Nortrac NorTrac 35XT Owner'S Manual Download

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Overview

This manual describes safety precautions as well as running-in, proper usage, technical maintenance, adjustment,

faults and troubleshooting methods for various parts of the NorTrac XT tractors. The manual gives an in-depth

look and should be used as a reference tool for owners and maintenance personnel.

In this manual, the safety alert symbol

prompts important safety information. When this

symbol is seen, you should be alert to possible injuries or affects to the service performance of the machine.

WARNING:

Alerts you to safety hazards that could result in serious injury or even death.

NOTICE:

Alerts you to actions that could result in minor injuries or could damage the tractor or

its implements and thus result in possible safety hazards.

IMPORTANT ISSUES:

Issues that may result in damage to the tractor, related machinery and/or the

environment.

NOTE

Provides additional information on a given topic.

Please read the messages that follow the symbol carefully and make other operators aware of any potentially

hazardous situations. This manual is an integral part of the product and should be kept with the tractor. Please

keep it in a safe, dry place. If you encounter any sections that you do not understand while going over the

manual, please call 1-800-222-5381 for assistance.

Only those familiar with this manual and the characteristics of this machine should be allowed to operate, service

and maintain the tractor. In addition, government regulations specify that no one under the age of 16 may be

employed to operate power machinery. (Refer to U.S. Department of Labor, Employment Standards

Administration, Wage and Hour Division, Child Labor Bulletin #102.)

In employment conditions, current OSHA regulations state in part: “At the time of initial assignment and at least

annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all

equipment with which the employee is, or will be, involved.”

Observe the accident prevention rules as well as other safety regulations and local traffic rules at all times.

The manufacturer is not liable for any damage to the machine or personal injury resulting from any unauthorized

refitting of this machine or use of the tractor for tasks that are outside the scope of the tractors usage guidelines

Summary of Contents for NorTrac 35XT

Page 1: ...NorTrac 35XT Tractor Owner s Manual Sold By Northern Tool Equipment Inc P O Box 1299 Burnsville MN 55337 Tel 1 800 222 5381 www northerntool com ...

Page 2: ...Chassis Serial Number Engine Model Engine Serial Number Date of Purchase Where Purchased Contact Information Owner Name Complete this form carefully at purchase All serial numbers in this form should be recorded completely including letters Distributed by Northern Tool Equipment Co Inc Burnsville MN 55306 6936 Made in China ...

Page 3: ...tion on the safest and most effective use of the tractor It will help you and others you might train to operate the tractor safely and correctly If you use the tractor with an implement or other attachment use the safety and operating instructions in the owner s manual for that implement or attachment along with this Owner s Manual so you can operate the implement safely and correctly with the tra...

Page 4: ... This manual is an integral part of the product and should be kept with the tractor Please keep it in a safe dry place If you encounter any sections that you do not understand while going over the manual please call 1 800 222 5381 for assistance Only those familiar with this manual and the characteristics of this machine should be allowed to operate service and maintain the tractor In addition gov...

Page 5: ...2 10 Stopping the tractor and engine shutoff procedure 27 2 11 Tire usage and assembly disassembly 27 2 12 Counterweight 28 2 13 Driver s seat adjustment 29 2 14 Hydraulic suspension PTO and electrical system operation 29 2 15 Tractor break in 37 2 16 Tractor faults and troubleshooting 42 3 Accessories and Consumables 51 3 1 Accessories 51 3 2 List of consumables 51 4 Maintenance Instructions 52 4...

Page 6: ... Fuel tank maintenance 68 4 19 Tire inflation 68 4 20 Engine cooling system maintenance 69 4 21 Bleeding the fuel system 69 5 Storage 70 5 1 Causes of damage 70 5 2 Tractor storage 70 5 3 Tractor storage maintenance 71 5 4 Removing tractor from storage 71 6 Transportation 72 7 Technical Specifications 73 7 1 Main technical specifications for 35XT series tractors 73 8 Disassembly and Disposal 78 9 ...

Page 7: ...3 The driver should read and understand this operator s manual 4 Drive slowly at first in order to test your skill level Fig 1 2 A qualified operator Clothing During the operation the driver should avoid loose fitting clothing Baggy and bulky clothes are not recommended Fig 1 3 Driver s clothes Fuel Usage 1 Diesel fuel is a combustible substance Keep all fuel away from open flames 2 The engine sho...

Page 8: ...then turn the cap to the first position Once pressure has been reduced you can then remove the cap Fig 1 7 Removing the radiator cap Electric Parts Maintenance 1 Remove the ignition switch key 2 Never service any of the tractor s electrical components without first removing the ground wire from the battery Fig 1 8 Electric parts maintenance In Case of Defects or Abnormal Operation 1 The tractor sh...

