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Nussbaum HL 2.30 NT, Operating Manual And Inspection Book

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Operating Manual and Inspection Book 

 POWER LIFT HL 2.30 NT / HL 2.35 NT / HL 2.40 NT 

20100016 OPI 

- 62 - 

Version 1.1 

Regular safety inspection and maintenance

 

 

Complete and leave in the inspection book 

 

 

 

 

 

 

 

 

 

____________________________ 

 

Test step

 

OK 

Defective 

Missing 

Retest 

Remarks 

-------------------------------------------------------------------------------------------------------- -------------------------------- 

Model plate  ..........................................................  

   

 

   

 

   

 

.................................................. 

Brief operating instructions on the column  ........... 

   

 

   

 

   

 

.................................................. 

Load capacity details on the lift  ............................ 

   

 

   

 

   

 

.................................................. 

Detailed operating manual 

...……….......................  

   

 

   

 

   

 

.................................................. 

Condition, function operating lever + button  ........ 

   

 

   

 

   

 

.................................................. 

Label "Lift, Lower" 

………………..…..................... 

   

 

   

 

   

 

.................................................. 

Condition, lockable main switch ............................ 

   

 

   

 

   

 

.................................................. 

Condition, rubber plate 

…....................................... 

   

 

   

 

   

 

.................................................. 

Securing the lifting arm bolts .................................. 

   

 

   

 

   

 

.................................................. 

Securing the carrier plate (not unscrewable)........  

   

 

   

 

   

 

.................................................. 

Condition, function carrier plate ............................ 

   

 

   

 

   

 

.................................................. 

Condition, function foot bumper (optional)  .......... 

   

 

   

 

   

 

.................................................. 

Condition sliding part lift rails 

……........................ 

   

 

   

 

   

 

.................................................. 

Paint condition 

………........................................... 

   

 

   

 

   

 

.................................................. 

Load bearing construction (deformations, cracks). 

   

 

   

 

   

 

.................................................. 

Fastening screw torque 

………………………....... 

   

 

   

 

   

 

.................................................. 

Nuts Cylinder mounting set correctly (chap 8.3). 

   

 

   

 

   

 

.................................................. 

Nuts Cylinder Mount: Check Sealing Wax

 ...

....... 

   

 

   

 

   

 

.................................................. 

Fastening anchor torque 

………………….............. 

   

 

   

 

   

 

.................................................. 

Condition, function lifting arm block 

……............... 

   

 

   

 

   

 

.................................................. 

Condition, function lifting arm movement  ............. 

   

 

   

 

   

 

.................................................. 

Condition, safety plate on Mini-Max 

……............... 

   

 

   

 

   

 

.................................................. 

Condition, function of Mini-Max lifting arm  ........... 

   

 

   

 

   

 

.................................................. 

Condition of cross-beam ....................................... 

   

 

   

 

   

 

.................................................. 

Cylinder condition  ................................................ 

   

 

   

 

   

 

.................................................. 

Condition wiper cylinder 

….................................... 

   

 

   

 

   

 

.................................................. 

Condition of covers 

…………….............................. 

   

 

   

 

   

 

.................................................. 

Condition, function riser extension 

………............ 

   

 

   

 

   

 

.................................................. 

Condition of concrete floor (cracks) ...................... 

   

 

   

 

   

 

.................................................. 

Condition electrical lines  ...................................... 

   

 

   

 

   

 

.................................................. 

Condition, hydraulic lines + screw fittings 

………... 

   

 

   

 

   

 

.................................................. 

Condition, hydraulic unit 

….................................... 

   

 

   

 

   

 

.................................................. 

Functional test lift with vehicle 

……………............. 

   

 

   

 

   

 

.................................................. 

Functional test "overflows" 

…................................. 

   

 

   

 

   

 

.................................................. 

Stability of lift 

………………………........................ 

   

 

   

 

   

 

.................................................. 

General condition of lift 

……………........................ 

   

 

   

 

   

 

.................................................. 

(Place a checkmark in the relevant, if a retest is required then check it again! 

-------------------------------------------------------------------------------------------------------------------------------------------------------- 
 

Safety inspection done on: .......................................................................................................................................... 
 
Performed by company:

…........................................................................................................................................... 

 
Name, address of specialist: ....................................................................................................................................... 
 

Result of inspection:  

 

 Continued operation questionable, reinspection required 

 Continued operation possible, remove defects 

 No deficiencies, continue to operate 

  

 

 

 

 

 

 

........................................................  

 

 

 

 

 

 

............................................................ 

