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10

pulling A Vacuum

 cautIon:

Do not pull a vacuum on the the earth loop until 

all of the Grout 111 has cured. Failure to comply 

may cause damage to the copper or polyethylene 

tubing. consult the installation guide supplied with 

the earth loop.

1. The shut off valves on the compressor unit all remain shut, 

and the cut-off valve(s) at the end of the liquid line assembly 

are opened to the field.

2. Pull a vacuum on the air handler side.

3. Pull a vacuum on the field side.

4. Pull a vacuum on the compressor unit. 

notE:

 Because of 

check valves/reversing valves within the compressor unit that 

isolate various segments, 

the vacuum on the compressor 

unit must be pulled from 3 areas:

a.)  The suction line to the compressor. See 

Figure 6 (page 

16)

 for component locations.

b.)  The discharge line from the compressor.

c.)  And from the very top, front, insulated liquid line, (this 

line goes to the air handler from the compressor unit, 

but the vacuum must be pulled from the schrader valve 

to the left of the sight glass, on the compressor side of 

the shut-off valve to the air handler).

•  After a 250 micron vacuum (minimum) has been pulled in 

the air handler side, immediately insert a 2 lb. holding charge 
of R-410A, and replace and tightly secure all schrader valve 
caps. Schrader valves are designed to primarily contain 
pressurized refrigerant, and, if left without a tightly sealed 
cap, will lose a vacuum.

•  After a 250 micron vacuum (minimum) has been pulled in 

the borehole side, immediately insert a 2 lb. holding charge 
of R-410A, and replace and tightly secure all schrader valve 
caps.

•  After a 250 micron vacuum (minimum) has been pulled in all 

three segments of the compressor unit, insert a 3 lb. holding 
charge of R-410A. Equally segment the 3 lb. holding charge 
among all three segments, and replace and tightly secure 
all schrader valve caps. See 

Example

.

EXaMPlE

If a 3 lb. holding charge is used for the entire compressor 

unit, place 1 lb. in the suction line to the compressor, place 

1 lb. in the discharge line from the compressor, and place 1 

lb. in the top, front, insulated liquid line. Replace and tightly 

secure all schrader valve caps.

•  The remaining balance of the total charge should then be 

inserted into the vapor line to the field.

recommended r-410a charging Procedure

After the installed system is evacuated and the electric wiring 

is in place, the system is ready to be charged with R-410A 

refrigerant. R-410A charging is an important part of the system 

installation. Too much refrigerant will flood the accumulator 

in heating mode causing the compressor to draw high watts. 

Too little refrigerant will freeze the indoor coil in cooling 

mode operation. 

the recommended charging method is 

to charge refrigerant to the middle of the sight glass of 

the accumulator during heating operation.

In cooling mode (with correct R-410A charge), the refrigerant 

returning from the well is in a saturated condition. The 

conventional method of charging by sub-cooling is not 

applicable to this system.
The recommended charging procedure includes:

1. Initial charge,

2. Start in heating and charge to the middle of the sight glass,

3. System check.

Initial charge

•  When charging the system with R-410A, always turn the 

refrigerant bottle upside down so that the liquid refrigerant 

feeds from the bottom of the tank. 

Table 4

 lists the 

recommended initial R-410A charge.

•  After  the  initial  R-410A  charge  is  determined,  the  initial 

amount of R-410A can be added to the system in OFF 

mode. In order to reduce the chance of over-charging the 

system, the initial charge is approximately 0 to 7 lbs. less 

than the final required charge. A refrigerant reclaimer/pump 

may be necessary.

When adding initial R-410A charge

1. Make sure the system is off.

2. Make sure all 4 service valves inside the compressor unit 

are open.

3. Add liquid R-410A to the vapor line charging port until either 

the total initial charge is reached or no more refrigerant can 

be added to the system.

4. Determine appropriate amount of charge for L1 & L2 line 

sets. See NOTES in 

Table 4

.

5. Add liquid R-410A to the vapor line charging port to the air 

handler until the total initial charge is reached.

starting In heating Mode & charging to sight 
Glass

If all wiring is properly completed, the system may then be 

turned on, as instructed in this manual. 

the system may 

not engage immediately because of a time delay on the 

control board

.

Before starting the system in heating mode, make sure 

the home owner is aware of the heating mode operation. 