Page 9: ...ave the driver s seat to start and operate the tractor Prior to the startup make sure that various shift levers are in the neutral position the throttle lever and the front drive control handle are disengaged and the lifter operating handle is in neutral to prevent the sudden start up of accessories 4 Do not start the engine by bridging over the starter solenoid If you do this the tractor could lo...

Page 10: ...to the tractor and can result in injury 17 When driving at night make sure that you have proper lighting to avoid any collisions 18 When working in tall grass or hay a spark extinguishing device must be affixed to the exhaust pipe to avoid accidental fires 19 Always slow down when working in wet or rainy conditions to avoid slippage and instability 20 Always operate the tractor at a safe speed 21 ...

Page 11: ...ractor IMPORTANT ISSUES 1 Always operate the tractor according to the specified running in requirements This will prolong the life of your tractor 2 Prior to starting the tractor the oil system cooling system and electric circuits must be examined After startup strict attention should be paid to the various instruments 3 Before activating the power take off PTO shaft make sure that the equipment i...

Page 12: ...vent the implements from swinging out of control The locking nuts on the upper and limit levers must be tightened in order to guarantee travel safety and to avoid damage to the tractor and the machinery 1 2 Safety Warning Symbols WARNING 1 All safety identifiers should be visible and easy to read When dirty wash with soapy water and wipe them with a soft rag 2 When the safety identifiers are lost ...

Page 13: ...uard Fig 1 12 Safety warning identifier To avoid injury stay a safe distance from the lifting lever when the lifting lever control system is in operation Location right rear side of the mudguard Fig 1 13 Safety warning identifier Always shut down the engine and remove the key prior to maintenance and adjustment Location in front of the instrument panel Fig 1 14 Safety warning identifier Do not ope...

Page 14: ...struction identifiers Never touch moving parts when the tractor is in motion Location on the PTO shield Fig 1 18 PTO safety identifiers Please follow the requirements for fuse connections Otherwise this may cause damage to the electric components or start a fire Location near the electric fuse box Fig 1 19 Fuse safety warning symbol Stop Fig 1 16 Safety startup symbol Please follow the requirement...

Page 15: ...sonal injury please install the safety shield on the PTO shaft when it is not in use Location on the pneumatic brake cylinder Fig 1 22 PTO safety identifiers In order to prevent from the personal injury please install the safety shield on the PTO shaft when it is not in use To prevent from fire 1 It is prohibited to refuel on the work site and during the operation of tractor 2 Stay far away from t...

Page 16: ...uman error The operator either forgot something took a shortcut or a risk ignored a warning wasn t paying close attention or failed to follow safety rules In addition guards removed for maintenance often aren t replaced There are many different kinds of farm machinery mowers tractors shredders harvesters grinders blowers augers balers etc They all have similar characteristics and hazards You can b...

Page 17: ...drawn into the pinch points by the inertia of the moving part or loose clothing that becomes entangled Contact may be made by falling or brushing against unshielded parts You can become entangled in pinch points if you take chances and reach or work near rotating parts Machines move too fast to get out of a pinch point once you become caught To avoid injury from pinch points be aware where pinch p...

Page 18: ...now what the other person is doing Failure to safely block up equipment can result in a fatal crushing injury A jack may slip a hose or overhead support may break or the equipment may roll Take extra precautions when working with machinery that is raised for any reason The operator s head or chest can be crushed between the equipment and a low beam or other part of a farm building These accidents ...

Page 19: ... contain fluid under extreme pressure Before loosening tightening removing or otherwise working with any fittings or parts relieve this pressure Jet streams from even pinhole leaks can penetrate flesh In addition the liquid is often hot Before attempting any service on hydraulic systems shut off the engine that powers the hydraulic pump Lower the implement to the ground and relieve the pressure Fo...

Page 20: ...s Definition Symbols Definition Symbols Definition Safety warning identifier Four wheel drive Horn High beam headlights Low beam headlight Quick Engine oil pressure Charging and discharging indication Slow Turn signal indicator Windshield washer Position lights Engine preheat Rear windshield wiper Front windshield wiper Air filter blockage warning Hydraulic oil air separator Pneumatic braking inva...

Page 21: ...ce 2 2 Tractor Operating Controls and Instrumentation 2 2 1 Tractor Operation Controls 16 15 14 13 12 11 10 9 1 2 3 4 5 6 7 8 Figure 2 1 Tractor Operation Controls 1 Shuttle Type Gear Shift 2 Brake Pedal 3 Shut Down Cable 4 Clutch Pedal 5 Foot Accelerator Pedal 6 Front Drive Axle Engage Disengage Lever 7 Seat Adjustment Handle 8 Power Take off PTO Gear Shift Handle 9 Distributor Control Handle 10 ...

Page 22: ...e tank When the indicator is in the far right position it indicates the fuel tank is full When the indicator is in the left red area it means the fuel tank is low and should be filled immediately Note Never allow the tractor to run out of fuel as this can damage the fuel pump 1 Fuel Gauge 2 Water Temperature Gauge 3 Tachometer 4 Hour Meter 5 Oil Pressure Gauge 6 Ampeter Figure 2 2 Instrument Panel...