Signature of specialist 

 

 

 

 

 

 

 

       

 

 

Operating company signature 

 

If requested to take care of deficiencies 

 
Deficiency removed on: ..........................   

 

 

 

 

............................................................. 

Operating company signature 

(Use a new form for reinspection!) 

 

Serial number:

 

Summary of Contents for HL 2.30 NT

Page 1: ...Operating Manual and Inspection Book Including Spare Parts List POWER LIFT HL 2 30 NT HYMAX HL 3000 PH POWER LIFT HL 2 35 NT HYMAX HL 3500 PH POWER LIFT HL 2 40 NT HYMAX HL 4000 PH ...

Page 2: ......

Page 3: ...st Serial number Otto Nußbaum GmbH Co KG Korker Str 24 D 77694 Kehl Bodersweier www nussbaum group de email info nussbaum group de Service hotline Germany 0800 5 288 911 Service Hotline International 49 180 5 288 911 Dealer address phone Original operating manual ...

Page 4: ...ions 29 5 Operating manual 30 5 1 Positioning the vehicle 30 5 2 Lifting the vehicle 31 5 3 Lift synchronization 32 5 4 Lowering the vehicle 32 6 Behavior in cases of error 33 6 1 Emergency discharge 34 6 2 Moving onto an obstacle 34 7 Maintenance and care of the lift 34 7 1 Maintenance plan 35 7 2 Cleaning the lift 39 7 3 Checking the stability of the lift 39 8 Assembly and commissioning 40 8 1 S...

Page 5: ... be followed by all personnel working on the lift This is notably with regards to Section 4 Safety conditions In addition to safety information from the operating manual comply with rules and regulations at the location of use Proper system handling Operating company obligations The operating company is obliged to only permit personnel to work on the system who Understand the principle regulations...

Page 6: ...wed Maintenance work error removal Comply with pre determined setting maintenance and inspection work and intervals in the operating manual including details for exchanging parts part fittings These activities may only be done by specialists who have participated in a special factory training Guarantee and liability In principle our General sales and supply conditions apply Guarantee and liability...

Page 7: ...n on site electrical connection between the lift and the power supply is to be done by a qualified electrician See details in the electrical plan The operating company confirms proper lift set up has read and will comply with all information contained in this operating manual and inspection book and will keep this document accessible to trained operators at all times The specialist confirms proper...

Page 8: ...and safety and put into operation The following listed people operators were trained to handle and care the lift after it was set up by a trained assembler of the manufacturer or a contract partner specialist Date name signature empty lines must have a scored out Date Name Signature Date Name Signature Date Name Signature Date Name Signature Date Name Signature Date Name specialist Signature of sp...

Page 9: ...cumentation as technical experts and specialists competent people Technical experts are people freelance expert engineers TÜV specialists that may inspect and assess due to their education and experience with lifts They are knowledgeable in the appropriate work safety and accident prevention regulations Specialists competent people are people who have sufficient knowledge and experience with lifts...

Page 10: ...ing column see Data sheet After construction and maintenance changes on load carrying parts the lift must be inspected afterwards by a specialist who approves the changes If the set up location is changed the lift must be checked again by a specialist and changed approved Load carrying capacity of the POWER LIFT HL 2 xx NT series POWER LIFT HL 2 30 NT 3 000 kg POWER LIFT HL 2 35 NT 3 500 kg POWER ...

Page 11: ...rt are required before recommissioning Date type of change technical expert signature Name address of technical expert Location date Technical expert signature 2 4 Changing the assembly location Inspections by a technical expert are required before recommissioning date type of change specialist signature Name address of technical expert Location date Technical expert signature ...

Page 12: ...Operating Manual and Inspection Book POWER LIFT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 10 Version 1 1 2 5 Declaration of conformity ...

Page 13: ...Operating Manual and Inspection Book POWER LIFT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 11 Version 1 1 ...

Page 14: ...seamless 0 max 14 s with 2 68 t POWER LIFT HL 2 35 NT Lift lowering time approx 26 s seamless 0 max 14 s with 4 t POWER LIFT HL 2 40 NT Lift lowering time approx 26 s seamless 0 max 14 s with 4 t Standard operating voltage 3 N PE 400 Volt 50 Hz Motor capacity POWER LIFT HL 2 30 NT 3 kW Motor speed 2880 rpm Hydraulic pump 3 2 cm Lifting lowering pressure 190 bar 120 bar Pressure relief valve 250 ba...

