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16

Delay Profile
The delay profile controls the start-up and shut-down 
characteristics of the packaged heat pump unit. By varying 
the start-up and shut-down characteristics of the packaged 
heat pump unit, the system can be optimized for energy 
efficiency, humidity control, and comfort.

The delay profile has a two-step ON delay. The blower will 
begin operation at 31% airflow for 30 seconds. The second 
step operation is 75% airflow for 30 seconds. After the two-
step ON delay has been completed, the blower operation 
will be 100% until the thermostat has been satisfied. There 
is also a 60 second OFF delay at 50% airflow.

Demand Defrost Control

The demand defrost board controls the defrost cycle in 
response to ambient temperature, outdoor coil temperature 
and accumulated compressor run time. The heat pump is 
allowed to operate in the heating mode until the combination 
of outdoor ambient and outdoor coil temperatures indicate 
that defrosting is necessary, based on the programmed 
defrost curve. There are four preprogrammed defrost 
curves on the board.

•  A jumper pin is used to switch between the different 

curves. The default setting is program two and is the 
recommended setting for most standard applications. 
See Table 5 (page 17) for additional defrost curves 
settings.

•  The  factory  default  setting  includes  a  30  second 

compressor delay function with a 40 ° F defrost terminate 
temperature. If additional defrost time is needed, a higher 
terminate temperature is available by selecting a different 
demand curve. 

NOTE:

 The 30 second compressor delay 

function is optional and based on the demand curve 
selected.

•  The standard defrost cycle will terminate after 13 minutes 

and 39 seconds or when the coil temperature reaches 
its terminate temperature, whichever occurs first.

•  The defrost board is equipped with a 5 minute Anti-Short 

Cycle Delay (ASCD). The compressor will not turn on 
until it reaches the minimum 5 minute off time.

•  The control contains a forced - defrost feature, which 

places the system into defrost mode every 6 hours and 
4 minutes, unless the coil temperature is above the 
selected terminate temperature.

•  The system can be manually forced into defrost mode at 

any time by shorting the 

TEST

 terminals on the demand 

defrost board together for more than 9 seconds. The 
coil temperature sensor does not need to be cold when 
the unit is forced into defrost. After the 

TEST

 input is 

removed, the defrost mode will terminate in 13.7 minutes, 
if the coil temperature is above the terminate set-point, 
or when the 

Y

 input is removed, whichever occurs first.

NOTE: 

If a demand curve is selected which has a 30 

second compressor time delay in defrost, the delay is 
reduced to 10 seconds in TEST mode.

Ambient Sensor Mounting

For optimum performance of the heat pump system, the 
ambient sensor must be mounted on the outside of the 
unit. See Figure 7 (page 17).
1.  Remove the mounting bracket wire tied to the control 

bracket and all hardware included in the packet.

2.  Remove star bushing from 7/8” hole in corner panel 

of the unit. See Figure 8 (page 17).

3.  Route the ambient sensor through the 7/8” hole in the 

corner panel of the unit, and then through the 7/8” hole 
in the mounting bracket.

4.  Route the sensor through the star bushing. Use the 

star bushing to secure the mounting bracket to the unit.

5.  Secure the ambient sensor inside the plastic clip and 

secure it to the mounting bracket with the screw and 
nut provided.

6.  Install one spacer nut between the plastic clip and 

mounting bracket.

7.  Bend the mounting bracket into position and screw the 

mounting bracket to the corner panel.

Optional Comfort Alert

TM

 Diagnostics Module

The Comfort Alert

TM

 Diagnostics Module is a breakthrough 

innovation for troubleshooting heat pump and air 
conditioning system failures. The module installs easily in 
the electrical box of the outdoor unit near the compressor 
contactor. By monitoring and analyzing data from the 

Optional Humidistat

An optional humidistat may be installed in the return 
air duct for humidity control (when needed), maximum 
system capacity and energy efficiency. The humidistat 
senses when humidity in the return air stream is above 
a preset level and sends a signal to the motor to reduce 
airflow. This allows more moisture to be removed until the 
humidity level drops.

NOTE: 

The packaged heat pump unit is pre-programmed 

for humidistat operation. Remove the jumper connector 
between the two terminals marked 

HUM

 on the variable 

speed board.

Install the humidistat in the return air duct as directed in 
the installation instructions included with the kit. Wire the 
humidistat through the low-voltage wire entrance in the 
packaged heat pump unit to the quick-connect terminals 
marked 

HUM

. Wire the humidistat to open on rise in 

humidity.