Page 23: ...y speed of the engine in rpm once the tractor is started Tractor running hours are displayed in the lower hour meter box Oil Pressure Gauge The oil pressure gauge displays the oil pressure level in the engine Amp Meter The Amp meter is used to indicate the status of the battery The indicator will be in the when the battery is properly charged Figure 2 4 Water Temperature Gauge Figure 2 5 Engine Ta...

Page 24: ...eft Rocker Switch Combination Turn Signal Switch Position 1 Left turn signal lights are on Position 0 Power supply off Position 2 Right turn signal lights are on Figure 2 10 Turn Signal Switch Taillight Instrument Light and Work Lights Switch Position 2 Turns on the taillights instrument lights and rear work lights Position 1 Turns on the taillights and instrument lights Position 0 Turns off the t...

Page 25: ...cator lights on the instrument panel to indicate high low beams Figure 2 13 Headlight Switch Hazard Warning Switch The hazard warning switch should be used in case of a tractor malfunction where the tractor is stopped in a potentially dangerous area Position 1 Flashers on Position 0 Flashers off Figure 2 14 Hazard Warning Switch 1 Headlight Switch 2 Hazard Warning Switch Figure 2 12 Right Rocker S...

Page 26: ...he key clockwise to ACC to turn on the auxiliary electrical devices Turn the key to ON and the control circuit will be activated Turn the key to H and the engine preheater will be turned on Once preheated turn the key to ST to start the engine After the engine is started release the key immediately so that the key returns to the ON position automatically To avoid burning out the starter avoid turn...

Page 27: ... used for a long time first discharge the air in the fuel line to ensure that the diesel engine can start smoothly The procedure is as follows Open the bleeder screw on the diesel filter then bleed the air from the line from the fuel tank to the diesel filter by using a hand pump until there are no bubbles in the discharged fuel Collect the pump discharge in a suitable container Then close the ble...

Page 28: ...ition to start the auxiliary and the control circuit Then turn the key to the ST position to start the engine Release the key immediately after starting the key will return to the ON position automatically When you have a safety start switch first step on main clutch pedal and then turn the key to start the engine NOTE Amp meter should drop to 30 Preheating start for models with a preheating circu...

Page 29: ...t temperature frequently During normal operations of the engine the indicator on the oil pressure gauge and water temperature gauge should be in the green zone IMPORTANT ISSUES When the engine is running the indicator on the engine oil pressure gauge should never be in the red zone If it reaches this level shut down the engine and troubleshoot immediately 2 4 Driving the Tractor With the engine ru...

Page 30: ...ft lever B has two speed ranges L for low speed and H for high speed The shuttle shift lever to the left of the steering column shifts between forward F and reverse R The result is eight forward and eight reverse gears Step on the clutch pedal and engage the shuttle shift handle C Push up from the neutral position for forward F or pull down from the neutral position for reverse R Step on the clutc...

Page 31: ...se the clutch pedal smoothly to start the tractor moving After getting unstuck push down the differential lock lever A and operate the tractor in reverse to release IMPORTANT ISSUES When the tractor is running on normal surfaces never use the differential lock This will help you avoid damage to components and reduce tire wear 2 8 Front Drive Axle Use The NorTrac XT series of 4 wheel drive tractors...

Page 32: ...itch the left and right tires on occasion 2 9 Tractor Braking 2 9 1 Tractor Braking 1 Reduce throttle step on the clutch pedal and then step on the brake to gradually stop the tractor 2 In an emergency step on the clutch and brake pedal simultaneously Never step on the brake without stepping on the clutch This can cause damage to the friction plate and stall the engine 3 During braking with a trai...

Page 33: ...ue when the road surface is uneven or impacted by obstacles The inflation pressure of the tires must conform to the specifications Service life is affected when the tire pressure is too high or too low If the pressure is too low the tire will have excessive wear and service life will be limited Both inner and outer tires will wear more rapidly when pressure is low When pressure is low steering wil...

Page 34: ...e bolts connecting the tire driving hub and rim in the inflated state The bolts may become dislodged and cause an accident 2 12 Counterweights Counterweights are added or reduced according to the requirements of tractor When traction force has to be increased for operating in a dry field or for transport operations counterweights should be added When the tractor is used on hilly terrain a front co...

Page 35: ...e handle forward to lower an implement and pull it back to raise an implement See Hydraulic Lifting System Adjustment for the adjusting to reach the maximum raising position and for reaching the minimum lowering position 2 14 1 Implement Position Height Adjustment When the tractor is pulling a cultivator or a plow a 3 point lift is used to adjust the tilling depth The tilling depth is determined b...