Page 15: ...ice Fuse to prevent unauthorized use 4 Two independent cylinder systems each with a command follow system Secure against unauthorized lowering of the lift 5 Deadman controls Lift movement stops when the operating lever is released 6 Foot bumpers on the lifting arms Secure against shear and crushing points in the foot area 7 Lifting arm block Secures the lifting arm against horizontal movement in a...

Page 16: ...Operating Manual and Inspection Book POWER LIFT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 14 Version 1 1 3 3 Data sheet POWER LIFT HL 2 30 NT ...

Page 17: ...Operating Manual and Inspection Book POWER LIFT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 15 Version 1 1 ...

Page 18: ...Operating Manual and Inspection Book POWER LIFT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 16 Version 1 1 ...

Page 19: ...Operating Manual and Inspection Book POWER LIFT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 17 Version 1 1 3 4 Data sheet POWER LIFT HL 2 35 NT ...

Page 20: ...Operating Manual and Inspection Book POWER LIFT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 18 Version 1 1 ...

Page 21: ...Operating Manual and Inspection Book POWER LIFT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 19 Version 1 1 ...

Page 22: ...Operating Manual and Inspection Book POWER LIFT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 20 Version 1 1 3 5 Data sheet POWER LIFT HL 2 40 NT ...

Page 23: ...Operating Manual and Inspection Book POWER LIFT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 21 Version 1 1 ...

Page 24: ... NT HL 2 40 NT 20100016 OPI 22 Version 1 1 3 6 Hydraulic plan Zeichnungsnummer Nr Version Name Datum von Bearb Datum Name Benennung Blatt 21 08 12 V01 A B T1 P HL 2 XX NT MG 0 2 0 3 0 5 0 1 K1 K2 F2 F1 0 4 T2 230SLNT41150 RV1 P T RV2 MeP A T MeB MeA 0 7 0 8 0 9 B S B ...

Page 25: ... 30 NT 2 35 NT 2 40 NT 3 kW 992658 0 5 Oil dipstick 980011 RV1 RV2 Check valve 130053 0 7 Hydraulic block 230SLNT41150 0 8 Pressure relief valve 155211 0 9 Ball valve integrated in 0 7 230SLNT41150 SB Lowering brake 15 litres 983629 F1 F2 Cylinder downstream side 230SLNT02850 K1 Cylinder command side operating side 230SLNT02840 K2 Cylinder command side opposite side 230SLNT02840 Original hose set ...

Page 26: ...Operating Manual and Inspection Book POWER LIFT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 24 Version 1 1 3 7 Electrical plan ...

Page 27: ...Operating Manual and Inspection Book POWER LIFT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 25 Version 1 1 ...

Page 28: ...Operating Manual and Inspection Book POWER LIFT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 26 Version 1 1 ...

Page 29: ...Operating Manual and Inspection Book POWER LIFT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 27 Version 1 1 ...

Page 30: ...Operating Manual and Inspection Book POWER LIFT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 28 Version 1 1 ...

Page 31: ...the lift excerpt from BGR500 see transfer protocol The proper positioning of the carrier plate below the vehicle is to be checked again after the vehicle has been raised slightly After each set down of the vehicle check the lifting arm positions below the fixture points again and adjust as required When disassembling heavy consider any possible centre of mass shifts The vehicle is to be appropriat...

Page 32: ... lift column must be located Figure B Drive in the middle of the lift between the steering wheel and the car door hinges Swivel in the carrier arm and pull out properly to the desired length The adjustable receiving plates must be placed at the points specified by the vehicle manufacturer Version with Mini Max lifting arms Figure 1 Position carrier plate below the fixture points approved by the ve...

Page 33: ...und Push the operating lever forwards Lift see figure 4 If the wheels are not blocked interrupt the lifting process and check for proper seating of the carrier plate Similarly check whether the lifting arm blocks are ratcheted in Otherwise lower the lift and reposition the vehicle After each set down of the vehicle check the lifting arm positions below the fixture points again and adjust as requir...

Page 34: ...hereby block the overflow opening of the cylinder Both lift rails are now at the same height 5 4 Lowering the vehicle Check that there are no people or objects in the hazardous area of the lift Lower the vehicle to the desired working height or to its lowest position pull the operating lever slowly Lower For heavier vehicles lift it slightly before lowering to prevent an sticking and any correspon...

Page 35: ...em The lift cannot be raised Possible causes Repair No power supply present The main switch is not switched on or is defective Operating lever defective Defective fuse Power line interrupted Motor has overheated Motor defective Only 2 phases active Insufficient hydraulic oil available Check power supply Check main switch Check function Check fuses Check power lines Let motor cool cooling time depe...

