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13.0 

  

WARRANTY 

 

 

A  licensed  and  trained  Heating  Technician  must  install  this  appliance,  otherwise  the 
Warranty is VOID. 

 

FREE  extended  coverage Option  C,  only  IF  you  register  your  boiler  and installation  with 
NY Thermal Inc. within the first year of purchase. 

 

What Is Covered

 

We, the manufacturer, warrant that any parts or components of each new Boiler or Water Heater, will be supplied 
free of defects in material or workmanship. This warranty replaces any other warranty implied or expressed. All 
the  durations,  terms  and  conditions  mentioned  hereafter  are  for  manufacturer  defects  due  to  material  or 
workmanship only, and do not include misuse or normal wear of the equipment. Equipment returned for warranty 
consideration,  will  be  evaluated  upon  the  condition  of  the  part  when  examined  by  NY  Thermal  Inc.  or  an 
authorized service representative.  Improper handling and/or installation practices may VOID the warranty. See 
silver  rating  plate  label  on  unit  exterior  for  appliance  type,  model  number,  and  serial  number  information. 
Warranty only valid to the original owner and location and is not transferrable. 

 

Models Covered: 

 

 

  Owner’s Warranty Record: 

Application 

Model Numbers 

Options 

  Appliance 

 

CT80, CT90, CT100, CT120, CT150, CT180, CT215, 

  Model No. 

 

Natural Draft 

CT230, CT250 

A,B,C 

  Serial No. 

 

Direct Vent 

CT90, CT100, CT120 

A,B,C 

  Date Installed 

 

 

 

 

 

  Contractor 

 

 

Basic Coverage A - We will repair or replace any component, supplied or manufactured by NY Thermal Inc., 
that  is  found  to  be  defective,  for  a  period  of  twelve  (12)  months  from  date  of  installation,  if  it  is  within  the 
"Terms and Conditions" of this warranty, and in compliance with the original manufacturer’s warranty. 

 

Extended Coverage B - We will repair or replace the pressure vessel, if found to be defective, for a period of 
five  (5)  years  for  Boilers,  from  the  original  date  of  installation,  and  if  found  to  be  in  compliance  with  the 
recommended installation and "Terms and Conditions" of this warranty.  

 

Extended Residential Coverage C - We are so confident in the quality of our product, that we offer an extended 
warranty plan for the pressure vessel, if found to be defective, for a period of twenty (20) years from the date of 
installation, if found to be in compliance with the recommended installation and "Terms and Conditions" of this 
warranty.  This  extended  plan  will  credit  the  costs  of repair  or  replacement  of  the  unit  from  six  (6)  to  ten  (10) 
years,  and  on  a  pro-rated  schedule  ranging  from  100%  in  year  eleven  (11)  to  a  fraction  of  the  selling  price 
effective  at  that  time,  in  year  twenty  (20).  To  receive  this  warranty,  the  boiler  and  installation  must  be 
registered with NY Thermal. 
The registration card must be filled out and returned to NY Thermal Corporation 
within one (1) year of purchase of the unit. 

 

Terms and Conditions 

 

1.

 

This warranty is VOID if: 
a.

 

The appliance is not installed and serviced by a licensed and trained Heating Technician. 

b.

 

The installation is not in accordance with this manufacturer’s manuals, local codes, and regulations. 

c.

 

The heating system does not provide and ensure required flow through the heat exchanger when the 
burner is on. 

d.

 

Deformation occurs due to freezing; improper storage or handling; improper firing or firing without water. 

2.

 

Any repairs or replacements made without authorization by or notification to the manufacturer. 

3.

 

This warranty does not cover the labour and shipping costs associated with installing a repaired or replaced 
boiler. 

4.

 

Installations determined to have any leaks in the entire heating system causing make up water to enter the 
system (eg. Solder leaks, coil gasket leaks, frequent system drainage). 

5.

 

Decision of warranty repairs or replacements to appliances will be at the discretion of the manufacturer or 
authorized service representative. 

6.

 

This warranty is to the original owner only.

      

 

Summary of Contents for CT80-250

Page 1: ...ed will result in serious injury or death Warning Sign Indicates a hazardous situation which if not avoided could result in serious injury or death Caution Sign plus Safety Alert Symbol Indicates a ha...

Page 2: ...ation above very carefully 2 Initial start up and start ups after periods of extended seasonal shutdown must be performed by a qualified service technician 3 Check the boiler area for proper clearance...

Page 3: ...ral Draft and Direct Vent models The instructions detailed in this document supersede any and all previous instructions provided by NTI written or otherwise The warranty is included in the Installatio...