Page 36: ...ise direction until the valve is closed This will also close the adjustment valve on the inlet and outlet of the oil cylinder The male connector on the quick change coupler is connected with the oil inlet of the farm implement The hydraulic output female connector A is connected with the male connector on the farm implement Push the distributor control handle to the lifting position to reach the a...

Page 37: ...er C D E Figure 2 24 Hydraulic Control Levers 2 14 6 Use of Multiway Valve z Shut off the engine z Put the lifter in the lowering position z Move the hydraulic output valve operation handle forward and backward in order to eliminate the pressure in the hydraulic quick disconnect z Remove the seal cover of the quick disconnects to be used and clean the connectors z Connect a hose with a male connec...

Page 38: ... to make the tilling depth of all the plowshares the same When the front plowshare is deep and the rear plowshare is shallow or the heel leaves the trench bottom the upper tie rod should be lengthened When the front plowshare is shallow and the rear plowshare is deep or the heel compacts the trench bottom the upper tie rod should be shortened Horizontal level adjustment Adjust the length of the le...

Page 39: ...t suspension mechanism when plowing the tractor should never be turned without lifting the farm implement it is towing NOTE The sway bars are mainly used to prevent impact on the rear wheels of the tractor caused by an overlarge swing of the lower tie rod when the tractor turns around at the end of a field with a lifted farm implement in tow When the farm implements are in the plowing position the...

Page 40: ...and turn the PTO disconnect control handle to the connected position Release the clutch pedal slowly First operate with the throttle at low speed to check whether the PTO is working properly When repeated work in the same place within a short time frame is required step on the clutch pedal gently to disconnect the main clutch This cuts off the power to the tractor transmission and the tractor stay...

Page 41: ...oved for charging and maintenance 2 14 9 2 Alternator The alternator must be used with a matching regulator The silicon rectification alternator is minus grounded The connection of the positive and negative poles of the alternator the regulator and the battery must be correct to avoid burnout of the alternator and the regulator Do not strike sparks to determine whether the alternator is generating...

Page 42: ...Operation Description 36 ...

Page 43: ...l according to the specifications if necessary Fill the tractor with adequate fuel and coolant according to the specifications Check the tire pressure Check whether the electrical wiring is connected correctly and reliably Put all control handles in neutral 2 15 2 Engine Idle Break in Implement a 15 minute idle break in for the engine After starting the engine in the sequence specified in the Dies...

Page 44: ...trol handle and raise and lower the hitch several times to check for abnormalities Then hang a load of 300kg 660 lbs or a farm implement with an equivalent weight on the hitch to make the engine run in the down position of the accelerator Move the 3 point hitch control handle to raise and lower the hitch 20 times at a minimum Check whether the hydraulic hitch can be held in the various positions C...

Page 45: ...The connection and disconnection of the differential lock is reliable The connection and disconnection of the front drive axle is reliable If faults are found repair them before continuing the break in process 2 15 6 Technical Maintenance after Break In After the break in of the tractor there may be some debris mixed in the oil in the transmission the lubrication system and the hydraulic system Th...

Page 46: ...ling system Check the toe in of the front wheels and the free play of the clutch and brake pedals Adjust them if necessary Check all bolts nuts and screws and tighten if necessary Add grease to each grease fitting on the tractor according to the maintenance table IMPORTANT ISSUES 1 Tractors that have just left the factory or have just been overhauled should be broken in before they are put into no...

Page 47: ...just the free play of the pedal according to the specifications 5 Replace the clutch fingers 2 The clutch does not disengage completely and noise is heard when it is engaged 1 The free play of the pedal is too large and the working play is too small 2 The clutch fingers are excessively warped 3 The heads of the three clutch fingers are not in the same plane 1 Adjust the free play of the pedal acco...

Page 48: ...lace or repair 2 Gearshift disengages automatically 1 The gearshift interlocking rod is too short 2 The locating slot of the shifting fork shaft is severely worn 3 The spring pressure of the interlocking latch is insufficient 4 The bearing on the gear shaft is worn making the shaft tilt 5 The spline of the tooth holder is worn 1 Lengthen the gearshift interlocking pull rod 2 Replace the shift fork...

Page 49: ...ll 1 Readjust the pre load force of the bearing 2 Check the lubricating oil level and add if necessary 3 Readjust the gear backlash 3 Abnormal noises from the final drive 1 The bearing gear or shaft is damaged 1 Replace the bearing gear or shaft 4 No braking control 1 The free play of the brake pedal is too large 2 The brake shoes are severely worn or warped 3 The engagement of the brake pedal is ...

Page 50: ...ylinder or the steering arm are loose 2 The toe in has been improperly adjusted 3 The clearance of the bearing is too great or the bearing is severely worn 4 The rim of the front wheel is severely deformed 1 Check and tighten 2 Adjust the toe in 3 Adjust or replace the bearing 4 Align or replace the front wheel rim 3 Loud noise four wheel drive tractors 1 Engagement trace of the front central driv...