Page 36: ... preparation work so there is no danger to life or limb or object damage during maintenance and repair work Legal principles BSV operating equipment regulation BGR500 Operation of work equipment Value is placed on long lifetimes and safety in the development and production of Nussbaum products To guarantee the safety of the operator product reliability low running costs keep the warranty and also ...

Page 37: ...m bolts carrier plate threaded bolts are to be checked for ease of running If required lightly grease with a multi purpose grease Do not over lubricate At least 1 x per year Check the foot bumper for condition and function Exchange if damaged Daily The rubber acceptance plate is to be checked for wear and replaced if necessary Daily Check the tracks and the lift rail equalization parts for wear Af...

Page 38: ... micro encapsulated plastic At least 1 x per year All weld seams must have a visual inspection Stop the system and contact the manufacturer if there are cracks or breaks in weld seams of the lift At least 1 x per year Check the paint Check the powder coating and improve if required Damage by external influences is to be treated immediately after detection If these points are not treated infiltrati...

Page 39: ...nd unpermitted loads are the most frequent cause of breakdowns The duration of use of a hose line including any storage time should not exceed six years Hose lines are to be replaced if when Damage to the outer coating up to the insert chafe marks cuts cracks The outer coating becomes brittle crack formation Deformation from the natural shape in the depressurized and pressurized conditions Leakage...

Page 40: ...se lines Normal specification Increased demands e g by Increased usage times e g multi shift short cycle times and pressure impulses Increased exterior and interior due to media influences which significantly reduce the lifetime of the hose lines Recommended exchange intervals 6 years operation duration including max 2 years storage time 2 year operation duration ...

Page 41: ...tions and workshop ventilation Under adverse circumstances weekly lift cleaning might be required however a monthly cleaning may be sufficient Do not use and aggressive and abrasive materials for cleaning rather use mild cleaners e g a commercially available detergent and luke warm water For cleaning do not use high pressure washers e g steam cleaners Carefully remove all contamination with a spon...

Page 42: ...On site provision of suitable auxiliary materials e g forklifts crane etc are to be made available for unloading the lift and for assembly Before setting up the lift the operating company must ensure or make a sufficient foundation For this a normal reinforced concrete floor with a value of a min C20 25 is required The minimum foundation thickness without screed and tiles is to be taken from the f...

Page 43: ...aulic lines are marked in colours thereby making them easy to connect Holes for floor anchoring are to be placed through the holes in the base plates Clean the bore holes by blowing them out with air Insert safety anchors into the holes The manufacturer recommends e g Hilti injection anchors or similar anchors from other manufacturers with approval and in compliance with their specifications Befor...

Page 44: ...precise vertical set up and contact between the base plate and the floor Tighten the anchors using a torque wrench Each anchor must be able to be tightened to the torque specified by the manufacturer Safe operation of the lift is not guaranteed with a lower torque If an anchor is tightened to the specified torque then the domed washer lays flat on the base plate Secure anchor connection is then gu...

Page 45: ... the 4 hydraulic lines fastened to the operating column upwards out of the riser Fasten the cover After setting up the lifting columns lift the cross connection fastened to the operating column upwards and fasten to the opposite side The hydraulic lines are placed in the cross connection Guide the lines from above into the riser of the opposite side and connect to the colour marked positions Faste...

Page 46: ... 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 44 Version 1 1 8 1 3 Retrofitting the riser extension The optional riser extensions are delivered in a box Have other supplied parts at hand Hoses covers plates extensions press panels screws Extension Extension ...

Page 47: ...PI 45 Version 1 1 Riser extension is set on the existing riser The open side faces inwards Set to the desired height from 100 mm to 900 mm in 100 mm steps depending on the ceiling height Fasten the extension using the long screws after the tensioning plate A has been placed Fasten the cover A ...

Page 48: ...T 20100016 OPI 46 Version 1 1 Remove existing hydraulic lines Do not remove colour markings Loosen and turn the T piece and bracket visible in the figure Exchange the supplied hydraulic hoses Place yellow and white on the top of the operating column Attach red directly to the unit ...

Page 49: ...y already filled cylinders with the sticker first filling on the system and unfilled cylinders no sticker on the system Lifts with this sticker already have hydraulic oil in the hydraulic cylinders First filling with sticker Required oil volume 9 litre HLP 32 for the aggregate Lifts with this sticker already have hydraulic oil in the hydraulic cylinders and hoses After setting up the electrical co...

