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5

• Use transition fittings if the supply and/or return air 

openings of the unit do not match the duct openings. 

These transitions should be dimensioned in accordance 

with standard practice as specified in the ASHRAE 

recommendations for duct transitions.

•  Flexible connectors may be used between the unit and the 

ductwork to prevent transmission of vibration from the unit 

to the structure. If electric heater kits are installed, heat 

resistant material must be used for the flexible connector 

at the supply air end of the unit.

•  It is good practice to seal all connections and joints with 

industrial grade sealing tape or liquid sealant. Requirements 

for sealing ducts vary from region to region. Consult with 

local codes for requirements specific to your area.

Unconditioned Spaces

All duct work passing through unconditioned space must 

be properly insulated to minimize duct losses and prevent 

condensation. Use insulation with an outer vapor barrier. 

Refer to local codes for insulation material requirements.

Air Filters

B64 Series Air Handlers are not supplied with an air filter 

when shipped from the factory. The installer must provide 

a high velocity filter that is appropriately sized to the return 

air duct opening or filter rack located in the bottom of the 

unit. Accessing the filter does not require tools and can be 

removed from the front of the unit by removing the filter 

door. See Unit Maintenance (

page 12

for filter sizes and 

installation information.

 WARNING:

Never operate the air handler without a filter 

or with doors removed. Dust and lint can build 

up on internal components, resulting in loss of 

efficiency, equipment damage, and possible fire.

Acoustical Duct Work

• Certain installations may require the use of acoustical 

lining inside the supply duct work. Acoustical insulation 

must be in accordance with the current revision of the 

Sheet Metal and Air Conditioning Contractors National 

Association (SMACNA) application standard for duct liners. 

Duct lining must be UL classified batts or blankets with 

a fire hazard classification of FHC-25/50 or less.

•  Fiber duct work may be used in place of internal duct liners 

if the fiber duct work is in accordance with the current 

revision of the SMACNA construction standard on fibrous 

glass ducts. Fibrous duct work and internal acoustical 

lining must be NFPA Class 1 air ducts when tested per 

UL Standard 181 for Class 1 ducts.

• Damping ducts, flexible vibration isolators, or pleated 

media-style filters on the return air inlet of the air handler 

may be used to reduce the transmission of equipment 

noise eminating from the air handler. These treatments can 

produce a quieter installation, particularly in the heated 

space. However, they can increase the pressure drop in the 

duct system. Care must be taken to maintain the proper 

maximum pressure rise across the air handler, temperature 

rise and flow rate. This may mean increasing the duct 

size and/or reducing the blower speed. These treatments 

must be constructed and installed in accordance with 

NFPA and SMACNA construction standards. Consult 

with local codes for special requirements. For best sound 

performance, be sure to install all the needed gaskets and 

grommets around penetrations into the air handler, such 

as for electrical wiring.

AIR HANDLER INSTALLATION

B64 series air handlers are shipped ready for vertical 

upflow installation and are approved for attic, basement, 

alcove/closet or crawlspace installation with zero clearance 

to combustibles. See 

Table 1, (page 4)

 for required 

installation clearances. 

This appliance is approved only 

for indoor use. If installing an electric heater kit, please 

refer to the installation instructions supplied with the 

kit for recommended duct clearances to combustibles.

•  The unit must be leveled at installation and attached to a 

properly installed duct system.

•  The surface that the air handler is mounted on must provide 

sound physical support of the unit.

• The air handler must be installed so that all electrical 

components are protected from water.

•  If a louvered door is installed across the front of this unit, 

the appliance must be mounted flush or behind front edge 

of finished wall.

•  Always reinstall the doors on the air handler after servicing 

or cleaning/changing the filters. 

Do not operate the air 

handler without all doors and covers in place.

Packaging Removal

Remove the shipping carton and User’s Manual from the 

equipment. When removing the crate, use extra care so 

tubing connections are not damaged. Do not pull on the 

coils upper tubes.

Mounting Applications

Vertical only air handlers are factory ready for upflow 

applications. These units may be applied in downflow 

applications when applied with the appropriate field kit.
Factory ready horizontal air handlers may be applied in 

upflow or horizontal-left and -right discharge applications. 

