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21

Short Cycle Protection
1. With the system operating in cooling mode, note the 

temperature setting of the thermostat and gradually raise 
the set-point temperature until the unit de-energizes.

2. Immediately lower the set point temperature of the 

thermostat to its original setting and verify that the 
indoor blower is energized.

3. After approximately 5 minutes, verify the compressor 

and fan energize and the temperature of the discharge 
air is cooler than the room temperature. 

NOTE: 

This is 

available only for the single phase models.

System Cooling
1. Set the thermostat’s system mode to COOL and the 

fan mode to AUTO. Gradually lower the thermostat 
temperature setpoint below room temperature and 
verify the outdoor unit and indoor blower energize.

2. Feel the air being circulated by the indoor blower and 

verify that it is cooler than ambient temperature. Listen for 
any unusual noises. If unusual sounds occur, determine 
the source of the noise and correct as necessary.

3. Allow the cooling system to operate for several minutes 

and then set the temperature selector above room 
temperature. Verify the fan and compressor cycle off 
with the thermostat. 

NOTE: 

The blower should also 

stop unless fan switch is set to the ON position.

Secondary Heating 
1

Switch the thermostat mode to emergency heat.

2.  Verify that the compressor and fan de-energize. The 

indoor fan will continue to run and the inducer motor 
will energize. The furnace will run at high fire as wired 
at the factory. If the furnace has been wired for two-
stage operation, the furnace will run at low fire.

3.  Feel the air being circulated by the indoor blower and 

verify that it is warmer than ambient temperature. 
Listen for any unusual noises. If unusual sounds 
occur, determine the source of the noise and correct 
as necessary.

4.  Follow the procedures given on the operating instruction 

label, in this installation instructions or attached inside 
the louvered control access panel.

5.  Run the unit for approximately five minutes and set 

the thermostat below room temperature. Verify the 
shutdown sequence; steps 10 - 12 in the Operating 
Sequence section (page 23)

Verifying & Adjusting Temperature Rise

Verify the temperature rise through the unit is within the 
range specified on the unit data label. Temperature rises 
outside the specified range could result in premature heat 
exchanger failure.

1.  Place thermometers in the return and supply air stream 

as close to the unit as possible. The thermometer on the 

supply air side must be shielded against direct radiation 

from the heat exchanger to avoid false readings.

2.  Adjust all registers and duct dampers to the desired 

position. Run the unit for 10 to 15 minutes before 

taking any temperature readings. The temperature 

rise is the difference between the supply and return 

air temperatures.

NOTE:

 For typical duct systems, the temperature rise will 

fall within the range specified on the data label (with the 

blower speed at the factory recommended setting) shown 

in Table 10, page 28. If the measured temperature rise falls 

outside the specified range, it may be necessary to change 

the blower speed. Lowering the blower speed increases 

the temperature rise and a higher speed decreases the 

temperature rise.

The unit is equipped with a variable speed motor. Heating 
and cooling speed selection is made by changing the 
switch settings on the integrated control located in the unit 
control box. Refer to the Variable Speed Blower Section 
(page 15) for more details.

The VSB is designed with built in delay profiles for start 
up and shut down of the system. Refer to the Operating 
Sequence section (page 23) for more details.

Verifying & Adjusting Firing Rate

 CAUTION:

Do not re-drill the burner orifices. If the orifice 
size must be changed, use only new orifices.

The firing rate must be verified for each installation to 
prevent over-firing of the furnace. 

The firing rate must 

not exceed the rate shown on the unit data label. 

To 

determine the firing rate, follow the steps below:
1.  Obtain the gas heating value (HHV) from the gas 

supplier.

2.  Shut off all other gas fired appliances.
3.  Start the unit in heating mode and allow it to run for at 

least 3 minutes.

4.  Measure the time (in seconds) required for the gas 

meter to complete one revolution.

5.  Convert the time per revolution to cubic feet of gas per 

hour using Table 14 (page 29).

6.  Multiply the gas flow rate in cubic feet per hour by the 

heating value of the gas in Btu per cubic foot to obtain 
the firing rate in Btu per hour. See Example.

Example

:

•  Time for 1 revolution of a gas meter with a 1 cubic 

foot dial = 40 seconds.

•  From Table 14, read 90 cubic feet gas per hour.
•  Local heating value of the gas (obtained from gas 

supplier) = 1,040 Btu per cubic foot.

