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15

Heating Configurations

The back-up furnace in this heat pump is factory configured 
to operate on high fire only, but can be field converted to 
operate as a two-stage furnace.

Two Stage Heating Configuration
To configure this unit for two stage gas heating, a two 
stage heat pump thermostat is used:
1.  Remove the jumper wire between 

W1

 and 

W2

 on the 

terminal block.

2.  Remove the 

brown

 jumper wire from the low side of 

the gas valve and place it on 

W2

 of the terminal block.

3. Connect 

W1

 and 

W2

 to the thermostat. When the call 

for first stage heat is received, the furnace will operate 
at low fire and the blower will run at a lower speed. 
When second stage heat is initialized, the furnace will 
operate at high fire and the blower will run at a higher 
speed. 

NOTE: 

The furnace will stage between low fire, 

high fire and off depending on the thermostat signal.

High Fire Configuration
When shipped from the factory, the 

W1

 and 

W2

 terminals 

on the terminal block are jumpered together. 

NOTE: 

This 

overrides the staging feature and the furnace operates 
on high fire only. All of the burners will operate on a call 
for heat and the variable speed blower will operate at a 
higher speed.

Timed Staging Configuration
1.  Remove the jumper between 

W1

 & 

W2

 on the terminal 

block and replace with a delay on make timer (2 wire 
style).

2.  Move the brown wire from the low side of the gas valve 

to the 

W2 

of the terminal block.

IMPORTANT NOTE: Do not connect the thermostat’s 
W2  to  the  furnace  wiring  when  using  timed  stage 
configuration

NOTE: 

When low fire on the gas valve is energized, 

the furnace operates in low fire mode at a lower blower 
speed and the timer begins its delay function. If the room 
thermostat is not satisfied before the timer activates, the 
furnace will stage to high fire and the blower will operate 
at a higher speed until the thermostat is satisfied.

Two Stage Cooling Configuration
The low voltage (24V) connections from the thermostat 
are made at the terminal block in the gas furnace side 
of the unit.

 

Connect 

Y2

 from the thermostat to 

Y2

 on the 

terminal block.

Checking Heat Anticipator Settings

•  Add the current draw of the system components.

OR

•  Measure the current flow on the thermostat 

R

-

W

 circuit 

after the circulating blower motor has started. Set the heat 
anticipator according to the thermostat manufacturer’s 
instructions for heat anticipator settings.

Configuring the Variable Speed Blower

The variable speed blower has been designed to give 
the installer maximum flexibility for optimizing system 
performance, efficiency, and comfort. It is equipped with 
a microprocessor-controlled variable speed motor that is 
pre-programmed to deliver optimum airflow in a variety of 
conditions and system configurations. Because the blower 
can be configured in many ways, it is important to read 
and follow all instructions carefully.

 CAUTION:

To  avoid  personal  injury  or  property  damage, 
make  certain  that  the  motor  leads  cannot 
come  into  contact  with  any  uninsulated  metal 
components of the unit.

Before operation, the variable speed blower must be 
configured to match the unit with the system, climatic 
conditions, and other system options.

 

With the blower 

installed and configured properly, the furnace will gradually 
change speed in response to changes in system variables 
such as thermostat settings, duct static, filters, etc. The 
variable speed blower is configured by setting the 6 
switches located on the motor control board as described 
below:

Selecting the Basic Cooling/Heat Pump Airflow
The basic cooling/heat-pump airflow is selected by setting 
switches 1 - 4 on the variable speed input board. Table 11 
(page 28) lists the recommended airflow values (CFM) 
and selector switch settings for each nominal system 
capacity. All airflows for other modes of operation (except 
secondary gas heat) are determined by this basic setting.

NOTE:

 The CFM values listed in Table 11 are not 

dependent on duct static pressure. The motor automatically 
compensates (within the limits of the motor) for changes 
in duct static pressure.

NOTE:

 If coil icing occurs, the basic cooling/heat-pump 

airflow selected may be too low. Verify the selected setting 
is within the range shown in Table 11 and the system is 
properly charged. If icing continues, raise the selected 
airflow one or two steps.

Selecting Gas Heating Airflow
The gas heating airflow is selected by setting switches 
5 & 6 . Refer to Table 12 (page 28) and select a nominal 
rise based on the furnace’s nominal efficiency and firing 
input. Follow across the table row to find the switch setting 
and nominal air-flow. Verify the selected rise is within the 
specification shown on the furnace rating label.