Page 4: ...04 CT120 3G9A 1 CT120 82003 F5 CT 3 10630 0 85 60 o B CT215 CT230 Riello Burner CT250 CT215 1H9A 1 CT215 82004 F10 CT 10632 84654 1 5 60 o W CT804 CT904 CT1004 CT80 3P9A1 CT80 82002 NYC601CT 81031 0 7...

Page 5: ...t tube comes assembled c w nozzle specified in this table Nozzle may need to be changed depending on boiler output 4 Direct Vent Terminal not included in Kit Refer to Table 7 2 for a list of component...

Page 6: ...0 250 2 Models CT80 250 use Riello 40 series burners 3 Energy ratings for C85 250 have been confirmed by AHRI 4 Models C80 100 F3 burners have an insertion depth of 2 375 5 Models C120 180 F5 burners...

Page 7: ...ler Model Input GPH US Heating Capacity MBH Net I B R Rating Water MBH AFUE Efficiency Pump PSIG Delevan Nozzle Model Air Turbulator CT904 0 75 88 77 83 0 133 0 65 60 o W BF5 4 0 CT1004 0 85 99 86 82...

Page 8: ...commended clearances are for ease of piping installation annual maintenance and service access Refer to Table 3 1 and Figure 3 1 Table 3 1 Minimum Clearances for Installation and Service Dimensions in...

Page 9: ...tall control panel between side panels secure with screws provided Figure 4 9 9 Mount HydroStat 3250 by sliding it down over the tabs on the control panel Secure in place with hold down bracket as sho...

Page 10: ...ckets to the boiler Slide the front brackets behind the nuts and washers at the front of the boiler See Figure 4 6 Tighten the nuts top and bottom to secure the front brackets to the boiler Install in...

Page 11: ...nel between the side panels secure the HydroStat 3250 to the control panel as shown HydroStat 3250 Control Panel Secure bottom back panel Attach hold down bracket to top edge of HydroStat control pane...

Page 12: ...ication Tables 2 1 to 2 3 to determine the appropriate nozzle size for the boiler output See Attention Nozzle Sizes in Section 2 0 c Riello Burners extra step required Mount the burner gasket and burn...

Page 13: ...ation Burner Gasket Burner Flange Burner Washers and Nuts Blast Tube Set insertion depth Tables 2 1 to 2 3 Blast Tube Ring Prepare the burner as per the burner manufacturer s instructions Refer to Tab...

Page 14: ...ted to gas condensation The exhaust gas temperature where the flue pipe enters the chimney must be a minimum of 240 o F or condensation may occur Draft Regulator A draft regulator must be used and set...

Page 15: ...mbustion air to sustain proper combustion and prevent flue gas leakage The appliance s air inlet draws combustion air from Indoors or Outdoors depending on whether there is a sufficient natural infilt...

Page 16: ...top and the other within 12 in of the bottom of the enclosure The openings shall communicate directly or by ducts with the outdoors or spaces that freely communicate with the outdoors as follows verti...

Page 17: ...icting the flow of combustion gases See warning titled Restrictions 5 Chimney Connections Use thimble or slip joint where breeching enters chimney to allow for removal for cleaning and servicing 6 Avo...

Page 18: ...hing length or too many elbows and or tee will cause restriction Figure 6 1 Breeching Blocked Vent Switch Blocked Vent Switch Draft Regulator Secure breeching using a minimum of two screws equally spa...

Page 19: ...owfall region consult your local weather office for the maximum typical snowfall in your area Example New Brunswick Canada typical maximum snowfall is 19 thus the inlet must be 12 19 31 above grade 7...

Page 20: ...ft 1 5 m N Above a gas meter gas meter regulator assembly 4 3 ft 1 0 m P Each side of center line above or below meters regulators and vent relief devices 4 6 ft 1 8 m Q Above or adjacent to a paved s...

Page 21: ...CT80 250 Direct Vent Installation Operation Instructions Odyssey 21 Figure 7 1 Termination Clearance Quick Reference Diagram...

Page 22: ...nts Item Part Description Included with Direct Vent Burner Kit 1 81764 5 to 3 Ported Adapter 2 81098 3 Insulated Flex to Pipe Adapter 3 81138 3 Flex 10 long 3 4 81625 Hose Clamps 3 2 Direct Vent Termi...

Page 23: ...terminal to the outside of the structure using 4 x 10 stainless steel screws field supplied 7 Sealing Using a suitable silicone sealant seal the gap between the structure and the vent terminal PART B...

Page 24: ...ght door burner connection pipe joints Etc during initial operation to verify there are no leaks Flex Pipe Make sure that it s long enough to form long radius bends no smaller than 1 ft in radius If t...