 CAUTION:

To  avoid  personal  injury  or  property  damage, 
make  certain  that  the  motor  leads  cannot 
come  into  contact  with  any  uninsulated  metal 
components of the unit.

Check all factory wiring to the units wiring diagram. Inspect 
the factory wiring connections to be sure none loosened 
during shipping or installation.

Summary of Contents for iHybrid DF6SF Series

Page 1: ...ice personnel for this type of equipment After completing the installation return these instructions to the customer s package for future reference WARNING DO NOT DESTROY PLEASE READ CAREFULLY AND KEE...

Page 2: ...ation 4 Emergency Heat 4 Defrost Operation 4 Operating the Heat Pump for Automatic Cooling and Heating 5 Oper the Indoor Blower Continuously 5 Shutting the Heat Pump Off 5 HEAT PUMP MAINTENANCE 5 Regu...

Page 3: ...Start Checklist 20 Start up Procedure 20 Air Circulation 21 Short Cycle Protection 21 System Cooling 21 Secondary Heating 21 Verifying Adjusting Temperature Rise 21 Verifying Adjusting Firing Rate 21...

Page 4: ...rmostat manufacturer s User Manual for detailed programming instructions Cooling Operation 1 Set the thermostat s system mode to COOL or AUTO and change the fan mode to AUTO See Figure 1 2 Setthetempe...

Page 5: ...gure 1 NOTE The system will not operate regardless of the temperature selector setting HEAT PUMP MAINTENANCE CAUTION Shut off all electrical power to the unit before performing any maintenance on the...

Page 6: ...ed shirt and appropriate breathing protection when working near this insulation If contact with skin occurs wash immediately with soap and water In case of contact with eyes flush immediately with wat...

Page 7: ...designed to provide the correct flow rates and external pressure rise An improperlydesignedductsystemcanresultinnuisance shutdowns and comfort or noise issues Installationofequipmentmayrequirebrazingo...

Page 8: ...deration should also be given to availability of electric power service access noise and shade A clearance of at least 36 inches from the blower access panel and from the louvered control access panel...

Page 9: ...combustion the flame roll out control located above the burners will open turningoffthegassupplytotheburners Thissafetydevice is a manually reset switch IMPORTANT NOTE DO NOT install jumper wires acr...

Page 10: ...NNEMENT AU MONOXYDE DE CARBONEd Le non respect des consignes suivantes portant sur chacun des appareils raccord s au syst me d vacuation mis en service pourrait entra ner l empoisennement au monoxyde...

Page 11: ...leaks in the heat exchanger The cover for the opening shall be attached in a way that will prevent leaks If outside air is utilized as return air to the unit for ventilation or to improve indoor air...

Page 12: ...C 25 50 or less Fiber duct work may be used in place of internal duct liners if the fiber duct work is in accordance with the current revision of the SMACNA construction standard on fibrous glass duct...

Page 13: ...ge to the unit should be supplied from a dedicated branch circuit containing the correct fuse or circuit breaker for the unit Anelectricaldisconnectmustbelocatedwithinsight of and readily accessible t...

Page 14: ...ntrance Recommended wire gauge and wire lengths for typical thermostat connections are listed in Table 4 Several thermostat options are available depending on the accessories installed with the unit S...

Page 15: ...for heat anticipator settings Configuring the Variable Speed Blower The variable speed blower has been designed to give the installer maximum flexibility for optimizing system performance efficiency...

Page 16: ...above the terminate set point or when the Y input is removed whichever occurs first NOTE If a demand curve is selected which has a 30 second compressor time delay in defrost the delay is reduced to 10...

Page 17: ...nect the other end of the spare wire to R at the indoor unit or thermostat Thermostat Demand Wiring TheComfortAlertmodulerequiresatwostagethermostat to operate properly The Y2 thermostat wire entering...

Page 18: ...ndicates a demand signal is received from the thermostat but current to the compressor is not detected by the module The TRIP LED typically indicates if the compressor protector is open or the compres...

Page 19: ...ge personal injury or loss of life Failure to follow the safety warnings exactly could result in serious injury death or property damage After the gas piping to the unit is complete all connections mu...

Page 20: ...rical disconnects to energize the system Air Circulation Leave the thermostat system mode on OFF and set the fan mode to ON Blower should run continuously Check the air delivery at the supply register...