These units may also be applied in downflow discharge 

when applied with the appropriate field kit as specified in 

the units Technical Specifications.
Through-the-floor installations require a 1/4” thick 

noncombustible resilient gasket to be used whenever the 

supply or return air ducts pass through the floor. The gasket 

should be positioned between the duct, unit, and floor.

Upflow Installations

All air handlers are factory shipped, ready for upflow 

installation. The horizontal drain pan may be removed 

from the air handler when installing the unit in an upflow 

configuration. All return air must enter from the bottom of the 

unit. A typical upflow unit is shown in 

Figure 1 (page 6)

.

Downflow Installations

The downflow accessory kit (See Technical Specifications) 

is required for downflow applications. Instructions for 

installing the downflow accessory kit are included with the 

kit. It is recommended that the accessory be installed prior 

to installing the unit. All return air in downflow applications 

must enter through the top of the unit. A typical installation 

of the unit in a downflow application is shown in 

Figure 2 

(page 6)

.

Horizontal Installations

The B64 Series air handler can be installed horizontally in 

an attic, basement, crawl space or alcove. It can also be 

suspended from a ceiling in a basement or utility room in 

either a right to left airflow or left to right airflow as shown 

in 

Figure 3 (page 6)

Air handlers may or may not be 

shipped from the factory with all the parts required for 

horizontal left applications and horizontal right applications. 

If your unit does not have parts for a horizontal application, 

a kit may be available.

Summary of Contents for B64EM Series

Page 1: ...well Pay attention to all safety warnings and any other special notes highlighted in the manual Improper installation of the furnace or failure to follow safety warnings could result in serious injury...

Page 2: ...wer Continuously 11 Selecting Continuous Low Speed Fan Operation 11 Turning the Blower Off 11 System Cooling 11 System Heating 11 Selecting Minimum Electric Heat Airflow 11 Blower Configurations 11 De...

Page 3: ...ation service and operation of this unit Unqualified individuals should not attempt to interpret these instructions or install this equipment Failure to follow safety recommendations could result in p...

Page 4: ...ment Refer to applicable building codes for details Static pressure drop through louvered openings and through return air plenums should be considered in the overallductdesigninthedeterminationoftheto...

Page 5: ...needed gaskets and grommets around penetrations into the air handler such as for electrical wiring AIR HANDLER INSTALLATION B64 series air handlers are shipped ready for vertical upflow installation a...

Page 6: ...Right Installations 1 Remove the coil access door Unscrew the line set tube close off plate from the front left cabinet rail 2 Slide the coil and drain pan assembly out of the unit 3 Remove the sheet...

Page 7: ...ntact with valve when gas is escaping Always ensure adequate ventilation is present during the depressurization process Address any uncertainties before proceeding Failure to comply with this warning...

Page 8: ...ondensables to prevent low efficiency operation or damage to the unit The suggested range of evacuation is 350 500 microns 9 Charge the system with refrigerant Refer to the outdoor unitinstallationman...

Page 9: ...ation service and operation of this unit Unqualified individuals should not attempt to interpret these instructions or install this equipment Failure to follow safety recommendations could result in p...

Page 10: ...5 Connect blue blower limit wires according to Heater Kit Installation Instructions and the corresponding Wiring Diagram If a heater kit is not installed 1 Remove the 2 wire plug of the air handler b...

Page 11: ...n B64EM models B64VM models automatically set the heating speed based on the amount of installed heat The A B switch must be set appropriately for the unit cabinet size For C sized cabinets the A B sw...

Page 12: ...cted airflow while the system is in the lo cool mode and 100 of the selected airflow while in hi cool mode Units with an FSHE control scheme B64EM have a control board that includes a 7 segment displa...

Page 13: ...or on the blower and motor as part of the annual inspection Blower Fan Wheel Inspect the blower wheel blades for accumulations of dirt and clean if necessary Inspect mounting nut for tightness when do...