Page 50: ... position Push and hold the operating lever for another 60 seconds so air can escape from the system and the overflow procedure equalises the lift to each other For first commissioning it is normal to have a different start up and a large shaking in the uppermost position Air trapped in the system must be completely removed first Afterwards lower the lift to its lowest position Pull the operating ...

Page 51: ...other 60 seconds so air can escape from the system and the lift rails can be equalised by the overflow procedure For first commissioning it is normal to have a different start up and a large shaking in the uppermost position Air trapped in the system must be completely removed first Afterwards lower the lift to its lowest position Pull the operating lever 9 and hold it until the lifting arm is com...

Page 52: ...arm may be placed at the lowest position and become difficult to move There is the option of setting the set screw so that the lifting arms can be moved more easily Control of the self locking nuts After the assembly the self locking nuts have to be checked The threads of the piston rod must protrude from the nuts see drawing Position of the setting screws Self locking nuts ...

Page 53: ...mbly location the pre conditions must be met according to the assembly guidelines The location change is to be done according to the following sequence Move the lift rails to about half height Remove the lifting arm remove the safety ring of the lifting arm pin pull out the lifting arm pin and remove the lifting arm Disconnect electrical supply lines to the lift from mains power Remove hydraulic l...

Page 54: ...nstruction Use the extraordinary safety inspection form Single and regular safety inspections must be done by a specialist It is recommended to do maintenance at the same time After a change in construction for example changing the load carrying capacity or changing the lifting height and after significant maintenance on load carrying parts e g welding work inspection by a technical expert is requ...

Page 55: ...ng depth mm hef 90 108 144 Concrete thickness mm Hmin min 120 min 138 min 180 Bore diameter mm do 12 14 18 Component thickness mm tfix max 17 max 19 23 Torque Nm Tinst 20 40 80 Total length mm l 130 150 200 Thread M 10 12 16 Part count a 4 b 8 c 10 d 12 e 14 f 16 g 28 Follow the assembly instructions of the anchor manufacturer Use longer anchors for floor coverings screed tiles Similar value injec...

Page 56: ... 970267 Drill depth td 145 230 255 Minimum anchoring depth hef 70 100 125 Concrete thickness c see the current foundation plan Bore diameter do 15 18 24 Component thickness tfix 0 50 0 100 0 100 Torque Nm MD 40 80 120 Total length l 155 230 272 Thread M M10 M12 M16 Part count a 4 b 8 c 10 d 12 e 16 f 20 g 14 Similar value safety anchors from other manufacturers with permission in compliance with t...

Page 57: ...aling Wax Fastening anchor torque Condition function lifting arm block Condition function lifting arm movement Condition safety plate on Mini Max Condition function of Mini Max lifting arm Condition of cross beam Cylinder condition Condition wiper cylinder Condition of covers Condition function riser extension Condition of concrete floor cracks Condition electrical lines Condition hydraulic lines ...

Page 58: ...ing Wax Fastening anchor torque Condition function lifting arm block Condition function lifting arm movement Condition safety plate on Mini Max Condition function of Mini Max lifting arm Condition of cross beam Cylinder condition Condition wiper cylinder Condition of covers Condition function riser extension Condition of concrete floor cracks Condition electrical lines Condition hydraulic lines sc...

Page 59: ...ing Wax Fastening anchor torque Condition function lifting arm block Condition function lifting arm movement Condition safety plate on Mini Max Condition function of Mini Max lifting arm Condition of cross beam Cylinder condition Condition wiper cylinder Condition of covers Condition function riser extension Condition of concrete floor cracks Condition electrical lines Condition hydraulic lines sc...

Page 60: ...ing Wax Fastening anchor torque Condition function lifting arm block Condition function lifting arm movement Condition safety plate on Mini Max Condition function of Mini Max lifting arm Condition of cross beam Cylinder condition Condition wiper cylinder Condition of covers Condition function riser extension Condition of concrete floor cracks Condition electrical lines Condition hydraulic lines sc...

Page 61: ...ing Wax Fastening anchor torque Condition function lifting arm block Condition function lifting arm movement Condition safety plate on Mini Max Condition function of Mini Max lifting arm Condition of cross beam Cylinder condition Condition wiper cylinder Condition of covers Condition function riser extension Condition of concrete floor cracks Condition electrical lines Condition hydraulic lines sc...

Page 62: ...ing Wax Fastening anchor torque Condition function lifting arm block Condition function lifting arm movement Condition safety plate on Mini Max Condition function of Mini Max lifting arm Condition of cross beam Cylinder condition Condition wiper cylinder Condition of covers Condition function riser extension Condition of concrete floor cracks Condition electrical lines Condition hydraulic lines sc...

