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GENERAL INFORMATION

The Dual Fuel iHybrid™ heat pump has been designed 
and tested for capacity and efficiency in accordance with 
A.R.I. Standards. This unit will provide many years of safe 
and dependable comfort, providing it is properly installed 
and maintained. This heat pump is designed only for 
outdoor installations. With regular maintenance, this unit 
will operate satisfactorily year after year. Abuse, improper 
use, and/or improper maintenance can shorten the life of 
the appliance and create unsafe hazards.

To achieve optimum performance and minimize equipment 
failure, it is recommended that periodic maintenance be 
performed on this unit. The ability to properly perform 
maintenance on this equipment requires certain tools 
and mechanical skills.

Pre-Installation Check

 Before you install this unit, the cooling load of the area 

to be conditioned must be calculated and a system of 
the proper capacity selected. It is recommended that 
the area to be conditioned be completely insulated and 
vapor sealed.

  Check the electrical supply and verify the power supply 

is adequate for unit operation. If there is any question 
concerning the power supply, contact the local power 
company.

  All units are securely packed at the time of shipment and 

upon arrival should be carefully inspected for damage 
prior to installing the equipment at the job site. Verify 
coil fins are straight. If necessary, comb fins to remove 
flattened or bent fins. Claims for damage (apparent or 
concealed) should be filed immediately with the carrier.

  Please consult your dealer for maintenance information 

and availability of maintenance contracts. Please read 
all instructions before installing the unit.

Locating the Heat Pump

•  Survey the job site to determine the best location for 

mounting the outdoor unit.

•  Choose  an  appropriate  location  that  minimizes  the 

length of the supply and return air ducts.

•  Overhead  obstructions,  poorly  ventilated  areas,  and 

areas subject to accumulation of debris should be 
avoided.

•  Sufficient  clearance  for  unobstructed  airflow  through 

the outdoor coil must be maintained in order to achieve 
rated performance. See Figure 2 for minimum clearance 
requirements.

•  Consideration  should  also  be  given  to  availability  of 

electric power, service access, noise, and shade.

•  A clearance of at least 36 inches from the blower access 

panel and from the louvered control access panel is 
recommended for servicing and maintenance. 

Where 

accessibility to combustibles clearances are greater 
than minimum clearances, accessibility clearances 
must take preference.

Field Connections for Electrical Power Supply

•  All wiring must comply with current provisions of the 

National Electrical Code (ANSI/NFPA 70) and with 
applicable local codes having jurisdiction.

•  The minimum size of electrical conductors and circuit 

protection must be in compliance with information listed 
on the outdoor unit data label.

•  Electrical power supplied to the unit must be adequate 

for proper operation of the equipment. The system 
must be wired and provided with circuit protection in 
accordance with local building codes.

Heating Load

This unit should be sized to provide the design heating 
load requirement. Heating load estimates can be made 
using approved methods available from Air Conditioning 
Contractors of America (Manual J); American Society of 
Heating, Refrigerating, and Air Conditioning Engineers; 
or other approved engineering methods. For installations 
above 2,000 ft., the unit should have a sea level input 
rating large enough that it will meet the heating load after 
deration for altitude.

Combustion Air Requirements

 WARNING:

Using  installation  methods  other  than  those 
described in the following sections must comply 
with the National Fuel Gas Code and all applicable 
local codes for providing sufficient combustion 
air to the furnace.

Provisions must be made during the installation of this 
unit that provide an adequate supply of air for combustion.

•  Instructions  for  determining  the  adequacy  of  an 

installation can be found in the current revision of the 

NFGC (ANSI Z223.1 / NFPA54). 

Consult local codes 

for special requirements

. These requirements are for 

US installations as found in the NFGC.

•  The requirements in Canada (B149.1) are structured 

differently. Consult with B149.1 and local code officials 
for Canadian installations.

Minimum Required 

Clearances to Combustibles

36"

36"

36"

TOP OF UNIT

TO

 BE

UNOBSTR

UCTED

See Note 1

See Note 2

NOTE 1:

 6” When coil is present on duct side.

NOTE 2:

 1” When no coil is present on duct side.

