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11

4. If the system is over charged, recover liquid refrigerant 

slowly from the charging port on the liquid line from the air 

handler until the float is in the middle of the sight glass.

5. Let the system run for at least 30 minutes. Make sure the 

float is still in the middle of the sight glass. If the float is not 

in the middle, repeat steps 3, 4, & 5.

system check

After R-410A is charged to the middle of the sight glass (in 

heating), the discharge and suction pressure may be measured 

to make sure that the system is operating normally.

•  The discharge pressure should be between 300 – 350 psig.

•  The suction pressure should be between 100 – 150 psig.
During the summer, after charging in heating mode, the 

system should be shifted to cooling mode operation. Since 

the system just ran in heating mode, the well will be cold. The 

system discharge pressure is usually below 300 psig and the 

suction pressure is usually below 100 psig. As time passes, 

the well will gradually heat up and both the discharge and 

suction pressure will increase. In a hot summer, the discharge 

pressure could reach 400 psig and the suction pressure could 

exceed 140 psig.
If an unknown or unidentifiable restriction is observed between 

the high compressor discharge psig and low compressor 

suction psig, check the entering and exiting temperature at 

the oil separator. 

notE:

 The oil separator has a glass filter, 

which may have become clogged. The pressure drop across 

the oil separator should be no more than 5 psig. See Table 6.

Air Circulation - Indoor Blower

1. Set the thermostat system mode on OFF and the fan mode 

to ON.

2. Verify the blower runs continuously. Check the air delivery 

at the supply registers and adjust register openings for 

balanced air distribution. If insufficient air is detected, 

examine ductwork for leaks or obstructions.

3. Set the thermostat fan mode to AUTO and verify the blower 

stops running.

System Heating

1. Set the thermostat’s system mode to HEAT and the fan 

mode to AUTO.

2. Gradually adjust the thermostat temperature setpoint above 

room temperature and verify that the compressor unit and 

the indoor blower energize.

oPEratInG sEQuEncE

cooling

1. After receiving a 

Y1

 and 

o

 input the system will begin cooling 

operation

2. Prior to compressor start, discharge pressure and suction 

pressure are checked by the system control.

a.  If the discharge pressure is above 635 psig, the system 

will not start.

b.  If the suction pressure is below 20 psig, the system will 

not start.

c.  If any temperature sensor is shorted or open, the system 

will not start.

d.  If any pressure sensor is open, the system will not start.

e.  If the system has run in the previous 5 minutes, a 5 

minute anti-short cycle timer must expire before the 

system will restart.

3. If the above conditions are met the compressor will start 

and the reversing valve shift into position if not already in 

the cooling position

a.  At any time during compressor operation the system 

will stop if:

–  The discharge pressure exceeds 635 psig.

–  The  suction  pressure  falls  below  25  psig  after  1 

minute of compressor operation.

–  Any temperature sensor becomes shorted or open.

–  Any pressure sensor becomes open.

–  The 

o

 input is removed.

–  The 

Y1

 input is removed.

b.  If the suction pressure is below 95 psig, the hot gas 

injection valve will be opened for 10 seconds every 3 

minutes until the suction pressure is above 95 psig. If 

this continues for 60 hot gas injection activations, the 

system will go into soft lock out mode (

SL

) for 60 minutes 

for the well to recover. See 

Table 7, (page 14)

 for 

status and event codes.

c.  While the compressor is operating in cooling mode the 

EXV attempts to control the superheat at the compressor 

inlet to 7° F +/- 3° F. The EXV fully closes when the 

Y1

 

input is removed.

heating

1. After receiving a 

Y1

 input (with no O) the system will begin 

heating operation

2. Prior to compressor start discharge pressure and suction 

pressure are checked. 

a.  If the discharge pressure is above 635 psig the system 

will not start

b.  If the suction pressure is below 20 psig the system will 

not start

c.  If any temperature sensor is shorted or open, the system 

will not start.

d.  If any pressure sensor is open, the system will not start.

e.  If the system has run in the previous 5 minutes, a 5 

minute anti-short cycle timer must expire before the 

system will restart

3. If the above conditions are met the compressor will start 

and the reversing valve shift into position if not already in 

the heating position.

a.  On units equipped with a Well Seal Valve, the valve will 

open 5 seconds prior to compressor start.

b.  At any time during compressor operation the system 

will stop if:

–  The discharge pressure exceeds 635 psig.