Page 14: ...typ 13 4 K O typ 1 7 8 3 5 8 5 5 8 DETAIL D 3 1 4 2 1 4 15 1 4 13 SUCTION LIQUID W 1 1 8 1 7 8 7 8 K O H 22 A CABINET SIZE H W A DETAIL D A 43 5 16 14 3 16 12 3 4 No B 43 5 16 19 11 16 18 1 4 No Tall...

Page 15: ...l Drain Pan Coil Assembly Motor Mount Kit Blower Motor Transformer Capacitor Circuit Breaker 60A Heating Element Assembly Filter Tracks Blower Wheel Blower Housing Motor Control Board Filter Door Uppe...

Page 16: ...0 795 720 685 0 1 1 0 1095 1040 995 950 900 850 805 750 1 1 1 0 1155 1105 1060 1010 965 920 870 825 0 0 0 1 1230 1185 1140 1090 1045 1010 965 920 1 0 0 1 1285 1260 1210 1165 1125 1080 1040 1010 0 1 0...

Page 17: ...TON 560 560 1200 3 5 TON 600 600 1250 625 650 2 TON 1300 4 TON 700 2 TON 700 1350 750 750 1400 800 2 5 TON 800 2 5 TON 1450 850 850 1500 875 875 1550 890 950 1600 5 TON 930 1050 3 TON 1650 950 1150 3...

Page 18: ...ING 0 OFF 1 ON AIRFLOW CFM 5 6 7 8 0 0 0 0 1100 0 0 0 1 1200 0 0 1 0 1250 0 0 1 1 1300 0 1 0 0 1350 0 1 0 1 1400 0 1 1 0 1450 0 1 1 1 1500 1 0 0 0 1550 1 0 0 1 1600 1 0 1 0 1650 1 0 1 1 1700 1 1 0 0 1...

Page 19: ...W1 W2 EHEAT ON 5 KW Stage 1 Heat on instantly Heat blower on after 3 second delay 8 KW 10 KW Stage 1 Heat on instantly Heat blower on after 3 second delay Stage 2 Heat on after 5 seconds delay 15 KW...

Page 20: ...fter 5 seconds delay 15 KW Stage 1 Heat on instantly Cool blower on after 3 second delay Stage 2 Heat on after 5 seconds delay Stage 3 Heat on after 30 seconds delay 20 KW Stage 1 Heat on instantly Co...

Page 21: ...cal Heat Pump with 2 Stage Air Handler G R W2 C O Y1 Thermostat O Y1 R C G R W E Thermostat Y1 C Y1 W2 Typical 2 Stage Air Conditioner with 2 Stage Air Handler Typical 2 Stage Heat Pump with 2 Stage A...

Page 22: ...1 BLWDTC BLWDTC_R HEAT COOL EAC L 1 L 2 P2 R C G W Y 3A Fuse HEATER P1 Figure 12 Single Stage Control Board C R G Y2 Y O 1W 2W 1Y L LED 1 HEATER P1 L 2 HUM EAC P2 3A Fuse P3 Figure 13 Two Stage Contro...

Page 23: ...R ECM BLOWER Figure 14 Fixed Speed Motor Control Board GND SENSOR DEHUM Y1 H L2 OUT L2 IN L1 IN L1 OUT Y1 Y Y2 W C EXPANSION PORT R RED GREEN TEST PORT BLOWER MOTOR RED INPUTS COOL HEAT FAN SPEED OUTP...

Page 24: ...entation avant l entretien 3 Le transformateur peut avoir un robinet principal double tension Agencez la position du robinet au type de tension de l installation 4 Si le c blage interne est remplac ut...

Page 25: ...e tension Agencez la position du robinet au type de tension de l installation 4 Si le c blage interne est remplac utilisez seulement un fil de cuivre 105 C du m me gabarit WIRING DIAGRAM CONNECT TO W1...

Page 26: ...tterthanyourcustomer This includes being able to install the product according to strict safety guidelines and instructing the customer on how to operate and maintain the equipment for the life of the...

Page 27: ...27...

Page 28: ...10436960 NEW Specifications illustrations subject to change without notice or incurring obligations 08 22 O Fallon MO Nortek Global HVAC LLC 2022 All Rights Reserved...

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