Especially in the summer time, the home temperature may 

be uncomfortable during R-410A charging. Close all electrical 

disconnects to energize the system.
1. Start the system in heating mode and run for at least 15 

minutes.

2. Look at the sight glass on the accumulator. If the float is at 

the bottom of the accumulator the system is undercharged. 

If the float is on the top of the accumulator, the system is 

over charged.

3. If the system in under charged, add liquid R-410A refrigerant 

slowly to the charging port on the vapor line, until the float 

is in the middle of the sight glass.

lInE

sEts

LINE SET VApor LINE o.D.

3/4”

7/8”

L1

0.86

0.96

L2

1.07

1.17

Adjustments in oz per ft if L1 or L2 do not equal the default values in Table 
4 (page 9).

table 5. line set adjustments

Summary of Contents for Y1SA

Page 1: ...ty warnings and any other special notes highlighted in the manual Improper installation of this unit or failure to follow safety warnings could result in serious injury death or property damage Theseinstructionsareprimarilyintendedtoassistqualifiedindividualsexperiencedintheproper installation of this appliance Some local codes require licensed installation service personnel for this type of equip...

Page 2: ...R 410A Charging Procedure 10 Initial Charge 10 Starting In Heating Mode Charging To Sight Glass 10 System Check 11 Air Circulation Indoor Blower 11 System Heating 11 OperatinG Sequence 11 Cooling 11 Heating 11 Unit MAINTENANCE 12 Filter Drier 12 Replacing the Oil Separator Filter 12 Adding Compressor Oil 12 Troubleshooting 13 Two Digit Display 13 Loss Of Capacity 14 Restricted Refrigerant System 1...

Page 3: ...akeitnecessaryfor evacuationandcharging itshouldonlybeattempted by qualified trained personnel thoroughly familiar with this equipment Some local codes require licensed installation service personnel to service this type of equipment Under no circumstances should the equipment owner attempt to install and or service this equipment Failure to comply with this warning could result in equipment damag...

Page 4: ...d requirement Load estimates can be made using approved methods available from Air Conditioning Contractors of America ManualJ AmericanSocietyofHeating Refrigerating and Air Conditioning Engineers or other approved engineering methods Thisunitisdesignedforindoorandoutdoorinstallationsand shouldbelocatedwithconsiderationgiventotheaccessibility of fuel electric power service access noise shade and d...

Page 5: ...sor section is equipped with components and control logics described in the following sections Heating To Cooling Transition The compressor section includes a hot gas injection valve to ensure smooth transition from heating to cooling mode operations See Figure 6 page 16 After heating mode operation the earth loop temperature maybebelowthenormalundergroundtemperature around 58 F As the refrigerant...

Page 6: ...ler Insulating Interior Line Sets Insulate all interior refrigerant lines and their connections The compressor section contains the expansion valve and the liquid line is more likely to sweat as it condenses moisture from the interior air Use at least a 3 4 inch wall closed cell insulation that is non corrosive to copper to insulate all refrigerant lines Use Armaflex Neoprene or Rubatex having at ...

Page 7: ...rature rather than operating on a preferred temperature maintain mode If the system has electric strip heat back up within the air handler the system can operate together with the electric supplement heat as the strip heating coils are installed downstream of the refrigerant heat exchanger The electric strip heat is supplemental to the heat provided by the geothermal system The thermostat used wit...

Page 8: ...efrigerantlineconnectionsarecompleted itisrequired that you leak check and evacuate the indoor section and all line connections using proper methods before finalizing the full system refrigerant charge For final charges based on matched systems and specified line lengths see Table 4 page 9 Pressure test the entire system at 400 psig with dry nitrogen prior to pulling a vacuum and charging Prior to...

Page 9: ...n by using the following formula TROV ft 3 Total refrigerant charge lb x 40 The examples below were calculated assuming 25 single line length between well and compressor sections L1 and 6 single line length between compressor section and air handler L2 For the 2 ton example the well length is 200 ft and for the 5 ton example the well length is 400 ft as shown in Table 4 Theinstalledsystemiswithane...

Page 10: ...g the compressor to draw high watts Too little refrigerant will freeze the indoor coil in cooling mode operation The recommended charging method is to charge refrigerant to the middle of the sight glass of the accumulator during heating operation In cooling mode with correct R 410A charge the refrigerant returning from the well is in a saturated condition The conventional method of charging by sub...