Page 51: ...mes heavier as the load increases 5 Oil viscosity is too thick 6 Steel ball check valve in the valve body has failed The steering is heavy when turning slowly or weak when turning sharply 7 Oil leakage from the steering system both inside and outside 1 Check the gear oil pump Clean the filter screen 2 Discharge the air from the system and check whether there is air or an air leak in the oil suctio...

Page 52: ...assembly comes loose making it unable to open the lowering valve 11 The oil passage from the cylinder end to oil cylinder is closed 1 Add oil to the specified oil level 2 Clean or replace the strainer on the oil filter 3 Check for air leaks 4 Replace the geared oil pump 5 Reinstall the spring pin 6 Open the distributor and install the swing rod 7 Take apart the distributor and clean each valve 8 C...

Page 53: ...lace the O ring 5 Check and replace the seal ring 5 With the 3 point lift lever at lifting position the hydraulic distributor makes a loud noise 1 Because of improper adjustment the inner lifting arm props against the lifter case to open the safety valve 1 First measure the lifting height of the farm implement Then readjust and shorten the force position adjusting rod to make the highest lifting p...

Page 54: ... cable connection 3 The commutator surface is burnt and or has oil stains 4 The carbon bush is abraded too much or the spring pressure is insufficient which causes poor contact between the carbon bush and the commutator 5 Bad contact in rectifier 6 The main contacts of the solenoid switch are burned resulting in a poor connection 7 The bearing is abraded severely and the armature grates against th...

Page 55: ...rnator 4 Replace battery 3 The alternator is overcharging Regulating voltage for the regulator is too high Replace the voltage regulator 2 16 2 3 Battery Faults and Troubleshooting Table 2 11 Battery Faults and Troubleshooting Fault Causes Solutions 1 The battery capacity is low and the engine is hard to start 1 Short circuit between electrode plates in the battery 2 Sulphurization of the electrod...

Page 56: ...il pressure gauge is bad 1 Replace the oil pressure sensor 2 Check and repair circuit faults 3 Replace the gauge 2 16 2 5 Headlight Taillight Work Light Faults and Troubleshooting Table 2 13 Headlight Taillight Work Lights Faults and Troubleshooting Fault Causes Solutions 1 The headlights have no high beam or low beam 1 Circuit broken short circuit or a blown fuse 2 Bad contact or damage to the he...

Page 57: ...signal bulbs 4 3 12V 89 5W Rear work light bulbs 2 4 12V H4 55 60W Double filament bulb for high beam and low beam headlights 1 5 12V 1141 21W Brake light bulb 2 6 TE324 20A 01 O ring for wire roller 1 7 FT220 40 301 Steering rod seal boot 1 8 TE250 362D 01 Dust ring 1 Used for the type with shuttle shifter 9 FT250 47C 230 Machine cover seal 1 10 TE250 475B 01 Rubber sealing strip 1 11 YFKM385T105...

Page 58: ...pecified timelines 4 Opening the engine and hydraulic system safety valve the relief valve and the voltage regulator are prohibited without prior manufacturer authorization Making adjustments to these sensitive areas may cause damage to the tractor and invalidate the warranty 4 1 1 Technical Maintenance for Every Shift every 10 hours 1 Remove the dust oil and dirt from the tractor and clean the ai...

Page 59: ... the oil level in the transmission case and add oil if necessary 3 Check the oil surface level in the front drive axle and add oil if necessary 4 Check the tightness of the toe in of the front wheel and the front wheel bearing and adjust the tightness if necessary Replace the lubricating oil inside the front wheel hubs 5 Check the angle of the steering wheel during idle running adjust the angle if...

Page 60: ...ce per Shift the following provisions should be strictly observed 1 Select winter grade fuel and lubricating oil 2 Check the strength of the coolant with a hydrometer If necessary add anti freeze to the cooling system as required to protect against coolant freezing 3 At the start of every shift start the engine in accordance with winter starting procedures 4 In order to protect the tractor and ens...

Page 61: ...16 Engine Oil Filter Replace Filter 1 Per 200 Hours 17 Lifter Oil Filter Clean Filter Element 1 Per 200 Hours 18 Fuel Injection Pump Replace Lubricating Oil 1 Per 200 Hours 19 Engine Oil Pan Replace Lubricating Oil 1 Per 200 Hours 20 Transmission and Lifter Check Oil Level 2 Per 200 Hours 21 Front Wheel Inject Grease 2 Per 400 Hours 22 Clutch Pedal Hub Inject Grease 1 Per 400 Hours 23 Brake Pedal ...

Page 62: ...A 86 5 0 2mm for 25PS models and A 91 5 0 2mm for 30PS or 35PS models Tighten the lock nut 3 Loosen the nuts 7 and 8 and rotate the adjustment screw 8 Make the distance between the working surfaces of the auxiliary clutch disengaging lever 6 and the clutch pressure plate 1 to be C 78 5 0 2mm for 25PS models and C 93 0 2mm for 30PS or 35PS models Tighten the nut 8 Make sure that the free play of th...