•  Input rate = 1,040 x 90 = 93,600 Btuh.

7. Adjust the manifold pressure if necessary. See Manifold 

Pressure Adjustment instructions on page 22. For 
additional information about elevations above 2,000 
feet, see page 19.

Summary of Contents for iHybrid DF6SF Series

Page 1: ...ice personnel for this type of equipment After completing the installation return these instructions to the customer s package for future reference WARNING DO NOT DESTROY PLEASE READ CAREFULLY AND KEE...

Page 2: ...ation 4 Emergency Heat 4 Defrost Operation 4 Operating the Heat Pump for Automatic Cooling and Heating 5 Oper the Indoor Blower Continuously 5 Shutting the Heat Pump Off 5 HEAT PUMP MAINTENANCE 5 Regu...

Page 3: ...Start Checklist 20 Start up Procedure 20 Air Circulation 21 Short Cycle Protection 21 System Cooling 21 Secondary Heating 21 Verifying Adjusting Temperature Rise 21 Verifying Adjusting Firing Rate 21...

Page 4: ...rmostat manufacturer s User Manual for detailed programming instructions Cooling Operation 1 Set the thermostat s system mode to COOL or AUTO and change the fan mode to AUTO See Figure 1 2 Setthetempe...

Page 5: ...gure 1 NOTE The system will not operate regardless of the temperature selector setting HEAT PUMP MAINTENANCE CAUTION Shut off all electrical power to the unit before performing any maintenance on the...

Page 6: ...ed shirt and appropriate breathing protection when working near this insulation If contact with skin occurs wash immediately with soap and water In case of contact with eyes flush immediately with wat...

Page 7: ...designed to provide the correct flow rates and external pressure rise An improperlydesignedductsystemcanresultinnuisance shutdowns and comfort or noise issues Installationofequipmentmayrequirebrazingo...

Page 8: ...deration should also be given to availability of electric power service access noise and shade A clearance of at least 36 inches from the blower access panel and from the louvered control access panel...

Page 9: ...combustion the flame roll out control located above the burners will open turningoffthegassupplytotheburners Thissafetydevice is a manually reset switch IMPORTANT NOTE DO NOT install jumper wires acr...

Page 10: ...NNEMENT AU MONOXYDE DE CARBONEd Le non respect des consignes suivantes portant sur chacun des appareils raccord s au syst me d vacuation mis en service pourrait entra ner l empoisennement au monoxyde...

Page 11: ...leaks in the heat exchanger The cover for the opening shall be attached in a way that will prevent leaks If outside air is utilized as return air to the unit for ventilation or to improve indoor air...

Page 12: ...C 25 50 or less Fiber duct work may be used in place of internal duct liners if the fiber duct work is in accordance with the current revision of the SMACNA construction standard on fibrous glass duct...

Page 13: ...ge to the unit should be supplied from a dedicated branch circuit containing the correct fuse or circuit breaker for the unit Anelectricaldisconnectmustbelocatedwithinsight of and readily accessible t...

Page 14: ...ntrance Recommended wire gauge and wire lengths for typical thermostat connections are listed in Table 4 Several thermostat options are available depending on the accessories installed with the unit S...

Page 15: ...for heat anticipator settings Configuring the Variable Speed Blower The variable speed blower has been designed to give the installer maximum flexibility for optimizing system performance efficiency...

Page 16: ...above the terminate set point or when the Y input is removed whichever occurs first NOTE If a demand curve is selected which has a 30 second compressor time delay in defrost the delay is reduced to 10...

Page 17: ...nect the other end of the spare wire to R at the indoor unit or thermostat Thermostat Demand Wiring TheComfortAlertmodulerequiresatwostagethermostat to operate properly The Y2 thermostat wire entering...

Page 18: ...ndicates a demand signal is received from the thermostat but current to the compressor is not detected by the module The TRIP LED typically indicates if the compressor protector is open or the compres...

Page 19: ...ge personal injury or loss of life Failure to follow the safety warnings exactly could result in serious injury death or property damage After the gas piping to the unit is complete all connections mu...

Page 20: ...rical disconnects to energize the system Air Circulation Leave the thermostat system mode on OFF and set the fan mode to ON Blower should run continuously Check the air delivery at the supply register...

Page 21: ...failure 1 Placethermometersinthereturnandsupplyairstream asclosetotheunitaspossible Thethermometeronthe supplyairsidemustbeshieldedagainstdirectradiation from the heat exchanger to avoid false reading...