Page 63: ...ing Wax Fastening anchor torque Condition function lifting arm block Condition function lifting arm movement Condition safety plate on Mini Max Condition function of Mini Max lifting arm Condition of cross beam Cylinder condition Condition wiper cylinder Condition of covers Condition function riser extension Condition of concrete floor cracks Condition electrical lines Condition hydraulic lines sc...

Page 64: ...ing Wax Fastening anchor torque Condition function lifting arm block Condition function lifting arm movement Condition safety plate on Mini Max Condition function of Mini Max lifting arm Condition of cross beam Cylinder condition Condition wiper cylinder Condition of covers Condition function riser extension Condition of concrete floor cracks Condition electrical lines Condition hydraulic lines sc...

Page 65: ...ing Wax Fastening anchor torque Condition function lifting arm block Condition function lifting arm movement Condition safety plate on Mini Max Condition function of Mini Max lifting arm Condition of cross beam Cylinder condition Condition wiper cylinder Condition of covers Condition function riser extension Condition of concrete floor cracks Condition electrical lines Condition hydraulic lines sc...

Page 66: ...ing Wax Fastening anchor torque Condition function lifting arm block Condition function lifting arm movement Condition safety plate on Mini Max Condition function of Mini Max lifting arm Condition of cross beam Cylinder condition Condition wiper cylinder Condition of covers Condition function riser extension Condition of concrete floor cracks Condition electrical lines Condition hydraulic lines sc...

Page 67: ...ing Wax Fastening anchor torque Condition function lifting arm block Condition function lifting arm movement Condition safety plate on Mini Max Condition function of Mini Max lifting arm Condition of cross beam Cylinder condition Condition wiper cylinder Condition of covers Condition function riser extension Condition of concrete floor cracks Condition electrical lines Condition hydraulic lines sc...

Page 68: ...ing Wax Fastening anchor torque Condition function lifting arm block Condition function lifting arm movement Condition safety plate on Mini Max Condition function of Mini Max lifting arm Condition of cross beam Cylinder condition Condition wiper cylinder Condition of covers Condition function riser extension Condition of concrete floor cracks Condition electrical lines Condition hydraulic lines sc...

Page 69: ...x Fastening anchor torque Condition function lifting arm block Condition function lifting arm movement Condition safety plate on Mini Max Condition function of Mini Max lifting arm Condition of cross beam Cylinder condition Condition wiper cylinder Condition of covers Condition function riser extension Condition of concrete floor cracks Condition electrical lines Condition hydraulic lines screw fi...

Page 70: ...Operating Manual and Inspection Book POWER LIFT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 68 Version 1 1 10 Spare parts list Ersatzteilliste Spare parts list Ersatzteilliste ...

Page 71: ...r 230SLNT05001von Blatt Benennung Säule Bedienseite komplett Norm Gepr Bearb 08 06 12 mg Datum Name Masse ohne Toleranzangaben Werkstoff Halbzeug Massstab Gewicht kg 11 12 13 Zeichnungs Nr Benennung 230SLNT05570 2 230SLNT05013 3 230SLNT02802 11 240SL09008 12 225SL05008 13 230SLH05039 1 1 1 1 1 1 1 Head plate master side column master side cylinder master side complete cover plate guiding device gu...

Page 72: ...Operating Manual and Inspection Book POWER LIFT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 70 Version 1 1 ...

Page 73: ...8 12 225SL05008 13 230SLH05039 1 1 1 1 1 1 1 Head plate master side column master side cylinder slave side complete cover plate guiding device guiding device 4 1 Abdeckhaube Bedienseite 5 230SLNT09047 1 cylinder complete Deckel 230SLNT05580 cover 5 4 4 1 3 11 13 12 2 Nr Aenderung Datum Name Urspr Ersatz fuer Ersatz durch Zeichnungsnummer 230SLNT05002von Blatt Benennung Säule Gegenseite komplett No...

Page 74: ...Operating Manual and Inspection Book POWER LIFT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 72 Version 1 1 ...

Page 75: ...38 Gleitstueck 15x10x50 Nr Aenderung Datum Name Urspr Ersatz fuer Ersatz durch Zeichnungsnummer 230HLNT06001von Blatt Benennung Hubschlitten komplett Norm Gepr Bearb 08 05 12 mg Datum Name Masse ohne Toleranzangaben Werkstoff Halbzeug Massstab Gewicht kg 1 4 5 6 4 3 Bedienseite 7 7 1 9225SL06003S3 Profilgummi 400mm 2 Nr Menge Zeichnungs Nr Benennung 3 2 232NSTL28096 ET Ziehstange komplett 1 liftin...