Page 63: ...ate abrasion the clutch should be maintained and adjusted frequently don t release and engage the clutch randomly when releasing the clutch step on the clutch pedal rapidly to set the limit Never run the tractor when the clutch is semi engaged as this will damage the clutch 4 Never use the tractor when the clutch is not adjusted properly This will speed up abrasion of the clutch friction plate and...

Page 64: ...ap between the brake drum 8 and the brake shoe friction plate 7 disappears of the brake pedal within 20 30mm Make the lengths of the left and right short bars 4 consistent and then use the lock nut 3 to lock tightly Adjustment to Equalize Left and Right Braking When the adjustments of the left and right brakes are inconsistent and the tractor brakes while running at high speed the impression lengt...

Page 65: ...nt of differential lock is performed through adjustment of the bolts 1 and 2 During the adjustment the clearance between the right coupling 3 and left coupling 4 is about 2mm Loosen the nut 2 and rotate the bolt 1 inward and the clearance increases Rotate the bolt 1 outward and the clearance decreases After adjustment tighten the nut 2 图 F Figure 4 4 Differential Lock Adjustment 1 Adjustment bolt ...

Page 66: ... wheel together When installing the full hydraulic steering system the steering gear should coaxial to the steering shaft and there should be some clearance between them in the axial direction After installation check whether the steering wheel turns easily Ensure that the oil is clean Check the oil and filter element often The method is as follows Put a drop of oil on to a paper towel and change ...

Page 67: ...e can be done by adjusting the adjusting shim 1 Adjustment of the side clearance between the drive gear and the driven gear of the second level and drive can be accomplished by adjusting the adjusting shim 5 Clearance of the tow meshing teeth side clearances should be 0 25 0 45mm Figure 4 9 Front Axle Drive Side Drive Adjustment 1 Adjusting Shim 2 Driving Gear or Intermediate Drive 3 Driven Gear o...

Page 68: ... and the stop pin 4 to be 9 10mm Tighten the two lock nuts on to the push rod 2 Figure 4 10 Rise and Fall Position Adjustment 1 Control Handle 2 Push Rod 3 Fall Stop Piece 4 Stop Pin 5 Lock Nut 6 External Lift Arm 7 Internal Lift Arm 8 Spacer Pin 9 Hydraulic Output Screw Plug 10 Regulating Valve 4 7 2 Lowest Position Adjustment of Farm Implements During the adjustment first turn the external lift ...

Page 69: ...he alternator output voltage regularly The voltage should be 14 2 0 25 V CAUTIONS 1 When charging the battery keep it in a ventilated area and far from open flames Do not spill electrolytes on your clothing or your skin This can cause serious injury 2 Over charging can create over heating of the battery In order to avoid a potentially dangerous situation the charging current should be reduced by h...

Page 70: ...e should be 29 4 49 0N 6 6 11lb and the deflection should be 15 3mm 0 6 0 7 in If this requirement is not met the belt tension should be adjusted accordingly The adjustment method is as follows Loosen the lock nut on the alternator support arm Pivot the alternator outwards to tension the belt and then tighten the lock nut on the alternator support arm Figure 4 11 Fan Belt Tensioning Adjustment IMP...

Page 71: ... and replacement of the oil preheat the engine After the oil temperature reaches 50 60 C 122 140 F remove the oil drain plug A under the oil pan drain out the dirty oil replace the plug and add new oil Clean the outside of the oil pan afterwards Figure 4 13 Engine Oil Drain Plug NOTE Filter locations are described from the point of view of an operator sitting in the driver s seat IMPORTANT ISSUES ...

Page 72: ... on the lower right side of the engine The cleaning method is as follows Place a drip pan under the filter then loosen and remove the end cover Remove the hydraulic oil filter element and use solvent to clean it then use compressed air to blow it dry Replace the filter element when cleaning it becomes difficult or it is damaged A Figure 4 16 Hydraulic Oil Filter Maintenance The diesel fuel filter ...

Page 73: ...Level Maintenance 4 16 Transmission Oil Level Maintenance Remove the oil dipstick 3 which is located at the right back side of the transmission box as shown in Figure 4 18 Wipe it and then reinsert the oil dipstick If the oil level does not reach the lower scale mark of the oil dipstick when pulled back out transmission oil should be added so that the oil level is located between the upper and low...

Page 74: ... down the engine before checking the oil level 4 18 Fuel Tank Maintenance Park the tractor on level ground shut down the engine and remove the fuel drain plug located under the fuel tank to drain out the deposits from the bottom of the fuel tank Use a drip pan and dispose of the used fuel properly Reinstall the fuel drain plug and fill the fuel tank with fresh diesel fuel 4 19 Tire Inflation Use a...

