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Novexx Rewinder 2000, Service Manual

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Novexx Rewinder 2000 Service Manual Download Page 59

02/17 Rev. 02 

SERVICE-HANDBUCH / SERVICE MANUAL 

Ersatzteilliste / Spare Parts List 

 Rewinder 

2000  

7

Kab Lichtschranke / Cable h Light barrier 

 

ID Bezeichnung 

Designation 

Teilenr. / Part no. 

1 Kabelbaum 

Cable 

harness 

A2311 

2  Lichtschrankenkeil 

Light barrier wedge 

99018 

3 Abstandsfeder 

Spacer 

spring 

99082 

4* Lichtschranke 

ZSB 

Photoelectric switch assy. 

A2618 

*)  Abbildung ohne in A2618 enthaltenen Befestigungswinkel und Schrauben. 

Figure without in A2618 contained mounting plate and screws. 

3 

2 

1

4*

Summary of Contents for Rewinder 2000

Page 1: ...Edition 2 2 2017 SERVICE MANUAL Rewinder 2000 Option...

Page 2: ...avigation aids 8 Symbols and note signs 9 Warning notes 9 Symbols 10 Text appearance 10 Title page 11 Abbreviations 12 Printer names 12 Parameters 12 Index 13 CAUTION Read the user manual before opera...

Page 3: ...information CD ROM Internet supplied by the manufacturer may be printed out by the user provided that the print medium serves the use or servicing of the described product Protected rights Names are g...

Page 4: ...putting it into operation setting it up the operation servicing and maintenance fault searching and the service for optional extensions settings and repairs Doc object The documentation object include...

Page 5: ...nd also serves as a link distributor to these topic sections The contents of a manual refer to a certain device a device family or an option documentation object A manual is assigned to a certain lang...

Page 6: ...language Function as a link distributor to the individual manuals access to the overall documentation of the corresponding language Function as a link distributor to other components of the datapool p...

Page 7: ...ds straight to the description of this status number Documentation format All elements of the printer overall documentation are in Adobe PDF Portable Document Format This has the following practical a...

Page 8: ...in the respective manual to each purple topic section When printing all of only one manual it is necessary to print out all topic sections in this manual starting from the title page Example In order...

Page 9: ...Links In the top left corner of each title page and on the first page of each topic section you find small graphics which ease the change back to higher levels of the documentation see Tab 1 Symbol Me...

Page 10: ...ituation is not avoided Appearance Exclamation mark in a triangle signal word WARNING blue frame blue shaded text field see below WARNING Description of the danger source Description of possible perso...

Page 11: ...M PEM and ALX 92x Righthand version RH version Symbol marking a text section which refers to the RH version of a device Only important for DPM PEM and ALX 92x CE label Documents the EC conformity of t...

Page 12: ...ur several times in different manuals click Purple text in the blue frame link to a topic section which only occurs once and belongs specifically to the manual click Blue text in the blue frame A clic...

Page 13: ...ample note 64 04 05 64 04 64 05 64bit series Printer Print Dispenser with 64bit electronics 64 xx DPM PEM ALX 92x 64 xx Tabletop printer with 64bit electronics 64 04 64 05 64 06 64 08 ALX 92x Print Di...

Page 14: ...ions technical 2 C Copy 2 Copyright 2 D Datapool 3 Documentation concept 3 format 6 object 3 structure 3 H Hierarchy 6 L Link page 5 P Paper documentation 7 Patents 2 Pinch Point 10 R Redelivery docum...

Page 15: ...formation and qualifications 3 Follow the instructions 3 Information must be made available 3 Ensure necessary qualifications 3 Machine operating safety 4 Conditions for safe use 4 Protect against inj...

Page 16: ...Note about printer names The protective measures described in the following count for all printers e g 64 xx print and apply machines e g ALX 92x and print and apply modules DPM distributed by Novexx...

Page 17: ...damaged warning labels and plates are to be replaced Ensure necessary qualifications Operation Only allow the printer to be operated adjusted and serviced by instructed and author ised personnel Instr...

Page 18: ...original accessories Protect against injuries that can result from electrical current Only put the machine into operation when installed in a correctly installed housing Only operate the machine usin...

Page 19: ...Selecting the direction of rotation 13 Checking the sensor current setting 13 Setting the sensor current 14 Adjusting the sensor 15 Setting up XLP 50x 16 Activating the rewinder 16 Reversing the dire...

Page 20: ...ving signals relating to the lateral deflection of the bouncer arm Rotational speed While the material is being wound up the rotational speed is controlled via the lateral deflection of the bouncer ar...