Figure 2. Clearance Requirements

Summary of Contents for iHybrid DF6SF Series

Page 1: ...ice personnel for this type of equipment After completing the installation return these instructions to the customer s package for future reference WARNING DO NOT DESTROY PLEASE READ CAREFULLY AND KEE...

Page 2: ...ation 4 Emergency Heat 4 Defrost Operation 4 Operating the Heat Pump for Automatic Cooling and Heating 5 Oper the Indoor Blower Continuously 5 Shutting the Heat Pump Off 5 HEAT PUMP MAINTENANCE 5 Regu...

Page 3: ...Start Checklist 20 Start up Procedure 20 Air Circulation 21 Short Cycle Protection 21 System Cooling 21 Secondary Heating 21 Verifying Adjusting Temperature Rise 21 Verifying Adjusting Firing Rate 21...

Page 4: ...rmostat manufacturer s User Manual for detailed programming instructions Cooling Operation 1 Set the thermostat s system mode to COOL or AUTO and change the fan mode to AUTO See Figure 1 2 Setthetempe...

Page 5: ...gure 1 NOTE The system will not operate regardless of the temperature selector setting HEAT PUMP MAINTENANCE CAUTION Shut off all electrical power to the unit before performing any maintenance on the...

Page 6: ...ed shirt and appropriate breathing protection when working near this insulation If contact with skin occurs wash immediately with soap and water In case of contact with eyes flush immediately with wat...

Page 7: ...designed to provide the correct flow rates and external pressure rise An improperlydesignedductsystemcanresultinnuisance shutdowns and comfort or noise issues Installationofequipmentmayrequirebrazingo...

Page 8: ...deration should also be given to availability of electric power service access noise and shade A clearance of at least 36 inches from the blower access panel and from the louvered control access panel...

Page 9: ...combustion the flame roll out control located above the burners will open turningoffthegassupplytotheburners Thissafetydevice is a manually reset switch IMPORTANT NOTE DO NOT install jumper wires acr...

Page 10: ...NNEMENT AU MONOXYDE DE CARBONEd Le non respect des consignes suivantes portant sur chacun des appareils raccord s au syst me d vacuation mis en service pourrait entra ner l empoisennement au monoxyde...

Page 11: ...leaks in the heat exchanger The cover for the opening shall be attached in a way that will prevent leaks If outside air is utilized as return air to the unit for ventilation or to improve indoor air...

Page 12: ...C 25 50 or less Fiber duct work may be used in place of internal duct liners if the fiber duct work is in accordance with the current revision of the SMACNA construction standard on fibrous glass duct...

Page 13: ...ge to the unit should be supplied from a dedicated branch circuit containing the correct fuse or circuit breaker for the unit Anelectricaldisconnectmustbelocatedwithinsight of and readily accessible t...

Page 14: ...ntrance Recommended wire gauge and wire lengths for typical thermostat connections are listed in Table 4 Several thermostat options are available depending on the accessories installed with the unit S...

Page 15: ...for heat anticipator settings Configuring the Variable Speed Blower The variable speed blower has been designed to give the installer maximum flexibility for optimizing system performance efficiency...

Page 16: ...above the terminate set point or when the Y input is removed whichever occurs first NOTE If a demand curve is selected which has a 30 second compressor time delay in defrost the delay is reduced to 10...

Page 17: ...nect the other end of the spare wire to R at the indoor unit or thermostat Thermostat Demand Wiring TheComfortAlertmodulerequiresatwostagethermostat to operate properly The Y2 thermostat wire entering...

Page 18: ...ndicates a demand signal is received from the thermostat but current to the compressor is not detected by the module The TRIP LED typically indicates if the compressor protector is open or the compres...

Page 19: ...ge personal injury or loss of life Failure to follow the safety warnings exactly could result in serious injury death or property damage After the gas piping to the unit is complete all connections mu...

Page 20: ...rical disconnects to energize the system Air Circulation Leave the thermostat system mode on OFF and set the fan mode to ON Blower should run continuously Check the air delivery at the supply register...

Page 21: ...failure 1 Placethermometersinthereturnandsupplyairstream asclosetotheunitaspossible Thethermometeronthe supplyairsidemustbeshieldedagainstdirectradiation from the heat exchanger to avoid false reading...