Page 75: ...ult to start the engine This problem can be fixed by following the steps below but first the fuel tank should be filled and the fuel cutoff switch turned on Unscrew the bleeder screw A on the fuel filter and then move the fuel supply pump draw knob C up and down until there are no air bubbles in the diesel fuel flowing out from the bleeder screw Tighten the fuel filter bleeder screw A and unscrew ...

Page 76: ...ischarge over time 5 2 Tractor Storage Prior to storage inspect the tractor and its surroundings to ensure that the tractor can be stored safely The external surface of the tractor should be cleaned Remove the battery coat the terminals posts with petroleum jelly and keep it in dark well ventilated room with a consistent moderate temperature Drain the engine oil while it is hot and fill with fresh...

Page 77: ...y out the anti rust treatment and the tractor needs to be out of use for several months or longer at a minimum replace the machine oil and oil filter Start the tractor once every month and run the tractor at low speed for 20 23 minutes at a minimum Check to make sure everything is operating properly and keep the tractor clean and try to limit the amount of corrosion that could result from dust and...

Page 78: ...er loading the lift should be placed at the lowest position the hand brake set the reverse gear engaged the master switch turned off and the key taken out 5 The front and rear tires should be fixed in place with straps in a figure 8 pattern Both front and rear tires should be blocked and the rear axle secured with straps 6 The tractor should be pulled inboard as far as possible and the rear view m...

Page 79: ...ty Shelf Driving Cab 2 675 2 400 Axle Base 1 806 Front Wheel 1 220 Wheel Span Rear Wheel 1 240 1 440 Minimum Ground Clearance 320 Front Axle Oil Drain Plug Ground Clearance Agricultural Clearance mm 365 Lower Plane of Rear Axle Housing In the Case of One side Braking 2 9 0 2 Minimum Track Circle Radius In Case One side Braking Is Not Used m 3 35 0 3 Structural Mass 1 435 Minimum Mass in Use 1 600 ...

Page 80: ...lectrical Starting Gear Number 8 8 Rear Driving Wheel Specifications 12 4 24 1 2 14 2 2 97 3 4 77 Low 4 6 47 1 9 72 2 13 50 3 21 37 Forward Gear High 4 29 00 1 1 99 2 2 76 3 4 44 Low 4 6 02 1 9 05 2 12 57 3 19 9 Shuttle type Gear Reverse Gear High 4 27 Clutch Dual Disk Dry Type Disk Spring Compacting Constant Engaged and Non Independent Double Acting Clutch Gear Box Dual shaft constituting Mechani...

Page 81: ...eshoe Type Brake Parking Brake Horseshoe Type Braking Brakin g Syste m Trailer Braking Maneuver Air Brake Hydraulic System Type Open Center Type Remote Type Hydraulic Oil Pump CBJ30 F12 Distributor Slide Valve Type Diameter Stroke mm 85 105 Oil Cylinder Form Single acting Hitch mm Rear Mounted Three point Linkage Category 0 Category I Upper Suspension Point Attachment Hole Width φ19 3 44 Lower Sus...

Page 82: ... adjustable Electrical System 12V Negative Double Bond Strap Model Voltage V 14 Alternator Power kW 0 35 Model 6 QW 90 Voltage V 12 Capacity A h 90 Battery Quantity 1 Head Lamp 12V 55 60W Combined Type Front Steering Lamp 12V 21W 2 in quantity Rear Combinatio n Lamp 12V 21W Brake Lamp 5W Rear Position Lamp and 21W Steering Lamp all in sets of 2 Rear Working Light 12V 28W 1 in quantity Lighting and...

Page 83: ...cal Specifications for 35XT Series Tractors 77 Model Unit 35XT Radiator 10 Fuel Tank 32 Engine Oil Pan 6 Oil Used in Transmission Box 20 Oil Used in Lifter 11 Filling Capacity Oil Used in Front Drive Axle L 6 ...

Page 84: ...per treatment WARNING The battery electrolyte is corrosive Take precautions to ensure that it does not get in your eyes or on your skin or clothes If this were to happen clean the affected area immediately with water and seek medical treatment as soon as possible ATTENTION Battery acid and machine oil are contaminants Contaminants should be disposed of properly following local laws so as not to ca...

Page 85: ...ited warranty is non transferable Provide proof of purchase Have purchased the equipment in the United States from authorized representatives of NorTrac and or Northern Tool Equipment Company Inc To obtain service you must Contact NorTrac s Warranty Administrator by calling 1 952 641 2592 to relay your concerns about the equipment and to receive authorization from the Warranty Administrator Or mai...

Page 86: ...rranties are excluded In no event will NorTrac or Northern Tool Equipment Company Inc be liable for any loss of income loss of time or use of the product transportation hiring of alternative services commercial loss or any other incidental consequential or special damages and or expenses Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or...