Page 21: ...failure 1 Placethermometersinthereturnandsupplyairstream asclosetotheunitaspossible Thethermometeronthe supplyairsidemustbeshieldedagainstdirectradiation from the heat exchanger to avoid false reading...

Page 22: ...tem is installed according to these instructions no refrigerantchargingisrequired Ifrepairsmakeit necessaryforevacuationandcharging itshould only be done by qualified trained personnel thoroughly fami...

Page 23: ...e energized opening the compressor contactor 5 If the thermostat does not satisfy on 2nd stage heat pump mode the thermostat or outdoor sensor will call for the back up gas heat NOTE If the unit is sw...

Page 24: ...ilure the warm up is increased by 3 seconds on the next try If successful the timing remains fixed at this level In general whenever ignition failure occurs the warm up interval is increased by 3 seco...

Page 25: ...ion in the gas supply piping at the unit 10 Remove the piping between the gas valve and the ground joint union if necessary 11 Remove the screws that secure the burner assembly in place and the burner...

Page 26: ...e The circulating air blower and combustion blower will continue to operate if the over temperature limit control opens Troubleshooting If the unit does not operate in the cooling mode check the follo...

Page 27: ...y Entry 15 75 23 75 29 75 2 9 1 8 4 0 12 45 12 45 4 0 D 8 75 Horizontal Supply Duct Opening Horizontal Return Duct Opening 4 0 1 75 9 75 24 75 16 0 Condensing Coil 13 5 16 0 16 0 C 13 5 figures tables...

Page 28: ...t 5 6 7 46 800 72 000 65 000 100 000 78 000 120 000 0 0 550 63 732 73 700 59 1170 63 750 77 1255 71 1 0 650 53 865 62 800 60 1240 60 900 64 1395 64 0 1 750 46 998 53 1000 48 1640 45 1050 55 1720 52 1...

Page 29: ...346 50 72 360 720 106 34 170 340 52 69 346 692 108 33 167 333 54 67 333 667 110 33 164 327 56 64 321 643 112 32 161 321 58 62 310 621 114 32 158 316 60 60 300 600 116 31 155 310 62 58 290 581 118 31 1...

Page 30: ...entetavertirlacompagnie du gaz en utili sant le t l phone d un voisin A d faut de la compagnie du gaz avertir le service des pompiers C Enfoncer ou faire tourner le robinet gaz la main seulement Nejam...

Page 31: ...suitable on systems that exceed 150V to ground 4 If any of the original wire as supplied with the furnace must be replaced it must be replaced with wiring material having a temp rating of at least 105...

Page 32: ...t wires from the blower remain connected to the board thermostat terminals after making the field thermostat connections 7 Wiring shown for single stage operation For two stage operation move brown wi...

Page 33: ...Flashes 230 VAC Neutral Reversed or No Ground 5 Flashes False Flame or Gas Relay Shorted Continuous Flash f f O f f O r e w o P W O L L E Y T H G I L S U T A T S N O I T I D N O C T L U A F Low Flame...

Page 34: ...re that wires from the blower remain connected to the board thermostat terminals after making the field thermostat connections 7 Wiring shown for single stage operation For two stage operation move br...

Page 35: ...hart Cooling Remove refrigerant when above curve Add refrigerant when below curve Figure 17 Charging Chart for 2 Ton Units 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 5...

Page 36: ...hart Cooling Remove refrigerant when above curve Add refrigerant when below curve Figure 19 Charging Chart for 4 Ton Units 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 5...

Page 37: ...heck for excessively low thermostat setting Check evaporator airflow coil blockages or return airfilter Check ductwork or registers for blockage Faulty metering device Check TXV bulb installation size...

Page 38: ...mpressor protector reset time due to extreme ambient temperature Compressor windings are damaged Check compressor motor winding resistance ALERT Flash Code 6 Yellow LED Open Start Circuit Current only...

Page 39: ...ompressor short cycling Verify Y terminal is connected to 24VAC at contactor coil Verify voltage at contactor coil falls below 0 5VAC when off ALERT Flash Code 5 6 or 7 displayed incorrectly Open Circ...

Page 40: ...lateur qualifi un organisme de service ou le fournisseur de gazstaller service agency or the gas supplier Ne pas entreposer ni utiliser de l essence ni d autres vapeurs ou liquides inflammables dans l...

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Page 44: ...________________________________________ UNIT SERIAL ________________________________________ UnitInstalledMinimumclearancesper Figure 2 page 8 YES NO INSTALLER NAME CITY________________________ STATE...

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