Page 21: ...peripheral preparation For the other printer types this is an option Peripheral test Do the following if you are not sure wether the printer is equipped with peripheral preparation TTK TTX 350 Set pa...

Page 22: ...before assembling the rewinder Tool Allan key 3mm Assembly Disassembling 1 Place the printer on a level surface Ensure that there is enough room in front of the printer for the support leg 3 of the re...

Page 23: ...different in the parameter menus of the printers TTK TTX 350 The direction of rotation is requested after selecting the rewinder option in the parameter menu 64 xx AP 5 x AP 7 t XLP 50x The rotation...

Page 24: ...50x With those printer types the rewinder rotation speed depends on the print speed A low print speed leads to a slower rewinder rotation as a high print speed An exception to this rule is the rotatio...

Page 25: ...g the Rotation Direction CAUTION Selecting a non existent option can cause the device to malfunction Action Display Note 1 Connect the printer and switch it on OFF 2 Press the CUT FEED button INFO 3 R...

Page 26: ...layed W20 Dancer arm in zero position 2 24 set value 5 Move the dancer arm to the final position towards the support leg Check the displayed value W141 141 set value example in the final position Valu...

Page 27: ...the sensor with the dancer arm in the zero position See fig above left 5 Press the ENTER button xxx xxx actual sensor value the displayed value is altered by moving the dancer arm 6 Move the dancer ar...

Page 28: ...e user manual of the printer Activating the rewinder CAUTION Selecting a non existent option can cause the device to malfunction Set SYSTEM PARAMETERS Periph device to Rewinder The rewinder is now act...

Page 29: ...or test Sens 4 01 27 Dancer arm in zero position 2 27 set value 4 Move the dancer arm to the final position towards the support leg Check the displayed value Sensor test Sens 4 01 130 130 set value ex...

Page 30: ...e supplied by the sensor moving the dancer arm alters the value 3 Move the dancer arm appr 5 mm out of its resting zero position Press the Cut button Rewinder adjust End pos xx Mind the notes followin...

Page 31: ...activates the internal rewinder of the printer Afterwards the rewinder restarts and in menu PRINT PARAMETER appears additionally the parameter Rewind direction for setting the rewind direction Selecti...

Page 32: ...or test Sens 4 01 27 Dancer arm in zero position 2 27 set value 4 Move the dancer arm to the final position towards the support leg Check the displayed value Sensor test Sens 4 01 130 130 set value ex...

Page 33: ...rm Prerequisite Dancer arm is in loose position A Action Display Note 1 Call SERVICE FUNCTION Rewinder adjust Rewinder adjust 2 Press the online button Rewinder adjust loose xxx xxx actual value suppl...

Page 34: ...y mistake which activates the internal rewinder of the printer Afterwards the parameter Options Rewinder Rewind direction is automatically called 2 Select the desired rotation direction Printing insid...

Page 35: ...t 4 01 Peri 1 Measured 27 Dancer arm in zero position 2 27 set value 4 Move the dancer arm to the final position towards the support leg Check the displayed value Sensor test 4 01 Peri 1 Measured 130...

Page 36: ...ositions to adjust the sensor 8 Loose Position A and Middle Position B of the dancer arm Prerequisite The dancer arm is in loose position A 1 Call Options Rewinder Rewinder adjust Display1 2 Press key...

Page 37: ...on of rotation left labels outside right side direction of rotation right labels inside Proceed as follows 1 Remove the guide disk 1 To do so open the clamping lever 2 Remove the clamping bar 3 2 Feed...

Page 38: ...ver the clamping bar legs 5 4 Push the guide disk up to the material edge 6 Close the clamping lever The guide disk may not wedge in the material 5 Adjust the material guides 7 on the dancer arm by pu...

Page 39: ...winder stops after approx 4 s and shows the status report ST13 Press the ON OFF button to acknowledge the status report 64 xx AP 5 4 AP 7 t Starting 1 Press the Cut button The rewinder starts rewindin...

Page 40: ...ly then the dancer arm takes control over the rotation speed explanation below 2 Press key 1 to get to the Ready screen If a printjob has already been loaded both printing and rewinding start nearly s...

Page 41: ...e end position several cm there are most probably dark spots and or inclusions contained in the Light barrier wedge which influence the control mechanism negatively In this case the wedge should be re...

Page 42: ...otentiometers TTX 350 TTK Setting the output stage The peripherals board used in TTX 350 and TTK must be set to a short circuit current of 30 mA 11 For details on setting the peripherals board refer t...

