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EN

Installation Manual

Self-Repairing High-Speed Door - NovoZip

V03 - 09-2020

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Summary of Contents for NovoZip

Page 1: ...EN Installation Manual Self Repairing High Speed Door NovoZip V03 09 2020 ...

Page 2: ...lish Nr Date Prepared by Checked by Approved by Comments 00 06 11 2018 P H M H A L I L T 01 20 12 2018 P H M H A L I L T 02 14 01 2019 P H M H A L I L T 03 05 08 2019 H A L H A L I L T 04 22 01 2020 H A L H A L I L T REVISIONS TABLE ...

Page 3: ...of materials 5 4 E Door assembly 6 4 E 1 Component diagram 6 4 E 2 Initial checks 7 4 E 3 Door placement 9 4 E 4 Release operation 15 4 E 4 a Crank drive 15 4 E 4 b Chain drive option 16 4 E 5 Technical characteristics of the motor 17 4 E 6 Technical characteristics of the control panel 19 4 E 7 Installation of accessories 20 4 E 8 Final checks 20 This installation manual must be handed to the cus...

Page 4: ...hinery Directive 2006 42 EC Low Voltage Directive 2014 35 EU Electromagnetic Compatibility Directive 2014 30 EC Radio Equipment Directive 2014 53 EU EN 13241 2016 Industrial commercial garage doors and gates Product standard Part 1 Products without fire resistance or smoke control characteristics EN ISO 12100 2012 Machinery safety General design principles Risk assessment and risk reduction EN 614...

Page 5: ...t curtain etc must be installed in compliance with the standards in force as well as the installation environment the operation of the system and the force exerted by the door Safety devices must protect the entire area of the door s trajectory in order to prevent entrapment or shearing The electrical installation establishes the execution and commissioning of the electrical installations which mu...

Page 6: ...ne with drill bits for steel ø 6 8 10 12 14 15 Percussion drill with bits ø 6 8 10 12 14 15 Screwdriver Grinder Tool box composed of hammer set of screwdrivers with star or flat head set of hexagonal wrenches locking pliers at least two normal pliers pincers 6 8 10 12 13 14 17 24 fixed spanners sheet shears flat and round file 5 m metre gauge Construction clamps Grip wrenches Extensions with socke...

Page 7: ...e material The site intended for the storage of material shall be as close to the opening as possible Ensure that a three phase and or single phase power supply is available 4 D 2 Unloading of materials When unloading material weight less than or equal to 50 kg will be unloaded manually by two operators while a boom or crane will be used for unloading weights over 50 kg ATTENTION Installers must s...

Page 8: ...its surface or profiles Methods according to weight shall be used for their displacement The rest of the elements that compose the kit are easily handled manually For the distribution and storage of material the following will be taken into account Place the materials as close as possible to the opening in a safe location where there is no risk that they will fall or become deformed Place the mate...

Page 9: ...r is correct primarily Check that the dimensions of the opening width and diagonal measurements are exact and conform to the dimensions of the door L width of the opening H height of the opening h lintel height 500 mm D diagonal SX left side clearance standard motor side 310 mm DX right lateral space 110 mm A Lintel width 320 mm No Item No Item No Item 01 Right lateral frame with plastic guide 07 ...

Page 10: ...oor while children are present or in any case while in the presence of persons not related to the assembly work is forbidden We recommend that the assembly be carried out by qualified installers Before connecting the motor check that The data on the motor plate is compatible with the mains data The product is connected to an efficient earthing system A differential switch has been installed on the...

Page 11: ...t the whole period of use 4 E 3 Door placement Proceed to screw between the flag and its respective side frame Figure 3 Flag joint with side frame Mandatory head protection Mandatory foot protection Mandatory hand protection Mandatory eye protection Mandatory hearing protection Mandatory body protection ...

Page 12: ...l Standard drive Tormatic Control Left option SG63F SI 8 180 25 40 drive Tormatic Control Right option SG63F SI 8 180 25 40 drive ATTENTION This operation involves the upper spacer whose function is to ensure the required design distance between the two sets formed by the frame and flag 6 mm Spacer Extra Motor support Upper spacer Flag Pulley assembly Extra Only with a Tormatic Control on the righ...

Page 13: ...th the pulley assembly and presented in the hole where they are to be mounted Figure 6 Levelling and plumbing of the side frames with the flags The frames and pulley assembly are levelled and flattened to ensure that the frames with the flags are at the same height and that they are in position Figure 5 Presentation of the side frames with the pulley assembly ...

Page 14: ...tening will be achieved using a plastic plug and a coach screw or a 10x60 mm metal plug If the opening has a metal pre frame the fastening will be carried out with M8 screws of variable length depending on the dimensions of the metal pre frame In both cases the mooring points will be defined by the mooring holes previously drilled in the side frames There are also two brackets that must be screwed...

Page 15: ...e customer and must be kept in a safe place throughout the whole period of use Once we have screwed the assembly to the wall we are ready to screw the outside of the side frame as shown in the picture Figure 8 Fastening of the outside of the side frames ...

Page 16: ...whole period of use Figure 10 Application of the glue to the zipper The first section of the zipper canvas between 2 and 4 teeth must be stiffened by applying the special glue to help it descend Figure 9 Mounting of the roll cover and motor cover The roll cover is screwed onto the flags and then the motor cover ...

Page 17: ...on of the drive and the effective efficiency of the control panel safety devices etc Figure 11 Detail of the crank release system After finishing the manual operation the crank is removed and returned to its original position This also puts the electrical system of the motor back into operation ATTENTION Reconnect the shaft brake before releasing the crank If this is not done the door will close a...

Page 18: ...ken Pull the red handle to activate the release system When performing this operation the electric door drive is switched off Pull the chain to open or close the door manually Pull the green handle to deactivate the release system This causes the electrical system of the motor to start up again ATTENTION Under no circumstances should the door be unlocked without first disconnecting the power suppl...

Page 19: ...lutions CLOSING 30 100 rpm Number of output revolutions CLOSING 2 5 m 30 150 rpm Drive shaft hollow shaft 25 mm Fall time 510 Nm Parachute system test point certificate number 14 003612 PR02 Maximum stop time 90 Nm Operating voltage 1 230 V Working current 6 60 A Operating frequency 50 Hz Power factor cos φ 0 47 Maximum connections per hour 66 h 1 Manual force emergency operation 140 N Type of pro...

Page 20: ...ow shaft 25 40 mm Fall time 510 Nm Parachute system test point certificate number 14 003612 PR02 Maximum stop time 90 Nm Operating voltage 1N 230 V Working current 6 60 A Operating frequency 50 Hz Power factor cos φ 0 47 Maximum connections per hour 66 h 1 Manual force emergency operation 199 N Type of protection IP 65 Limit switch area maximum speed of the drive shaft hollow shaft 20 Braking torq...

Page 21: ...European Low Voltage Directive we inform you of the following requirements For permanently connected equipment an easily accessible disconnection device must be incorporated into the wiring It is mandatory to install this equipment in an upright position and firmly attached it to the building structure This equipment must always be located inside the building and in a place where it cannot be affe...

Page 22: ...requested to contact your supplier This publication has been prepared with the greatest possible care but the supplier can accept no responsibility for any errors in this publication or the results thereof 4 E 7 Installation of accessories All accessories delivered with the door will be accompanied by its installation and instruction manual Read these manuals carefully and install the product acco...

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Page 24: ...NL2600805 MHL_NovoZip_EN 092020 V03 NOVOFERM NEDERLAND B V Tel 31 0 418 654 700 E Mail industrie novoferm nl www novoferm nl ...

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