Page 11: ...rt e If the system has run in the previous 5 minutes a 5 minute anti short cycle timer must expire before the system will restart 3 If the above conditions are met the compressor will start and the reversing valve shift into position if not already in the cooling position a At any time during compressor operation the system will stop if The discharge pressure exceeds 635 psig The suction pressure ...

Page 12: ...lter which is installed at the factory The second filter is to be used as a replacement within 24 to 48 hours of operation These coalescent filters will pick up all dirt and particulates down to 0 3 microns Typical filter driers only catch 50 microns or larger Frequently check the pressure drop across the separator on new installations See Figure 2 and Table 5 page 10 Changethefilterafteraninitial...

Page 13: ...e numbers represent the firmware version When the unit is ready to run it will display which indicates that the unit is in standby mode The display will alternate between the current status and any current or recent events See Table 7 page 14 for status and event codes The display alternates between showing the current status code and the 5 most recent event codes as shown in Table 3 If an event c...

Page 14: ... compressor will eventually overheat and shut off by its own internal overload since the motor s windings are not being cooled by refrigerant vapor Sand Or Dirt In The Sub Surface Tubing Prior to Initial Charging The following steps should be performed if debris removal is required after the field lines have been connected to the liquid line assembly 1 Recoverallrefrigerantfromfromthelinesettotheb...

Page 15: ...d Air In The Winter Or Cooled Air In The Summer Check system operational pressures for a potential refrigerant leak operational pressures will be too low NOTE If pressures are too high in the summer or too low in the winter the geothermal heat pump exchange field may have been overstressed This can be accomplished by either turning the system off use your supplemental back up heating during the wi...

Page 16: ...l Separator Bracket Check Valve Hot Gas Bypass Valve Coil Large Valve Small Valve EXV Valve Coil Solenoid Valve Coil Figure 6 Components H W L 8 72 11 25 13 86 16 38 19 90 22 40 1 54 5 42 5 26 Liquid Line to Air Handler Vapor Line to Air Handler Vapor Line to Earth Loop Liquid Line to Earth Loop Line Voltage Connections Low Voltage Connections Figure 5 Dimensions ...

Page 17: ...nnect to 24 vac 60va class 2 circuit See air handler installation instructions for control circuit and optional relay transformer kits 711415B Replaces 711415A 04 20 W2 W1 O C Y2 R Y1 RELAY THESE WIRES RELAY AND WELL SEAL VALVE ON 4 5 TON 14 17 5 kW UNITS ONLY CCH SUCTION TEMP TO 1PH POWER SUPPLY GND CONTACTOR T2 L2 T1 REVERSING VALVE 1 2 3 4 5 6 7 HOT GAS INJECTOR EXV MOTOR SUCTION PRESSURE SENSO...

Page 18: ...MMN36K B B6EMMN60K C B6EMMN60K C Physical Data Length L 25 1 25 1 25 1 25 1 Width W 25 2 25 2 25 2 25 2 Height H 30 5 30 5 30 5 30 5 Weight 165 170 215 220 Refrigerant Vapor Line O D Both to air handler and earth loop 3 4 3 4 7 8 7 8 Liquid Line O D Both to air handler and earth loop 1 2 1 2 1 2 1 2 Unit is shipped from factory with nitrogen holding charge Table 9 Electrical Physical Data Insulate...

Page 19: ... Star Wade Hampton Nome Yukon Koyukuk North Slope NOTE Zone 1 includes Hawaii Guam Puerto Rico and the Virgin Islands Figure 9 Climate Map IECC Zones Earth Loop Size ft ton 1 2 3A 3B 100 3C 4A 4B 80 4C 5 6 7 8 65 There are exceptions to the earth loop sizes shown in this table Within a climate zone the weather and underground conditions vary from place to place The earth loop length may need to be...

Page 20: ...e size Number of borehole s or Earth Loop s _____________________ Depth of each borehole or Earth Loop____________________ Ft Line set size Vapor line O D Inches _______ Liquid line O D inches ________ Line set distances to each well______________________ distance between the compressor and the air handler Distance feet ___________________________________ Tubing size Vapor line O D Inches _______ ...

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