NOTE:

 The Dual Fuel iHybrid™ heat pump is equipped 

with a two stage furnace. The units are shipped from the 
factory configured for high fire only. If configuring for two-
stage operation, the furnace will run at low fire during a 
call for emergency heat.

Summary of Contents for iHybrid DF6SF Series

Page 1: ...ice personnel for this type of equipment After completing the installation return these instructions to the customer s package for future reference WARNING DO NOT DESTROY PLEASE READ CAREFULLY AND KEE...

Page 2: ...ation 4 Emergency Heat 4 Defrost Operation 4 Operating the Heat Pump for Automatic Cooling and Heating 5 Oper the Indoor Blower Continuously 5 Shutting the Heat Pump Off 5 HEAT PUMP MAINTENANCE 5 Regu...

Page 3: ...Start Checklist 20 Start up Procedure 20 Air Circulation 21 Short Cycle Protection 21 System Cooling 21 Secondary Heating 21 Verifying Adjusting Temperature Rise 21 Verifying Adjusting Firing Rate 21...

Page 4: ...rmostat manufacturer s User Manual for detailed programming instructions Cooling Operation 1 Set the thermostat s system mode to COOL or AUTO and change the fan mode to AUTO See Figure 1 2 Setthetempe...

Page 5: ...gure 1 NOTE The system will not operate regardless of the temperature selector setting HEAT PUMP MAINTENANCE CAUTION Shut off all electrical power to the unit before performing any maintenance on the...

Page 6: ...ed shirt and appropriate breathing protection when working near this insulation If contact with skin occurs wash immediately with soap and water In case of contact with eyes flush immediately with wat...

Page 7: ...designed to provide the correct flow rates and external pressure rise An improperlydesignedductsystemcanresultinnuisance shutdowns and comfort or noise issues Installationofequipmentmayrequirebrazingo...

Page 8: ...deration should also be given to availability of electric power service access noise and shade A clearance of at least 36 inches from the blower access panel and from the louvered control access panel...

Page 9: ...combustion the flame roll out control located above the burners will open turningoffthegassupplytotheburners Thissafetydevice is a manually reset switch IMPORTANT NOTE DO NOT install jumper wires acr...

Page 10: ...NNEMENT AU MONOXYDE DE CARBONEd Le non respect des consignes suivantes portant sur chacun des appareils raccord s au syst me d vacuation mis en service pourrait entra ner l empoisennement au monoxyde...

Page 11: ...leaks in the heat exchanger The cover for the opening shall be attached in a way that will prevent leaks If outside air is utilized as return air to the unit for ventilation or to improve indoor air...

Page 12: ...C 25 50 or less Fiber duct work may be used in place of internal duct liners if the fiber duct work is in accordance with the current revision of the SMACNA construction standard on fibrous glass duct...

Page 13: ...ge to the unit should be supplied from a dedicated branch circuit containing the correct fuse or circuit breaker for the unit Anelectricaldisconnectmustbelocatedwithinsight of and readily accessible t...

Page 14: ...ntrance Recommended wire gauge and wire lengths for typical thermostat connections are listed in Table 4 Several thermostat options are available depending on the accessories installed with the unit S...

Page 15: ...for heat anticipator settings Configuring the Variable Speed Blower The variable speed blower has been designed to give the installer maximum flexibility for optimizing system performance efficiency...

Page 16: ...above the terminate set point or when the Y input is removed whichever occurs first NOTE If a demand curve is selected which has a 30 second compressor time delay in defrost the delay is reduced to 10...

Page 17: ...nect the other end of the spare wire to R at the indoor unit or thermostat Thermostat Demand Wiring TheComfortAlertmodulerequiresatwostagethermostat to operate properly The Y2 thermostat wire entering...

Page 18: ...ndicates a demand signal is received from the thermostat but current to the compressor is not detected by the module The TRIP LED typically indicates if the compressor protector is open or the compres...

Page 19: ...ge personal injury or loss of life Failure to follow the safety warnings exactly could result in serious injury death or property damage After the gas piping to the unit is complete all connections mu...

Page 20: ...rical disconnects to energize the system Air Circulation Leave the thermostat system mode on OFF and set the fan mode to ON Blower should run continuously Check the air delivery at the supply register...

Page 21: ...failure 1 Placethermometersinthereturnandsupplyairstream asclosetotheunitaspossible Thethermometeronthe supplyairsidemustbeshieldedagainstdirectradiation from the heat exchanger to avoid false reading...