Page 22: ...tem is installed according to these instructions no refrigerantchargingisrequired Ifrepairsmakeit necessaryforevacuationandcharging itshould only be done by qualified trained personnel thoroughly fami...

Page 23: ...e energized opening the compressor contactor 5 If the thermostat does not satisfy on 2nd stage heat pump mode the thermostat or outdoor sensor will call for the back up gas heat NOTE If the unit is sw...

Page 24: ...ilure the warm up is increased by 3 seconds on the next try If successful the timing remains fixed at this level In general whenever ignition failure occurs the warm up interval is increased by 3 seco...

Page 25: ...ion in the gas supply piping at the unit 10 Remove the piping between the gas valve and the ground joint union if necessary 11 Remove the screws that secure the burner assembly in place and the burner...

Page 26: ...e The circulating air blower and combustion blower will continue to operate if the over temperature limit control opens Troubleshooting If the unit does not operate in the cooling mode check the follo...

Page 27: ...y Entry 15 75 23 75 29 75 2 9 1 8 4 0 12 45 12 45 4 0 D 8 75 Horizontal Supply Duct Opening Horizontal Return Duct Opening 4 0 1 75 9 75 24 75 16 0 Condensing Coil 13 5 16 0 16 0 C 13 5 figures tables...

Page 28: ...t 5 6 7 46 800 72 000 65 000 100 000 78 000 120 000 0 0 550 63 732 73 700 59 1170 63 750 77 1255 71 1 0 650 53 865 62 800 60 1240 60 900 64 1395 64 0 1 750 46 998 53 1000 48 1640 45 1050 55 1720 52 1...

Page 29: ...346 50 72 360 720 106 34 170 340 52 69 346 692 108 33 167 333 54 67 333 667 110 33 164 327 56 64 321 643 112 32 161 321 58 62 310 621 114 32 158 316 60 60 300 600 116 31 155 310 62 58 290 581 118 31 1...

Page 30: ...entetavertirlacompagnie du gaz en utili sant le t l phone d un voisin A d faut de la compagnie du gaz avertir le service des pompiers C Enfoncer ou faire tourner le robinet gaz la main seulement Nejam...

Page 31: ...suitable on systems that exceed 150V to ground 4 If any of the original wire as supplied with the furnace must be replaced it must be replaced with wiring material having a temp rating of at least 105...

Page 32: ...t wires from the blower remain connected to the board thermostat terminals after making the field thermostat connections 7 Wiring shown for single stage operation For two stage operation move brown wi...

Page 33: ...Flashes 230 VAC Neutral Reversed or No Ground 5 Flashes False Flame or Gas Relay Shorted Continuous Flash f f O f f O r e w o P W O L L E Y T H G I L S U T A T S N O I T I D N O C T L U A F Low Flame...

Page 34: ...re that wires from the blower remain connected to the board thermostat terminals after making the field thermostat connections 7 Wiring shown for single stage operation For two stage operation move br...

Page 35: ...hart Cooling Remove refrigerant when above curve Add refrigerant when below curve Figure 17 Charging Chart for 2 Ton Units 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 5...

Page 36: ...hart Cooling Remove refrigerant when above curve Add refrigerant when below curve Figure 19 Charging Chart for 4 Ton Units 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 5...

Page 37: ...heck for excessively low thermostat setting Check evaporator airflow coil blockages or return airfilter Check ductwork or registers for blockage Faulty metering device Check TXV bulb installation size...

Page 38: ...mpressor protector reset time due to extreme ambient temperature Compressor windings are damaged Check compressor motor winding resistance ALERT Flash Code 6 Yellow LED Open Start Circuit Current only...

Page 39: ...ompressor short cycling Verify Y terminal is connected to 24VAC at contactor coil Verify voltage at contactor coil falls below 0 5VAC when off ALERT Flash Code 5 6 or 7 displayed incorrectly Open Circ...

Page 40: ...lateur qualifi un organisme de service ou le fournisseur de gazstaller service agency or the gas supplier Ne pas entreposer ni utiliser de l essence ni d autres vapeurs ou liquides inflammables dans l...

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Page 44: ...________________________________________ UNIT SERIAL ________________________________________ UnitInstalledMinimumclearancesper Figure 2 page 8 YES NO INSTALLER NAME CITY________________________ STATE...

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