–  The  suction  pressure  falls  below  25  psig  after  1 

minute of compressor operation.

–  Any temperature sensor becomes shorted or open.

–  Any pressure sensor becomes open.

–  The 

o

 input is activated.

–  The 

Y1

 input is removed.

c.  After 1 minute of operation if the suction pressure 

exceeds 236 psig or the discharge pressure 600 psig, 

the system will stop for 30 minutes to allow well recovery 

and code 09 or 10 will appear in the two digit display.

d.  If at any time during heating operation the compressor 

is prevented from running due to one of the above 

conditions the 

W2

 output will be energized.

e.  When the system is operating in heating mode the EXV 

moves to control the discharge pressure between 300 

and 346 psig. The EXV fully closes when 

Y1

 is removed.

Summary of Contents for Y1SA

Page 1: ...ty warnings and any other special notes highlighted in the manual Improper installation of this unit or failure to follow safety warnings could result in serious injury death or property damage Theseinstructionsareprimarilyintendedtoassistqualifiedindividualsexperiencedintheproper installation of this appliance Some local codes require licensed installation service personnel for this type of equip...

Page 2: ...R 410A Charging Procedure 10 Initial Charge 10 Starting In Heating Mode Charging To Sight Glass 10 System Check 11 Air Circulation Indoor Blower 11 System Heating 11 OperatinG Sequence 11 Cooling 11 Heating 11 Unit MAINTENANCE 12 Filter Drier 12 Replacing the Oil Separator Filter 12 Adding Compressor Oil 12 Troubleshooting 13 Two Digit Display 13 Loss Of Capacity 14 Restricted Refrigerant System 1...

Page 3: ...akeitnecessaryfor evacuationandcharging itshouldonlybeattempted by qualified trained personnel thoroughly familiar with this equipment Some local codes require licensed installation service personnel to service this type of equipment Under no circumstances should the equipment owner attempt to install and or service this equipment Failure to comply with this warning could result in equipment damag...

Page 4: ...d requirement Load estimates can be made using approved methods available from Air Conditioning Contractors of America ManualJ AmericanSocietyofHeating Refrigerating and Air Conditioning Engineers or other approved engineering methods Thisunitisdesignedforindoorandoutdoorinstallationsand shouldbelocatedwithconsiderationgiventotheaccessibility of fuel electric power service access noise shade and d...

Page 5: ...sor section is equipped with components and control logics described in the following sections Heating To Cooling Transition The compressor section includes a hot gas injection valve to ensure smooth transition from heating to cooling mode operations See Figure 6 page 16 After heating mode operation the earth loop temperature maybebelowthenormalundergroundtemperature around 58 F As the refrigerant...

Page 6: ...ler Insulating Interior Line Sets Insulate all interior refrigerant lines and their connections The compressor section contains the expansion valve and the liquid line is more likely to sweat as it condenses moisture from the interior air Use at least a 3 4 inch wall closed cell insulation that is non corrosive to copper to insulate all refrigerant lines Use Armaflex Neoprene or Rubatex having at ...

Page 7: ...rature rather than operating on a preferred temperature maintain mode If the system has electric strip heat back up within the air handler the system can operate together with the electric supplement heat as the strip heating coils are installed downstream of the refrigerant heat exchanger The electric strip heat is supplemental to the heat provided by the geothermal system The thermostat used wit...

Page 8: ...efrigerantlineconnectionsarecompleted itisrequired that you leak check and evacuate the indoor section and all line connections using proper methods before finalizing the full system refrigerant charge For final charges based on matched systems and specified line lengths see Table 4 page 9 Pressure test the entire system at 400 psig with dry nitrogen prior to pulling a vacuum and charging Prior to...

Page 9: ...n by using the following formula TROV ft 3 Total refrigerant charge lb x 40 The examples below were calculated assuming 25 single line length between well and compressor sections L1 and 6 single line length between compressor section and air handler L2 For the 2 ton example the well length is 200 ft and for the 5 ton example the well length is 400 ft as shown in Table 4 Theinstalledsystemiswithane...