Page 25: ...That the home is equipped with a carbon monoxide detector Hose Clamp Figure 7 7 Seal with silicone where shown Tilt down after sealing Vacuum Breaker Direct Vent Terminal Installation Direct Vent Ter...

Page 26: ...the boiler or on the coil plate Relief Valve A 30 psi relief valve is factory supplied and must be field installed Piping The closed loop piping system must be in accordance with the central heat pipi...

Page 27: ...ng Central Heat Pump Expansion Tank Heating Return Heating Supply Bypass Line optional Water Supply Relief Valve Tridicator Outlet Tee Circulator location may vary from one application to another Inle...

Page 28: ...OD Sensor to WWSD and C enables the Warm Weather Shutdown feature of the controller Control will not respond to T T demands when the outdoor temperature is above the WWSD setting C OR Outdoor Temperat...

Page 29: ...nstructions Odyssey 29 Figure 9 1 Odyssey Wiring Diagram Burner Primary Safety The Blocked Vent Switch and any other limit device must break power to the burner primary B1 Failure to follow these inst...

Page 30: ...he LWCO feature is not active Refer to manufacturer s instructions included with the HydroStat 3250 Infloor Radiant Heating Applications When the heating system incorporates low temperature radiant he...

Page 31: ...st Settings Button to turn Thermal Pre Purge ON or OFF 4 Reset LO TEMP and HI TEMP settings to desired temperatures Zone Indirect Switch Determines the function of the ZC ZR input o Switch Z Zone ZC Z...

Page 32: ...ting is overridden when Economy Feature is set to OFF i e central heat demands operate to the HI TEMP setting A central heat demand is activated by a T T demand or ZC ZR demand when the Zone Indirect...

Page 33: ...g for Outdoor Reset Reset Ratio Chart 200 1 25 1 25 1 25 1 50 1 50 1 50 1 50 1 75 1 75 2 00 2 00 2 25 2 50 2 50 2 50 2 50 2 50 2 50 195 1 00 1 25 1 25 1 25 1 50 1 50 1 50 1 50 1 75 1 75 2 00 2 25 2 25...

Page 34: ...piping and boiler are free from leaks 5 Ensure Oil Supply tank is properly installed and vented as per applicable standards 6 Oil line is secured to the burner in accordance with the burner manufactur...

Page 35: ...ructions in Section 4 0 2 Use the recommended air settings in Table 2 1 to 2 4 as a guideline 3 Final adjustments should be made using test equipment and by verifying the CO2 is between 11 13 4 To acc...

Page 36: ...Well every five years To clean remove scale or sediment deposits from areas in contact with boiler water Reinstall well using pipe sealing compound DO NOT use Teflon tape 16 Refer to the manufacturer...

Page 37: ...move the front cover and the burner door see Figure 12 1 for boiler parts breakout 4 Remove baffles 5 Carefully clean flue passages with a fire tube brush 6 Vacuum debris out of the burner and combust...

Page 38: ...erious injury long term health problems or death Table 11 1 Handling Instructions for Fiberglass and Ceramic Fiber Materials Reduce the Risk of Exposure Precautions and Recommended Personal Protective...

Page 39: ...Owners Replacement parts are available from your stocking wholesaler Contact your local Installer or Wholesaler for assistance with parts Wholesalers Contact NY Thermal Inc directly when ordering rep...

Page 40: ...separately See Table 7 2 Item 26 3 Hose Clamps x 2 connects the 3 Flex to the Vent Terminal and Burner 26 26 20 19 Burner Gasket Burner Flange Included with Burner Kit Items 19 20 Riello burners and b...

Page 41: ...250 Jacket Common Back Top HydroStat 17 82894 CT80 250 Baffle MPS 9 1 unit 17 82895 CT80 250 Baffle MPS 10 1 unit 17 82896 CT80 250 Baffle MPS 11 1 1 unit 18 84829 CT80 250 Outlet Tee HydraStat 19 F3...

Page 42: ...lation Fiberglass White 42 82892 CT80 250 Door Insulation 43 82726 CT80 250 Boiler Drain 44 82982 CT80 250 Bushing Boiler Drain 45 82897 CT80 250 Ring Gasket Boiler Drain 46 82490 CT80 250 Stud M8 x 3...

Page 43: ...he original date of installation and if found to be in compliance with the recommended installation and Terms and Conditions of this warranty Extended Residential Coverage C We are so confident in the...

Page 44: ...esaler at their cost so do not purchase replacement parts from suppliers with hopes of receiving 100 credit it is recommended to receive all your warranty parts from your authorized service representa...

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