Page 87: ...Drive system and lifter hydraulic steering and central and final drives of front drive axle can use MF1135 Massey Ferguson M2C 86A Ford or J20A John Deer general purpose oil Steering fluid International standard Same as above Oil Fittings grease zerks International standard Use a multipurpose grease Battery Maintenance free IMPORTANT ISSUES Mixing oils of different brands and manufacturers can aff...

Page 88: ...5 73 89 53 65 The bolt connecting the driving wheel hub and the radial plate M18 1 5 397 457 293 337 The lock nut that locks the front shaft cross bar M16X1 5 122 149 90 110 The bolt connecting the subassembly of the front outer shaft and the front inner shaft M14 122 149 90 110 The bolt connecting the front driving wheel the front wheel hub and the radial plate M14 1 5 178 218 131 160 The bolt co...

Page 89: ... of the Clutch Shaft 1 2 GB T 276 6006 Ball Bearing Front of the Power Take Off Drive Shaft 1 3 GB T 276 6206 Ball Bearing Front of the Output Shaft of the Transfer Case 1 Rear of the Power Take Off Shaft 1 4 GB T 276 6207 Ball Bearing Driving Gear of the Intermediate Drive 2 Reduction Driving Gear at the End of the Front Drive Axle 2 5 GB T 276 6208 Ball Bearing Driven Gear of the Intermediate Dr...

Page 90: ...P2207 E Cylindrical Roller Bearing Rear of the Secondary Shaft of the Transmission Box 1 13 GB T 297 31305 Cylindrical Roller Bearing Front of the Secondary Shaft of the Transmission Box 2 14 GB T 297 32011 Cylindrical Roller Bearing Both Ends of the Differential 2 977907 Bearing Lower End of the Steering Cam 1 15 GB T 297 977 907K Bearing Upper End of the Steering Cam 1 16 GB T 297 30205 Cylindri...

Page 91: ...n Gear of Gear 2 23 GB T 5 846 K303 527 Needle Bearing H L Stationary Gear 2 24 GB T 292 7 206AC Angular Contact Ball Bearing Inner End of the Front Drive Shaft 2 25 GB T 292 7 208AC Angular Contact Ball Bearing Outer End of the Front Drive Shaft 2 26 GB T 297 32007 Cylindrical Roller Bearing Middle of the Mater Pinion Shaft 1 27 GB T 297 32010 Cylindrical Roller Bearing Front Axle Differential Sh...

Page 92: ... Gear Shaft of the Final Drive 2 11 8 1 8G Shifting Fork Shaft of the Power Take Off 1 15 2 65G Shifting Fork Shaft of the Differential Lock 1 22 4 2 65G Reverse Shaft 1 28 3 55G Driving Gear Shaft of the Final Drive 2 67 3 55G Front Bearing Block of the Secondary Shaft 1 103 3 55G Bearing Block of the Rear Axle 2 Transmission Box GB T3452 1 O Ring 112 3 55G Drive Shaft Sleeve 2 Brake GB T3 452 1 ...

Page 93: ...g 1 10 13 5 Cylinder Head 2 18 22 Position of the Hydraulic Output Hollow Bolt 1 JB T 982 Seal 36 42 Fuel Filling Breather Assembly 1 71 2 65G Cylinder Sleeve and Housing Seal 1 17 2 65G Cylinder Head Adjusting Valve 1 53 5 3G Piston and Oil Cylinder 1 Lifter GB T3 452 1 O Ring 53 5 3G Piston and Oil Cylinder 1 Handle Shaft Safety Valve Seat 1 9 2 65G Junction Surface of the Lifter Shell 1 13 2 2 ...

Page 94: ...t Welding Parts 2 Transfer Case GB T3 452 1 O Ring 53 2 65G Rear of the Rear Jacket Welding Parts 1 PG45 65 10 Oil Sealing Retainer 2 SD45 70 10 Front Drive Shaft 2 SD50 70 12 Lower End of the Vertical Shaft Sleeve 2 JB T2600 JB T2 600 Oil Seal W50 72 7 Lower End of the Vertical Shaft Sleeve 2 33 5 3 55G Master Pinion Shaft 2 34 5 3 55G Bearing Cover 2 40 3 55G Front Rocker Shaft 2 56 2 65G Dust C...

Page 95: ...s soil resistance agricultural requirements etc of the areas where you will be working and referring to this list 2 Determine the main technical parameters of the farm machines and implements such as models according to the operational conditions soil resistance agricultural requirements etc of the areas where you will working and refer to the advisories in order to get the appropriate match Impro...

Page 96: ...On Line Spare Parts System Fill in http 222 132 52 85 8080 Choose product Model and Code Choose Guest Choose English Choose Parts catalogue ...

Page 97: ...Then you can find the parts catalog and diagram of the tractor TE354 L161Q1K TE25 Serials Then search here TE354 L161Q1K TE25 Serials ...

Page 98: ...TE25 Serials TE354 L161Q1K ...

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Nortrac NorTrac 35XT, Owner'S Manual

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