Page 76: ...Werkstoff Halbzeug Massstab Gewicht kg 1 6 4 5 4 No piece order no name 1 1 230HLNT06003 Hubschlitten Schwt Bediens 2 2 232NSTL28095 ET Ziehstange komplett 4 4 225SL06033 Gleitstueck 35x45x80 5 2 9225SL06036 Gleitstueck 10x20x46 6 9225SL06038 Gleitstueck 15x10x50 7 1 9225SL06003S3 Profilgummi 400mm Nr Menge Zeichnungs Nr Benennung 2 2 232NSTL28096 ET Ziehstange komplett 1 lifting carriage locking ...

Page 77: ...t Benennung Frontplatte komplett Norm Gepr Bearb 20 02 13 mg Datum Name Masse ohne Toleranzangaben Werkstoff Halbzeug Massstab Gewicht kg Nr Menge Zeichnungs Nr Benennung 1 2 97991 M6X16 Senkschraube 2 1 230HLNT01708 Frontblech 3 1 230HLNT01704 Haltegriff 4 2 230HLNT01706 Scheibe A 0 300 1 2 3 4 Front plate complete No piece order no name countersunk screw Front plate handle washer gültig bis SN 3...

Page 78: ... 2 35 NT HL 2 40 NT 20100016 OPI 76 Version 1 1 Gültig bis 04 2013 SN 380973 Valid until 04 2013 Abdeckung vorbereitet für Energieset gültig bis SN 380973 230HLNT01406 Hauptschalter Main switch 990403 Sicherung 1A Fuse 990286 Motorschütz Up contactor 990841 Cover ...

Page 79: ...FT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 77 Version 1 1 Filter 980012 Zahnradpumpe HL 2 30 NT 982361 HL 2 40 NT 980340 Motor 992658 Hydraulikblock kpl 230SLNT41150 Hebel komplett Handle complete 230HLNT01560 Motorhalter Holder 240SLH01033 ...

Page 80: ... LIFT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 78 Version 1 1 Ölbehälter gültig bis 04 2013 Oil tank valid until 04 2013 Bestellnummer kpl 240SLH01013 Ölbehälter gültig ab 04 2013 Oil tank valid since 04 2013 Bestellnummer kpl 230HLNT01913 ...

Page 81: ... level gauge 980011 Hydraulikblock komplett Hydraulic block complete 230SLNT41150 Deckel Cover 230SLNT01412 Hydraulikblock komplett Hydraulic block complete 230SLNT41150 Druckbegrenzungsventil Pressure relief valve 155211 Handgriff Handle 230HLNT01411 Hebel komplett Handle complete 230HLNT01560 Handgriff Handle 230HLNT01408 ...

Page 82: ... NT HL 2 35 NT HL 2 40 NT 20100016 OPI 80 Version 1 1 Gültig ab 04 2013 Valid since 04 2013 Frontplatte gültig ab SN 380974 230HLNT01858 Motorschütz Up contactor 990841 Hauptschalter Main switch 990403 Sicherung 1A Fuse 990286 Haltegriff handle 230HLNT01704 ...

Page 83: ...WER LIFT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 81 Version 1 1 Haube ohne integriertem Energieset gültig ab SN 380974 230HLNT01416 cover without integrated energy set Haube mit Verriegelung 230HLNT01407 1 cover with locking equipment ...

Page 84: ...Operating Manual and Inspection Book POWER LIFT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 82 Version 1 1 ...

Page 85: ...WICHT kg Nr Aenderung Datum Name Lfd Nr Name Tragarm kurz komplett 2 Tragarm lang Gegen komplett 3 Tragarm lang Bedien kpl 4 Aufnahmeteller 5 Aufnahmeteller 6 Schutzhaube Benennung 232SL08410 225SL08010BMW 225SL08001BMW 232SLF08870 ET 225SL08075 225SL08227 ET 1 3 9 4 0 1 4 9 5 m m 9 4 0 1 4 9 5 m m Tragarmbolzen mit Wellenring 10 232POW08016 ET 1 11 Zahnscheibe New STL kpl 232NSTL08013 ET 2 30SL M...