Page 43: ...able in diameters of 1 5 3 and 4 The rewinder core can be replaced with another diameter To do this proceed as follows Disassembling assembly 1 Pull off the retaining ring 1 2 Pull off the rewinder co...

Page 44: ...ch the drive belt runs Tools Screwdriver medium Phillips screwdriver medium Allan key 3mm Disassembling 1 Unscrew the three Phillips fastening screws 2 on the cover plate 3 Carefully remove the cover...

Page 45: ...slot against the belt Tighten both screws 3 4 5 Thread the cover plate over the connector cable and screw it tight Toothed belt Changing the toothed belt as described in the section Buffer disc Belt t...

Page 46: ...her with a potentiometer and a connector See also paragraphs Pin assignment light barrier board and Pin assignment D Sub plug Tools Allan key 3mm Phillips screwdriver small Disassembling assembly 1 Re...

Page 47: ...arm to the zero position Disassembling assembly 1 Disassembling the light barrier and Light barrier wedge More detailed information can be found in the corresponding sections 2 Remove the spacer sprin...

Page 48: ...rrier Rot direction Free selectable Rewind direction with label facing outside or inside Rewind speed Max 203 mm s 8 s Spezification Max outer 230 mm material roll Core Inner 38 76 102 mm 1 5 3 4 Min...

Page 49: ...run Printer is not supplied with peripherals preparation retrofit p p 64 xx AP 5 4 Wrong PIC version on the output stage board Check the PIC version If necessary exchange the PIC or the whole output...

Page 50: ...ess Pin assignment D Sub plug 13 Pin assignment D Sub plug at the rewinder cable harness Z0138E cdr 3 2 11 1 4 3 Rewinder D sub 15 plug A K C E B Connection light sensor board 3 pin Light barrier cabl...

Page 51: ...ole according to fig 2 must be drilled before installing the run in roller Tools 2 2 5 mm allen keys Assembling Screw the axle of the run in roller to the hole as illustrated 1 Adjusting 1 Measure the...

Page 52: ...ier 28 Light barrier wedge 29 M Material inserting 19 Mounting rewinder 4 O Output stage setting 64 xx 23 TTK 24 TTX 350 24 P Pin assignment light barrier board 32 properties 2 R Rewinder core 25 Rota...

Page 53: ...MANUAL Rewinder 2000 Ersatzteilliste Spare Parts List Geh use Housing 2 T nzerarm Bouncer arm 3 Rewinder Kern Rewind mandrel 1 4 Rewinder Kern Rewind mandrel 2 5 Antrieb Drive unit 6 Kabelbaum Lichts...

Page 54: ...f Rewinder 64 xx Cover plate A1453 3 Stellfu Stabilizer 99026 4 Gummifu Rubber foot 95620 00 3 5 Clipslagerplatte Bearing plate 99088 6 Iglidur Clipslager Clips bearing 99085 7 Abdeckung Rewindermoto...

Page 55: ...1 T nzer Rewinder ZSB Dancer rewinder ass 99043 64 04 TTX 350 TTK AP 5 4 XLP 504 99086 64 05 99108 64 06 AP 5 6 XLP 506 2 F hrungsscheibe Guide disk 99017 3 Umlenkrolle Rewinder Pully rewinder 99109...

Page 56: ...TTK AP 5 4 XLP 504 A0327 64 05 A0328 64 06 AP 5 6 XLP 506 3 Option 3 Zoll Kern ZSB Rewind mandrel 3 inch ass 99310 64 04 TTX 350 TTK AP 5 4 XLP 504 99311 64 05 99312 64 06 AP 5 6 XLP 506 4 Option 4 Z...

Page 57: ...05 A0325 64 06 AP 5 6 XLP 506 2 Klemmb gel 3 Clamp strap 3 inch A8095 64 04 TTX 350 TTK AP 5 4 XLP 504 99091 64 05 99106 64 06 AP 5 6 XLP 506 3 Klemmb gel 4 Clamp strap 4 inch A8097 64 04 TTX 350 TTK...

Page 58: ...000 6 Antrieb Drive unit ID Bezeichnung Designation Teilenr Part no 1 Rewindermotor 64 xx ZSB Rewinder motor ass A8652 2 Zahnriemen HTD 384 3M 06 Toothed belt 99075 3 Exzenterachse Eccentric axle 9908...

Page 59: ...ID Bezeichnung Designation Teilenr Part no 1 Kabelbaum Cable harness A2311 2 Lichtschrankenkeil Light barrier wedge 99018 3 Abstandsfeder Spacer spring 99082 4 Lichtschranke ZSB Photoelectric switch a...

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