Page 22: ...tem is installed according to these instructions no refrigerantchargingisrequired Ifrepairsmakeit necessaryforevacuationandcharging itshould only be done by qualified trained personnel thoroughly fami...

Page 23: ...e energized opening the compressor contactor 5 If the thermostat does not satisfy on 2nd stage heat pump mode the thermostat or outdoor sensor will call for the back up gas heat NOTE If the unit is sw...

Page 24: ...ilure the warm up is increased by 3 seconds on the next try If successful the timing remains fixed at this level In general whenever ignition failure occurs the warm up interval is increased by 3 seco...

Page 25: ...ion in the gas supply piping at the unit 10 Remove the piping between the gas valve and the ground joint union if necessary 11 Remove the screws that secure the burner assembly in place and the burner...

Page 26: ...e The circulating air blower and combustion blower will continue to operate if the over temperature limit control opens Troubleshooting If the unit does not operate in the cooling mode check the follo...

Page 27: ...y Entry 15 75 23 75 29 75 2 9 1 8 4 0 12 45 12 45 4 0 D 8 75 Horizontal Supply Duct Opening Horizontal Return Duct Opening 4 0 1 75 9 75 24 75 16 0 Condensing Coil 13 5 16 0 16 0 C 13 5 figures tables...

Page 28: ...t 5 6 7 46 800 72 000 65 000 100 000 78 000 120 000 0 0 550 63 732 73 700 59 1170 63 750 77 1255 71 1 0 650 53 865 62 800 60 1240 60 900 64 1395 64 0 1 750 46 998 53 1000 48 1640 45 1050 55 1720 52 1...

Page 29: ...346 50 72 360 720 106 34 170 340 52 69 346 692 108 33 167 333 54 67 333 667 110 33 164 327 56 64 321 643 112 32 161 321 58 62 310 621 114 32 158 316 60 60 300 600 116 31 155 310 62 58 290 581 118 31 1...

Page 30: ...entetavertirlacompagnie du gaz en utili sant le t l phone d un voisin A d faut de la compagnie du gaz avertir le service des pompiers C Enfoncer ou faire tourner le robinet gaz la main seulement Nejam...

Page 31: ...suitable on systems that exceed 150V to ground 4 If any of the original wire as supplied with the furnace must be replaced it must be replaced with wiring material having a temp rating of at least 105...

Page 32: ...t wires from the blower remain connected to the board thermostat terminals after making the field thermostat connections 7 Wiring shown for single stage operation For two stage operation move brown wi...

Page 33: ...Flashes 230 VAC Neutral Reversed or No Ground 5 Flashes False Flame or Gas Relay Shorted Continuous Flash f f O f f O r e w o P W O L L E Y T H G I L S U T A T S N O I T I D N O C T L U A F Low Flame...

Page 34: ...re that wires from the blower remain connected to the board thermostat terminals after making the field thermostat connections 7 Wiring shown for single stage operation For two stage operation move br...

Page 35: ...hart Cooling Remove refrigerant when above curve Add refrigerant when below curve Figure 17 Charging Chart for 2 Ton Units 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 5...

Page 36: ...hart Cooling Remove refrigerant when above curve Add refrigerant when below curve Figure 19 Charging Chart for 4 Ton Units 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 5...

Page 37: ...heck for excessively low thermostat setting Check evaporator airflow coil blockages or return airfilter Check ductwork or registers for blockage Faulty metering device Check TXV bulb installation size...

Page 38: ...mpressor protector reset time due to extreme ambient temperature Compressor windings are damaged Check compressor motor winding resistance ALERT Flash Code 6 Yellow LED Open Start Circuit Current only...

Page 39: ...ompressor short cycling Verify Y terminal is connected to 24VAC at contactor coil Verify voltage at contactor coil falls below 0 5VAC when off ALERT Flash Code 5 6 or 7 displayed incorrectly Open Circ...

Page 40: ...lateur qualifi un organisme de service ou le fournisseur de gazstaller service agency or the gas supplier Ne pas entreposer ni utiliser de l essence ni d autres vapeurs ou liquides inflammables dans l...

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Page 44: ...________________________________________ UNIT SERIAL ________________________________________ UnitInstalledMinimumclearancesper Figure 2 page 8 YES NO INSTALLER NAME CITY________________________ STATE...

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