Page 86: ...rmsatz kpl 230SL28200 TG MASSTAB GEWICHT kg Nr Aenderung Datum Name Lfd Nr Name Tragarm kurz komplett 2 Tragarm lang komplett Geg 3 Tragarm lang komplett Bedie 4 Aufnahmeteller 5 Aufnahmeteller Benennung 225SL08038 225SL08010 225SL08001 232SLF08870 ET 225SL08075 1 3 2 2 9 4 0 1 4 9 5 m m 9 4 0 1 4 9 5 m m 5 9 0 9 0 0 m m 5 9 0 9 0 0 m m 4 5 10 11 Tragarmbolzen mit Wellenring 10 232POW08016 ET 1 11...

Page 87: ... MM lang Bedienseite 4 Tragarm MM lang Gegenseite 5 Aufnahmeteller Benennung 232SL28032 232SL28031 232SL28001 232SL28002 232SLF08870 ET 5 Tragarmbolzen mit Wellenring 10 232POW08016 ET 1 11 Zahnscheibe New STL kpl 232NSTL08013 ET Tragarmsatz komplett 1 2 3 4 6 0 0 9 8 0 m m 6 0 0 9 8 0 m m 1 0 0 0 1 4 8 0 m m 1 0 0 0 1 4 8 0 m m A B A B A Mini Max links B Mini Max rechts 10 11 Seite 13 page 13 Sei...

Page 88: ...off Halbzeug Massstab 0 500 Gewicht 3 630 kg 3 2 1 9 8 10 10 7 5 4 Lfd Nr Name Fußachse komplett 2 Klinkenschere komplett 3 Tellerachse komplett 4 Aufnahmeteller 5 Tragteller 6 Klinke 7 Hubhebel rechts 8 Klinkenachse Benennung 232SLF08869 ET 232SLF08828 ET 232SL08387 ET 232SLF08870 ET 232SLF08871 232SLF08833 ET 232SLF08878 232SLF08885 9 Kegelkopf 10 Hebelstift 970233 232SL08363 1 6 B axle complete...

Page 89: ...stoff Halbzeug Massstab Gewicht kg 2 7 10 10 9 1 8 11 3 4 5 A Lfd Nr Name axle complete 2 ratchet scissor complete 3 axle complete 4 Lifting pad 5 pad 6 ratchet 7 Lever right side 8 ratchet axle Benennung 232SLF08869 ET 232SLF08828 ET 232SL08387 ET 232SLF08870 ET 232SLF08871 232SLF08833 ET 232SLF08878 232SLF08885 9 plastic head 10 pin 970233 232SL08363 1 Fußachse komplett Klinkenschere komplett Te...

Page 90: ...Operating Manual and Inspection Book POWER LIFT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 88 Version 1 1 HL 2 40 NT Standard Tragarme ...

Page 91: ...31 240SPL08432 240SPL08402 240SPL08401 10 232POW08016 ET 1 11 232NSTL08013 ET A B Seite 13 page 13 Seite 12 page 12 12 240SPL08468 7 240SPL08339 8 240SL08061 Tragarm MM kurz Bedienseite Tragarm MM kurz Gegenseite Tragarm MM lang Gegenseite Tragarm MM lang Bedienseite Führungswinkel Lagerrolle 1 komplett Tragarmbolzen mit Wellenring Zahnscheibe New STL komplett Anschlag oben Mini Max links Mini Max...

Page 92: ...t Energy set complete 1 Energieset Energy set Schweiz Switzerland 225SL05091CH Bedienseite 225SL05092CH Gegenseite 2 Energieset Energy set 225SL05092MB 3 Energieset Energy set mit Betriebsstundenzähler with elapsed time indicator 225SL05091MB 4 Energieset Energy set Standard 225SL05091 Bedienseite 225SL05092 Gegenseite 1 2 3 4 ...

Page 93: ... 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 91 Version 1 1 Verlängerung Extension Verlängerung komplett Satz 2 Steigrohre Hydraulikschlauchpaket Extension complete Set 2 extension pipes Hydraulic hose package Bestellnummer 230HLNT90200 Steigrohr Steigrohr ...

Page 94: ...Notes ...

Page 95: ...Operating Manual and Inspection Book POWER LIFT HL 2 30 NT HL 2 35 NT HL 2 40 NT 20100016 OPI 2 Version 1 1 ...

Page 96: ... Kehl Bodersweier www nussbaum group de e Mail info nussbaum group de Service Hotline Germany 0800 5 288 911 Service Hotline International 49 180 15 288 911 20100016 POWER LIFT HL 2 30 2 35 2 40 NT HYMAX HL 3000 3500 4000 PH OPI ETL EN Version 1 0 ...

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