Page 10: ...g the compressor to draw high watts Too little refrigerant will freeze the indoor coil in cooling mode operation The recommended charging method is to charge refrigerant to the middle of the sight glass of the accumulator during heating operation In cooling mode with correct R 410A charge the refrigerant returning from the well is in a saturated condition The conventional method of charging by sub...

Page 11: ...rt e If the system has run in the previous 5 minutes a 5 minute anti short cycle timer must expire before the system will restart 3 If the above conditions are met the compressor will start and the reversing valve shift into position if not already in the cooling position a At any time during compressor operation the system will stop if The discharge pressure exceeds 635 psig The suction pressure ...

Page 12: ...lter which is installed at the factory The second filter is to be used as a replacement within 24 to 48 hours of operation These coalescent filters will pick up all dirt and particulates down to 0 3 microns Typical filter driers only catch 50 microns or larger Frequently check the pressure drop across the separator on new installations See Figure 2 and Table 5 page 10 Changethefilterafteraninitial...

Page 13: ...e numbers represent the firmware version When the unit is ready to run it will display which indicates that the unit is in standby mode The display will alternate between the current status and any current or recent events See Table 7 page 14 for status and event codes The display alternates between showing the current status code and the 5 most recent event codes as shown in Table 3 If an event c...

Page 14: ... compressor will eventually overheat and shut off by its own internal overload since the motor s windings are not being cooled by refrigerant vapor Sand Or Dirt In The Sub Surface Tubing Prior to Initial Charging The following steps should be performed if debris removal is required after the field lines have been connected to the liquid line assembly 1 Recoverallrefrigerantfromfromthelinesettotheb...

Page 15: ...d Air In The Winter Or Cooled Air In The Summer Check system operational pressures for a potential refrigerant leak operational pressures will be too low NOTE If pressures are too high in the summer or too low in the winter the geothermal heat pump exchange field may have been overstressed This can be accomplished by either turning the system off use your supplemental back up heating during the wi...

Page 16: ...l Separator Bracket Check Valve Hot Gas Bypass Valve Coil Large Valve Small Valve EXV Valve Coil Solenoid Valve Coil Figure 6 Components H W L 8 72 11 25 13 86 16 38 19 90 22 40 1 54 5 42 5 26 Liquid Line to Air Handler Vapor Line to Air Handler Vapor Line to Earth Loop Liquid Line to Earth Loop Line Voltage Connections Low Voltage Connections Figure 5 Dimensions ...

Page 17: ...nnect to 24 vac 60va class 2 circuit See air handler installation instructions for control circuit and optional relay transformer kits 711415B Replaces 711415A 04 20 W2 W1 O C Y2 R Y1 RELAY THESE WIRES RELAY AND WELL SEAL VALVE ON 4 5 TON 14 17 5 kW UNITS ONLY CCH SUCTION TEMP TO 1PH POWER SUPPLY GND CONTACTOR T2 L2 T1 REVERSING VALVE 1 2 3 4 5 6 7 HOT GAS INJECTOR EXV MOTOR SUCTION PRESSURE SENSO...

Page 18: ...MMN36K B B6EMMN60K C B6EMMN60K C Physical Data Length L 25 1 25 1 25 1 25 1 Width W 25 2 25 2 25 2 25 2 Height H 30 5 30 5 30 5 30 5 Weight 165 170 215 220 Refrigerant Vapor Line O D Both to air handler and earth loop 3 4 3 4 7 8 7 8 Liquid Line O D Both to air handler and earth loop 1 2 1 2 1 2 1 2 Unit is shipped from factory with nitrogen holding charge Table 9 Electrical Physical Data Insulate...

Page 19: ... Star Wade Hampton Nome Yukon Koyukuk North Slope NOTE Zone 1 includes Hawaii Guam Puerto Rico and the Virgin Islands Figure 9 Climate Map IECC Zones Earth Loop Size ft ton 1 2 3A 3B 100 3C 4A 4B 80 4C 5 6 7 8 65 There are exceptions to the earth loop sizes shown in this table Within a climate zone the weather and underground conditions vary from place to place The earth loop length may need to be...

Page 20: ...e size Number of borehole s or Earth Loop s _____________________ Depth of each borehole or Earth Loop____________________ Ft Line set size Vapor line O D Inches _______ Liquid line O D inches ________ Line set distances to each well______________________ distance between the compressor and the air handler Distance feet ___________________________________ Tubing size Vapor line O D Inches _______ ...

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