPPER tubing to prevent breaking in case the tank settles Ma...

Page 23: ...perty damage 6ENT AIR FROM SYSTEM 2EPEAT STEPS AND UNDER h ILL THE SYSTEM v IR in system can interfere with water circulation and cause improper heat distribution HECK BOILER AND SYSTEM PIPING FOR LEA...

Page 24: ...ing if available set PROPERLY 2EFER TO h4HERMOSTAT WIRINGv PAGE 12 Boiler cycled with thermostat Raise to highest setting and verify boiler goes through normal start up cycle Lower to lowest setting a...

Page 25: ...s filled with water 9 Start unit and verify combustion settings with combustion test equipment 10 Verify operation of all controls on boiler See boiler manual and burner manual for procedures The boil...

Page 26: ...onditions Current 3 RECOMMENDATIONS CAN BE FOUND ON THE 3 WEB SITE AT HTTP WWW CDC GOV NIOSH HOMEPAGE HTML 3 APPROVED RES pirators manufacturers and phone numbers are also listed on this web site s 7E...

Page 27: ...re increase or contracts as the water cools Tanks may be open closed or diaphragm or bladder type Follow guidelines in this manual for the best location of the expansion tank PEN TYPE located above hi...

Page 28: ...ld result in unsafe pressure buildup which can result in severe personal injury death or substantial property damage Following installation the valve lever must be operated AT LEAST ONCE EACH YEAR to...

Page 29: ...ATE ONLY 2EMOVE THE two ue baf es 3TARTING AT THE TOP OF THE BOILER USE A WIRE mUE BRUSH to thoroughly clean all ns NCE THE mUEWAYS ARE CLEANED CAREFULLY REMOVE THE paper from the oor of the combustio...

Page 30: ...ING HARNESS AT THE JACKET crosstie located beneath the burner door Failure to disconnect the burner wiring har ness before opening the burner door can cause damage to the burner and boiler wiring s 4U...

Page 31: ...e the electrical tray in position 15 Remove the jacket side panels by pulling back edge away from the back of the boiler and then disengag ing the keyholes from the jacket front screws 16 Remove the e...

Page 32: ...1 928 221 6 Washers 4 required 562 248 668 7 P T gauge temperature sensor well 592 300 025 8 Limit control sensor well 592 300 026 9 Mounting clip for P T gauge and limit well 512 400 001 10 P T gauge...

Page 33: ...WATER BOILER Boiler Manual Replacement parts continued Boiler section assembly parts Part number 550 141 986 0112 33...

Page 34: ...X Purchase locally 2 Burner door 330 054 308 3 Burner door hinge bracket 466 900 000 4 K R Q V Purchase locally 5 Y Y Y A A 386 902 000 6 Observation port gasket requires water glass adhesive 590 318...

Page 35: ...WATER BOILER Boiler Manual Replacement parts continued Burner door parts Part number 550 141 986 0112 35...

Page 36: ...anel UO 3 UO 4 UO 5 426 900 005 426 900 006 426 900 007 6 Jacket rear panel if required order insulation below 426 900 001 7 Jacket rear panel insulation 591 222 181 8 Jacket cross tie 426 900 008 9 B...

Page 37: ...WATER BOILER Boiler Manual Replacement parts continued Jacket and control parts Part number 550 141 986 0112 37...

Page 38: ...1 Boiler circulator is shipped loose Circulator may be mounted on either boiler supply or return piping 2 Relief valve is shipped loose supplied with elbow and nipple to install in rear section tappin...

Page 39: ...An additional allowance should be made for unusual piping and pick UP LOADS ONSULT LOCAL 7EIL C AIN 3ALES FlCE 3EE PAGE FOR MINIMUM BREECHING AND CHIMNEY SIZING OILER DRAFT LOSSES ARE BASED ON OPERAT...

Page 40: ...40 WATER BOILER Boiler Manual 40...

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