Page 22: ...tem is installed according to these instructions no refrigerantchargingisrequired Ifrepairsmakeit necessaryforevacuationandcharging itshould only be done by qualified trained personnel thoroughly fami...

Page 23: ...e energized opening the compressor contactor 5 If the thermostat does not satisfy on 2nd stage heat pump mode the thermostat or outdoor sensor will call for the back up gas heat NOTE If the unit is sw...

Page 24: ...ilure the warm up is increased by 3 seconds on the next try If successful the timing remains fixed at this level In general whenever ignition failure occurs the warm up interval is increased by 3 seco...

Page 25: ...ion in the gas supply piping at the unit 10 Remove the piping between the gas valve and the ground joint union if necessary 11 Remove the screws that secure the burner assembly in place and the burner...

Page 26: ...e The circulating air blower and combustion blower will continue to operate if the over temperature limit control opens Troubleshooting If the unit does not operate in the cooling mode check the follo...

Page 27: ...y Entry 15 75 23 75 29 75 2 9 1 8 4 0 12 45 12 45 4 0 D 8 75 Horizontal Supply Duct Opening Horizontal Return Duct Opening 4 0 1 75 9 75 24 75 16 0 Condensing Coil 13 5 16 0 16 0 C 13 5 figures tables...

Page 28: ...t 5 6 7 46 800 72 000 65 000 100 000 78 000 120 000 0 0 550 63 732 73 700 59 1170 63 750 77 1255 71 1 0 650 53 865 62 800 60 1240 60 900 64 1395 64 0 1 750 46 998 53 1000 48 1640 45 1050 55 1720 52 1...

Page 29: ...346 50 72 360 720 106 34 170 340 52 69 346 692 108 33 167 333 54 67 333 667 110 33 164 327 56 64 321 643 112 32 161 321 58 62 310 621 114 32 158 316 60 60 300 600 116 31 155 310 62 58 290 581 118 31 1...

Page 30: ...entetavertirlacompagnie du gaz en utili sant le t l phone d un voisin A d faut de la compagnie du gaz avertir le service des pompiers C Enfoncer ou faire tourner le robinet gaz la main seulement Nejam...

Page 31: ...suitable on systems that exceed 150V to ground 4 If any of the original wire as supplied with the furnace must be replaced it must be replaced with wiring material having a temp rating of at least 105...

Page 32: ...t wires from the blower remain connected to the board thermostat terminals after making the field thermostat connections 7 Wiring shown for single stage operation For two stage operation move brown wi...

Page 33: ...Flashes 230 VAC Neutral Reversed or No Ground 5 Flashes False Flame or Gas Relay Shorted Continuous Flash f f O f f O r e w o P W O L L E Y T H G I L S U T A T S N O I T I D N O C T L U A F Low Flame...

Page 34: ...re that wires from the blower remain connected to the board thermostat terminals after making the field thermostat connections 7 Wiring shown for single stage operation For two stage operation move br...

Page 35: ...hart Cooling Remove refrigerant when above curve Add refrigerant when below curve Figure 17 Charging Chart for 2 Ton Units 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 5...

Page 36: ...hart Cooling Remove refrigerant when above curve Add refrigerant when below curve Figure 19 Charging Chart for 4 Ton Units 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 5...

Page 37: ...heck for excessively low thermostat setting Check evaporator airflow coil blockages or return airfilter Check ductwork or registers for blockage Faulty metering device Check TXV bulb installation size...

Page 38: ...mpressor protector reset time due to extreme ambient temperature Compressor windings are damaged Check compressor motor winding resistance ALERT Flash Code 6 Yellow LED Open Start Circuit Current only...

Page 39: ...ompressor short cycling Verify Y terminal is connected to 24VAC at contactor coil Verify voltage at contactor coil falls below 0 5VAC when off ALERT Flash Code 5 6 or 7 displayed incorrectly Open Circ...

Page 40: ...lateur qualifi un organisme de service ou le fournisseur de gazstaller service agency or the gas supplier Ne pas entreposer ni utiliser de l essence ni d autres vapeurs ou liquides inflammables dans l...

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Page 44: ...________________________________________ UNIT SERIAL ________________________________________ UnitInstalledMinimumclearancesper Figure 2 page 8 YES NO INSTALLER NAME CITY________________________ STATE...

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